CN216265451U - Non-woven fabric diamond abrasive belt for alloy grinding and polishing - Google Patents
Non-woven fabric diamond abrasive belt for alloy grinding and polishing Download PDFInfo
- Publication number
- CN216265451U CN216265451U CN202121281521.0U CN202121281521U CN216265451U CN 216265451 U CN216265451 U CN 216265451U CN 202121281521 U CN202121281521 U CN 202121281521U CN 216265451 U CN216265451 U CN 216265451U
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- Prior art keywords
- layer
- woven fabric
- abrasive
- diamond abrasive
- polishing
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 42
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 30
- 239000010432 diamond Substances 0.000 title claims abstract description 30
- 239000000956 alloy Substances 0.000 title claims abstract description 20
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 20
- 238000005498 polishing Methods 0.000 title claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 23
- 229920005989 resin Polymers 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000013013 elastic material Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 2
- 239000003082 abrasive agent Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 5
- 239000011159 matrix material Substances 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 4
- 238000004381 surface treatment Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 58
- 239000004744 fabric Substances 0.000 description 12
- 239000000835 fiber Substances 0.000 description 7
- 239000002344 surface layer Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 231100000241 scar Toxicity 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model relates to the technical field of abrasive belts, and particularly discloses a non-woven fabric diamond abrasive belt for alloy grinding and polishing, which comprises a substrate layer, a non-woven fabric layer, a resin layer and an abrasive material, wherein the substrate layer is a rectangular substrate layer prepared from a flexible and elastic material; the non-woven fabric layer is arranged on the base material layer; the resin layer is coated or soaked on the non-woven fabric layer; the abrasive is fixed on the resin layer to form an abrasive layer. The non-woven fabric diamond abrasive belt for alloy polishing utilizes the three-dimensional open matrix structure of non-woven fabric and is coated with diamond abrasive material combined with resin to form a three-dimensional porous abrasive material layer structure, so that sufficient elasticity and an open chip containing space are realized, the abrasive belt can prevent blockage, has long service life, can carry out elastic grinding, does not change the appearance size of a processed workpiece, is soft in material, is suitable for processing workpieces in various shapes, has uniform, smooth and attractive surface treatment effect, is safe and comfortable in operating environment, and is low in dust and noise.
Description
Technical Field
The utility model relates to the technical field of abrasive belts, in particular to a non-woven fabric diamond abrasive belt for alloy grinding and polishing.
Background
The diamond material is one of the highest hardness materials in the world at present, and is very suitable for being used as an abrasive to polish other materials due to high hardness and good wear resistance. The coated abrasive is a coated abrasive in which abrasive grains of a superhard material (e.g., synthetic diamond) or the like are adhered to a flexible and bendable base material with a binder, that is, "coated abrasive cloth or coated abrasive paper". Diamond abrasive belts are formed by coating or electrodepositing diamond abrasives on metal or nonmetal substrates to form a diamond layer, and then bonding the substrate of the diamond layer to a material substrate or matrix.
The existing alloy roller surface grinding treatment with low roughness requirement mainly adopts a form of abrasive belt or impeller to process, but general roller members, steel furnace rollers and the like need certain roughness to keep the conveying friction force, can not change the size and the overall appearance profile of the roller members, and can not have obvious grinding marks and imprints, and the lines can transfer printing to the conveying and winding plate surface to influence the surface quality of coil stock;
the millennium wheel with the common grinding material has lower hardness, is difficult to maintain uniform and stable grinding effect on the surface of a roller body with high hardness, and has long time consumption and low efficiency;
the general diamond abrasive belt can well grind and polish the alloy roller surface, only can grind the high and low points of the rough surface of a workpiece, the gap position at the bottom is not fully contacted and ground, and meanwhile, lines such as regular deeper grinding marks, spiral lines and the like can be easily generated.
For example, chinese patent CN212420974U discloses a novel high-efficiency napping integrated mesh abrasive cloth, which comprises a mesh abrasive cloth base cloth layer, a polyester fiber cloth layer, an abrasive layer, a glue coating layer and a napping surface layer, wherein the inner side end of the mesh abrasive cloth base cloth layer is bonded with the napping surface layer through the glue coating layer, the middle of the inner side of the napping surface layer is distributed with groove holes, the front end and the rear end of the inner side of the napping surface layer are bonded with a PVC wear pad and a silica gel pad, the outer side end of the mesh abrasive cloth base cloth layer is provided with the polyester fiber cloth layer, the outer side end of the polyester fiber cloth layer is provided with the abrasive layer, the outer part of the abrasive layer is distributed with diamond particles and magnesium oxide particles, so as to be conveniently and efficiently mounted on a sanding workpiece, the dismounting efficiency is high, the impact strength is high, the adsorption capacity is strong, the slip resistance and wear resistance are convenient for efficient heat dissipation, noise reduction and shock absorption are convenient, the high-efficiency of sanding and polishing is convenient, the service life is long, the hardness is large, the polishing can be carried out finely, the application range is wide, the novelty is high, and the realization is easy. But its elasticity is not enough, and the abrasive material layer on surface is comparatively level and smooth, can't be to the sufficient contact grinding of clearance position of work piece bottom, produces the more regular line such as dark grinding scar, spiral line very easily simultaneously.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a non-woven fabric diamond abrasive belt for alloy grinding and polishing, which has long service life, does not change the appearance size of a processed workpiece, is suitable for processing workpieces with various shapes, has uniform, smooth and attractive surface treatment effect of the workpiece, is safe and comfortable in operating environment, and has low dust and low noise.
In order to solve the technical problem, the utility model provides a non-woven fabric diamond abrasive belt for alloy grinding and polishing, which comprises a substrate layer, a non-woven fabric layer, a resin layer and an abrasive material, wherein the substrate layer is a rectangular substrate layer prepared from a flexible and elastic material; the non-woven fabric layer is arranged on the base material layer; the resin layer is coated or soaked on the non-woven fabric layer; the abrasive is fixed on the resin layer to form an abrasive layer.
Preferably, the substrate layer is a substrate layer containing a velvet material.
Preferably, the thickness of the resin layer is 0.7 to 1.1 mm.
Preferably, the abrasive is mixed with the resin and then coated or soaked on the non-woven fabric layer.
The utility model has the following beneficial effects:
the resin layer of the non-woven fabric diamond abrasive belt for alloy polishing is provided with the non-woven fabric layer, the three-dimensional open matrix structure of the non-woven fabric is utilized, and the diamond abrasive material of the resin is coated, so that a three-dimensional porous abrasive material layer structure is formed, sufficient elasticity and an open chip containing space are realized, the abrasive belt can prevent blockage, is long in service life, can be used for elastic grinding, does not change the appearance size of a processed workpiece, is soft in material, is suitable for processing workpieces in various shapes, has uniform, smooth and attractive surface treatment effect, is safe and comfortable in operation environment, is low in dust and noise, can be used for fully grinding the gap position at the bottom of the workpiece in a contact manner, and does not generate lines such as grinding marks and spiral lines.
Drawings
FIG. 1 is a schematic structural diagram of a non-woven fabric diamond abrasive belt for alloy polishing according to an embodiment of the utility model;
FIG. 2 is a partially enlarged view of a non-woven fabric diamond abrasive belt for alloy polishing provided by an embodiment of the utility model;
fig. 3 is a cross-sectional view of a non-woven fabric diamond abrasive belt for alloy polishing according to an embodiment of the utility model.
Reference numerals: 1. an abrasive belt; 2. a substrate layer; 3. a non-woven fabric layer; 4. a resin layer; 5. an abrasive layer; 501. and (3) an abrasive.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Referring to fig. 1 to 3, a non-woven fabric diamond abrasive belt 1 for alloy polishing according to a preferred embodiment of the present invention includes a substrate layer 2, a non-woven fabric layer 3, a resin layer 4, and an abrasive 501, where the substrate layer 2 is a rectangular substrate layer 2 made of a flexible and elastic material; the non-woven fabric layer 3 is arranged on the base material layer 2; the resin layer 4 is coated or soaked on the non-woven fabric layer 3; the abrasive material 501 is fixed to the resin layer 4 to form an abrasive layer 5.
Based on the scheme, the usage principle of the non-woven fabric diamond abrasive belt 1 for alloy polishing in the preferred embodiment of the utility model is as follows: the non-woven fabric has no warp and weft, is a fabric formed without spinning and weaving, and is formed by only directionally or randomly arranging textile short fibers or filaments to form a fiber web structure; the three-dimensional open matrix structure of the non-woven fabric fibers is utilized, the diamond abrasive 501 combined with resin is coated on the surface of the non-woven fabric fibers to form a three-dimensional porous abrasive layer 5 structure, when the abrasive layer is used, gap positions at the bottom of a workpiece can be fully ground in a contact manner, and the non-woven fabric and the substrate layer 2 cannot generate lines such as grinding marks and spiral lines on the workpiece due to the elastic properties of the non-woven fabric and the substrate layer; and can be adapted to workpieces with various appearance sizes, and the processed surface is uniform and smooth.
Preferably, the substrate layer 2 is a substrate layer 2 made of a velvet material. Specifically, the base material layer 2 containing the velvet material can ensure that the abrasive belt has better elasticity.
Preferably, the thickness of the abrasive layer 5 is increased, and the durability and the service life are greatly increased without affecting the flexibility.
Preferably, the thickness of the resin layer 4 is 0.7 to 1.1 mm.
Preferably, the abrasive 501 is mixed with the resin and then applied or impregnated on the non-woven fabric layer 3.
In summary, the preferred embodiment of the present invention provides a non-woven fabric diamond abrasive belt 1 for alloy polishing, which is compared with the prior art:
the resin layer 4 of the non-woven fabric diamond abrasive belt for alloy polishing is provided with the non-woven fabric layer 3, the three-dimensional open matrix structure of the non-woven fabric is utilized, and the diamond abrasive material 501 of the resin is coated, so that a three-dimensional porous abrasive material layer 5 structure is formed, sufficient elasticity and an open chip containing space are realized, the abrasive belt can prevent blockage, is long in service life, can be used for elastic grinding, does not change the appearance size of a processed workpiece, is soft in material, is suitable for processing workpieces in various shapes, is uniform, smooth and attractive in surface treatment effect of the workpiece, is safe and comfortable in operating environment, is low in dust and low in noise, can be used for fully grinding the gap position at the bottom of the workpiece in a contact manner, and does not generate grains such as grinding marks and spiral grains.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (3)
1. A non-woven fabrics diamond abrasive band for alloy is ground and is thrown which characterized in that: the method comprises the following steps:
the substrate layer is a rectangular substrate layer made of flexible and elastic materials;
the non-woven fabric layer is arranged on the base material layer;
the resin layer is coated or soaked on the non-woven fabric layer;
and the abrasive is fixed on the resin layer to form an abrasive layer.
2. The non-woven fabric diamond abrasive belt for alloy polishing of claim 1, wherein: the substrate layer is the substrate layer that contains the fine hair material.
3. The non-woven fabric diamond abrasive belt for alloy polishing of claim 1, wherein: the thickness of the resin layer is 0.7-1.1 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121281521.0U CN216265451U (en) | 2021-06-08 | 2021-06-08 | Non-woven fabric diamond abrasive belt for alloy grinding and polishing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121281521.0U CN216265451U (en) | 2021-06-08 | 2021-06-08 | Non-woven fabric diamond abrasive belt for alloy grinding and polishing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216265451U true CN216265451U (en) | 2022-04-12 |
Family
ID=81059516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121281521.0U Active CN216265451U (en) | 2021-06-08 | 2021-06-08 | Non-woven fabric diamond abrasive belt for alloy grinding and polishing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216265451U (en) |
-
2021
- 2021-06-08 CN CN202121281521.0U patent/CN216265451U/en active Active
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