CN216255158U - A kind of pepper oil spiral extraction machine - Google Patents
A kind of pepper oil spiral extraction machine Download PDFInfo
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- CN216255158U CN216255158U CN202123238401.5U CN202123238401U CN216255158U CN 216255158 U CN216255158 U CN 216255158U CN 202123238401 U CN202123238401 U CN 202123238401U CN 216255158 U CN216255158 U CN 216255158U
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- 238000000605 extraction Methods 0.000 title claims description 51
- 235000002566 Capsicum Nutrition 0.000 title description 8
- 239000006002 Pepper Substances 0.000 title description 8
- 235000016761 Piper aduncum Nutrition 0.000 title description 8
- 235000017804 Piper guineense Nutrition 0.000 title description 8
- 235000008184 Piper nigrum Nutrition 0.000 title description 8
- 244000203593 Piper nigrum Species 0.000 title 1
- 238000002386 leaching Methods 0.000 claims abstract description 53
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 24
- 241000949456 Zanthoxylum Species 0.000 claims abstract description 21
- 235000007650 Aralia spinosa Nutrition 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000000725 suspension Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 86
- 235000019198 oils Nutrition 0.000 description 86
- 244000089698 Zanthoxylum simulans Species 0.000 description 41
- 239000008157 edible vegetable oil Substances 0.000 description 12
- 241000722363 Piper Species 0.000 description 7
- 235000009932 Zanthoxylum simulans Nutrition 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 241001093501 Rutaceae Species 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013409 condiments Nutrition 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 235000021172 family meals Nutrition 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000144 pharmacologic effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型提供了一种花椒油螺旋浸提机,包括浸提装置和供油装置;浸提装置包括机架以及安装在机架上的浸提箱;浸提箱内部设置有螺旋轴,螺旋轴包括第一螺旋轴和第二螺旋轴,第一螺旋轴和第二螺旋轴上分别设置有破碎凸块,并且第一螺旋轴和第二螺旋轴通过悬吊装置连接起来,悬吊装置固定在浸提箱上;浸提箱上设置有电机安装座,电机安装座上安装有电机和减速器,减速器的链轮通过链条与减速器配链轮相连,减速器配链轮安装在第二螺旋轴上;供油装置包括支撑架以及安装在支撑架上的油箱,油箱上设置有加热装置和进油管。本实用新型解决了花椒油浸提过程中浸提时间长、浸提效率较低,无法实现工业化生产的技术问题。
The utility model provides a prickly ash oil spiral leaching machine, which comprises a leaching device and an oil supplying device; the leaching device comprises a frame and a leaching box installed on the frame; a screw shaft is arranged inside the leaching box, and the screw shaft comprises The first screw shaft and the second screw shaft are respectively provided with crushing bumps, and the first screw shaft and the second screw shaft are connected by a suspension device, and the suspension device is fixed on the dipper. On the carrying case; the leaching case is provided with a motor mounting seat, a motor and a reducer are installed on the motor mounting seat, the sprocket of the reducer is connected with the reducer matching sprocket through a chain, and the reducer matching sprocket is installed on the second screw shaft ; The oil supply device includes a support frame and an oil tank installed on the support frame, and the oil tank is provided with a heating device and an oil inlet pipe. The utility model solves the technical problems of long leaching time, low leaching efficiency and inability to realize industrialized production in the leaching process of prickly ash oil.
Description
技术领域technical field
本实用新型涉及花椒油生产加工设备技术领域,具体涉及到一种花椒油螺旋浸提机。The utility model relates to the technical field of Zanthoxylum bungeanum oil production and processing equipment, in particular to a Zanthoxylum bungeanum oil spiral leaching machine.
背景技术Background technique
花椒属芸香科花椒属植物,具有特殊的强烈芳香味,它不仅可作为调味品,还具有重要的药理作用。花椒以其特有的麻辣风味深受人们欢迎,在我国部分地区已成为食品加工业,餐饮业及家庭膳食中的必需品。Zanthoxylum bungeanum belongs to Rutaceae and Zanthoxylum bungeanum, which has a special strong aromatic taste. It can not only be used as a condiment, but also has important pharmacological effects. Zanthoxylum bungeanum is popular with people for its unique spicy flavor, and has become a necessity in the food processing industry, catering industry and family meals in some areas of our country.
花椒油是以川花椒,食用油为主料制作的药膳,花椒油是从花椒中提取出呈香味物质于食用植物油中的产品。油溶法、油浸法、油淋法是生产花椒油的传统方法,被国内绝大多数花椒油厂使用,其做法是将花椒直接放入热的食用植物油中加盖密封,或者将花椒盛入孔径小于花椒直径的容器中,将热的食用植物油徐徐淋入容器中,炸出其香味,使有效成分溶入油中,即得花椒油。Sichuan pepper oil is a medicinal diet made of Sichuan pepper and edible oil as the main ingredients. Sichuan pepper oil is a product that extracts aroma substances from Sichuan pepper into edible vegetable oil. Oil-soluble method, oil immersion method and oil-drenching method are the traditional methods of producing Sichuan pepper oil, which are used by most domestic pepper oil factories. Into a container with an aperture smaller than the diameter of Chinese prickly ash, pour hot edible vegetable oil into the container slowly, fry its fragrance, and dissolve the active ingredients into the oil to obtain prickly ash oil.
现有技术中,一般花椒油的浸提都是通过人工将花椒倒入装有食用植物油的桶中进行浸提,浸提后再将花椒捞出,工人劳动强度大且十分危险,浸提时间长,浸提效率较低,无法实现工业化生产。In the prior art, the extraction of Chinese prickly ash oil is generally carried out by manually pouring Chinese prickly ash into a bucket containing edible vegetable oil, and then removing the Chinese prickly ash after leaching, which is labor-intensive and very dangerous for workers. long, the extraction efficiency is low, and industrial production cannot be realized.
实用新型内容Utility model content
本实用新型的目的是提供一种花椒油螺旋浸提机,用于解决现有技术中花椒油浸提过程中浸提时间长、浸提效率较低,无法实现工业化生产的技术问题。The purpose of the utility model is to provide a Zanthoxylum bungeanum oil screw extractor, which is used to solve the technical problems of long extraction time, low extraction efficiency and inability to realize industrialized production in the prior art Zanthoxylum bungeanum oil extraction process.
为达上述目的,本实用新型的一个实施例中提供了一种花椒油螺旋浸提机,包括浸提装置和供油装置;In order to achieve the above purpose, an embodiment of the present utility model provides a Zanthoxylum bungeanum oil spiral leaching machine, including a leaching device and an oil supply device;
浸提装置包括机架以及安装在机架上的浸提箱;The leaching device includes a frame and a leaching box installed on the frame;
浸提箱内部设置有螺旋轴,螺旋轴包括第一螺旋轴和第二螺旋轴,第一螺旋轴和第二螺旋轴上分别设置有破碎凸块,并且第一螺旋轴和第二螺旋轴通过悬吊装置连接起来,悬吊装置固定在浸提箱上;The inside of the extraction box is provided with a screw shaft, the screw shaft includes a first screw shaft and a second screw shaft, crushing bumps are respectively provided on the first screw shaft and the second screw shaft, and the first screw shaft and the second screw shaft pass through the suspension. The hoisting device is connected, and the hoisting device is fixed on the leaching box;
浸提箱上设置有电机安装座,电机安装座上安装有电机和减速器,减速器的链轮通过链条与减速器配链轮相连,减速器配链轮安装在第二螺旋轴上;The extraction box is provided with a motor mounting seat, the motor mounting seat is mounted with a motor and a reducer, the sprocket of the reducer is connected with the reducer sprocket through a chain, and the reducer and the sprocket are installed on the second screw shaft;
浸提箱上还设置有加热层、进料斗、排油口以及下料口,进料斗上设置有破碎装置;The extraction box is also provided with a heating layer, a feeding hopper, an oil discharge port and a discharging port, and a crushing device is provided on the feeding hopper;
供油装置包括支撑架以及安装在支撑架上的油箱,油箱上设置有加热装置和进油管。The oil supply device includes a support frame and an oil tank mounted on the support frame, and the oil tank is provided with a heating device and an oil inlet pipe.
本实用新型为了解决花椒油在浸提过程中容易溅出浸提箱的问题,优选在浸提箱配置有上盖。In order to solve the problem that the prickly ash oil is easily splashed out of the leaching box during the leaching process of the utility model, the leaching box is preferably equipped with an upper cover.
优选的,浸提箱内部设置有进料端轴承座,第一螺旋轴的一端通过进料端轴承座可转动的固定在浸提箱上。Preferably, a feed end bearing seat is arranged inside the leaching box, and one end of the first screw shaft is rotatably fixed on the leaching box through the feed end bearing seat.
优选的,第一螺旋轴和第二螺旋轴上分别设置有若干加强筋。Preferably, a plurality of reinforcing ribs are respectively provided on the first helical shaft and the second helical shaft.
优选的,浸提箱上设置有传动固定板,并且第二螺旋轴远离第一螺旋轴的一端贯穿传动固定板。Preferably, a transmission fixing plate is provided on the extraction box, and the end of the second screw shaft away from the first screw shaft penetrates the transmission fixing plate.
优选的,第二螺旋轴远离第一螺旋轴的一端设置有出料端轴承座,所述出料端轴承座位于传动固定板与减速器链轮之间。Preferably, the end of the second screw shaft away from the first screw shaft is provided with a discharge end bearing seat, and the discharge end bearing seat is located between the transmission fixed plate and the reducer sprocket.
优选的,浸提箱上设置有温控仪。Preferably, a temperature controller is provided on the leaching box.
优选的,排油口设置有过滤网。Preferably, the oil discharge port is provided with a filter screen.
优选的,破碎装置包括外壳,外壳包括齿轮壳和电机壳,齿轮壳上设置有进料口,齿轮壳内部设置有转轮和定轮,并且转轮和定轮互相啮合,电机壳中设置有驱动电机。Preferably, the crushing device includes a casing, the casing includes a gear casing and a motor casing, the gear casing is provided with a feeding port, a runner and a fixed wheel are arranged inside the gear casing, and the runner and the fixed wheel mesh with each other, and the motor casing A drive motor is provided.
优选的,进油管包括第一进油管和第二进油管,第一进油管的一端与浸提箱靠近电机的一端相接,第二进油管的一端与进料斗相接,并且第二进油管上设置有阀门,阀门连接有控制器。Preferably, the oil inlet pipe includes a first oil inlet pipe and a second oil inlet pipe, one end of the first oil inlet pipe is connected to the end of the leaching box close to the motor, one end of the second oil inlet pipe is connected to the feeding hopper, and the second oil inlet pipe A valve is arranged on the valve, and a controller is connected to the valve.
综上所述,本实用新型的有益效果为:To sum up, the beneficial effects of the present utility model are:
1、本实用新型包括浸提装置和供油装置,供油装置将食用植物油通入浸提装置的浸提箱中,花椒通过进料斗上的破碎装置破碎后进入浸提箱中,从而进行花椒油的浸提。浸提箱内设置有螺旋轴,螺旋轴上设置有破碎凸块,花椒在螺旋轴的作用下完成花椒的浸提。1. The utility model includes a leaching device and an oil supply device. The oil supply device passes the edible vegetable oil into the leaching box of the leaching device, and the Chinese prickly ash enters the leaching box after being broken by the crushing device on the feeding hopper, so as to carry out the oil of Chinese prickly ash. leaching. A screw shaft is arranged in the extraction box, and crushing bumps are arranged on the screw shaft, and the Zanthoxylum bungeanum is extracted under the action of the screw shaft.
2、本实用新型的浸提箱配置有上盖,设有上盖可避免花椒油在浸提过程中溅出浸提箱造成工人受伤的现象;同时设有上盖可减少热量的散失,缩短花椒油浸提的时间,提高花椒油浸提的效率。2. The extraction box of the present invention is equipped with an upper cover, which can avoid the phenomenon that the pepper oil splashes out of the extraction box during the extraction process and causes workers to be injured; at the same time, the upper cover is provided to reduce the loss of heat and shorten the time of the pepper oil. The extraction time can improve the extraction efficiency of Chinese prickly ash oil.
3、本实用新型的浸提箱内部设置有进料端轴承座,第一螺旋轴的一端通过进料端轴承座可转动的固定在浸提箱上。这样设置能实现第一螺旋轴的转动,从而实现花椒的破碎,缩短花椒油的浸提时间。3. A feed end bearing seat is arranged inside the extraction box of the present invention, and one end of the first screw shaft is rotatably fixed on the extraction box through the feed end bearing seat. This arrangement can realize the rotation of the first screw shaft, thereby realizing the crushing of the Chinese prickly ash and shortening the leaching time of the prickly ash oil.
4、本实用新型的第一螺旋轴和第二螺旋轴上分别设置有若干加强筋,设有加强筋用于加强螺旋轴旋转过程中的稳定,避免出现因螺旋轴不稳定引起的装置晃动。4. Several reinforcing ribs are respectively arranged on the first screw shaft and the second screw shaft of the present invention, and the reinforcing ribs are provided to strengthen the stability of the screw shaft during the rotation process, and avoid the device shaking caused by the instability of the screw shaft.
5、本实用新型的浸提箱上设置有传动固定板,并且第二螺旋轴远离第一螺旋轴的一端贯穿传动固定板。设有传动固定板用于加强装置的稳定性。5. The extraction box of the present invention is provided with a transmission fixing plate, and the end of the second screw shaft away from the first screw shaft penetrates the transmission fixing plate. A transmission fixing plate is provided to enhance the stability of the device.
6、本实用新型的浸提箱上设置有温控仪,设有温控仪便于监测浸提箱内的油温,避免出现因油温过高,导致得到的花椒油品质不好的现象;或者因油温过低造成花椒油浸提的时间增加。6. The extraction box of the present utility model is provided with a temperature controller, which is convenient for monitoring the oil temperature in the extraction box, and avoids the phenomenon that the quality of the obtained Zanthoxylum bungeanum oil is not good due to the excessively high oil temperature; or If the oil temperature is too low, the extraction time of pepper oil will increase.
7、本实用新型的进料斗上设置有破碎装置,螺旋轴上设置有破碎凸块。本实用新型通过设置双重破碎结构来完成花椒的破碎,保证了花椒的破碎率,从而保证了花椒油的品质。7. The feeding hopper of the present utility model is provided with a crushing device, and the screw shaft is provided with crushing bumps. The utility model completes the crushing of the Zanthoxylum bungeanum by setting a double crushing structure, which ensures the crushing rate of the Zanthoxylum bungeanum, thereby ensuring the quality of the Zanthoxylum bungeanum oil.
附图说明Description of drawings
图1为本实用新型一个实施例的示意图;Fig. 1 is the schematic diagram of one embodiment of the utility model;
图2为本实用新型一个实施例中图1中C处的局部放大图;Fig. 2 is a partial enlarged view of C in Fig. 1 in one embodiment of the present utility model;
图3为本实用新型一个实施例中图1中B处的局部放大图;Fig. 3 is a partial enlarged view of B in Fig. 1 in one embodiment of the present utility model;
图4为本实用新型一个实施例中图1中A处的局部放大图;Fig. 4 is a partial enlarged view of place A in Fig. 1 in one embodiment of the present utility model;
图5为本实用新型一个实施例中破碎装置的示意图。5 is a schematic diagram of a crushing device in an embodiment of the present invention.
其中,1、破碎装置;2、进料斗;3、第一螺旋轴;4、悬吊装置;5、供油装置;6、油箱;7、温控仪;8、第二螺旋轴;9、破碎凸块;10、上盖;11、电机安装座;12、电机;13、下料口;14、加强筋;15、支撑架;16、机架;17、排油口;18、浸提装置;19、浸提箱;20、进料端轴承座;21、减速器配链轮;22、出料端轴承座;23、传动固定板;24、进料口;25、定轮;26、齿轮壳;27、电机壳;28、转轮;29、外壳。Among them, 1. Crushing device; 2. Feeding hopper; 3. First screw shaft; 4. Suspension device; 5. Oil supply device; 6. Oil tank; 7. Temperature controller; 8. Second screw shaft; 9 , crushing bump; 10, upper cover; 11, motor mounting seat; 12, motor; 13, discharge port; 14, reinforcing rib; 15, support frame; 16, frame; 17, oil outlet; 18, dip Lifting device; 19, leaching box; 20, feed end bearing seat; 21, reducer with sprocket; 22, discharge end bearing seat; 23, transmission fixing plate; 24, feed port; 25, fixed wheel; 26 , gear housing; 27, motor housing; 28, runner; 29, housing.
具体实施方式Detailed ways
本实用新型提供了一种花椒油螺旋浸提机,包括浸提装置18和供油装置5。供油装置5用于提供浸提花椒油所需食用植物油,浸提装置18用于完成花椒油的浸提。The utility model provides a prickly ash oil screw extraction machine, which includes an
浸提装置18包括机架16以及安装在机架16上的浸提箱19。浸提箱19内部设置有螺旋轴,螺旋轴包括第一螺旋轴3和第二螺旋轴8,第一螺旋轴3和第二螺旋轴8上分别设置有破碎凸块9,破碎凸块9用于花椒的破碎。第一螺旋轴3和第二螺旋轴8通过悬吊装置4连接起来,悬吊装置4固定在浸提箱19上。The
第一螺旋轴3和第二螺旋轴8上分别设置有若干加强筋14。设有加强筋14用于加强螺旋轴旋转过程中的稳定,避免出现因螺旋轴不稳定引起的装置晃动。Several reinforcing
浸提箱19内部设置有进料端轴承座20,第一螺旋轴3的一端通过进料端轴承座20可转动的固定在浸提箱19上。这样设置为后续实现第一螺旋轴3的转动提供了条件,以便于实现花椒的破碎,缩短花椒油的浸提时间。A feed
浸提箱19上设置有电机安装座11,电机安装座11上安装有电机12和减速器,减速器的链轮通过链条与减速器配链轮21相连,减速器配链轮21安装在第二螺旋轴8上。电机12和减速器运转带动减速器上的链轮运转,链轮通过链条带动减速器配链轮21运转,减速器配链轮21通过同轴转动带动第二螺旋轴8运转,进而带动第一螺旋轴3运转,实现螺旋轴的转动,最终完成花椒油的浸提。The
第二螺旋轴8远离第一螺旋轴3的一端设置有出料端轴承座22,出料端轴承座22位于下述传动固定板23与减速器配链轮21之间。The end of the
浸提箱19上设置有传动固定板23,并且第二螺旋轴8远离第一螺旋轴3的一端贯穿传动固定板23,设有传动固定板23用于加强装置的稳定性。The
浸提箱19上还设置有加热层、进料斗2、排油口17以及下料口13。加热层设置在浸提箱19的四周,进料斗2设置在浸提箱19的顶部,排油口17和下料口13均设置在浸提箱19的下方,并且排油口17上设置有过滤网,过滤网用于排出花椒油时过滤杂质。在花椒油的浸提过程中,花椒通过进料斗2进入浸提箱19中,食用植物油通过下述第一进油管进入浸提箱19中,并且花椒在螺旋轴的作用下不断朝下料口13的方向移动,最终通过下料口13排出,完成浸提后的花椒油从排油口17排出浸提箱19。The
进料斗2上设置有破碎装置1。破碎装置1包括外壳29,外壳29包括齿轮壳26和电机壳27,齿轮壳26上设置有进料口24,齿轮壳26内部设置有转轮28和定轮25,并且转轮28和定轮25互相啮合,电机壳27中设置有驱动电机。花椒通过进料口24进入齿轮壳26中,驱动电机带动转轮28转动,转轮28与定轮25互相啮合,从而将花椒挤破,挤破的花椒最终通过进料斗2进入浸提箱19。A crushing
浸提箱19配置有上盖10,设有上盖10可避免花椒油在浸提过程中溅出浸提箱19造成工人受伤的现象;同时设有上盖10可减少热量的散失,缩短花椒油浸提的时间,提高花椒油浸提的效率。浸提箱19上还设置有温控仪7,设有温控仪7便于监测浸提箱19内的油温,避免出现因油温过高,导致得到的花椒油品质不好的现象;或者因油温过低造成花椒油浸提的时间增加。The
供油装置5包括支撑架15以及安装在支撑架15上的油箱6,油箱6上设置有加热装置和进油管。加热装置用于加热食用植物油,加热装置可采用电加热。进油管包括第一进油管和第二进油管,第一进油管的一端与浸提箱19靠近电机12的一端相接,第二进油管的一端与进料斗2相接,并且第二进油管上设置有阀门,阀门连接有控制器。第一进油管用于提供浸提花椒油所需的大部分食用油,第二进油管通入小部分食用油,用于将残留在破碎装置1上的花椒冲入浸提箱19中,当需要第二进油管通入食用植物油时,则通过控制器控制阀门为开,连通第二进油管。The
工作原理:食用植物油通过油箱6上的第一进油管进入浸提箱19中,花椒经进料斗2上的破碎装置1破碎后进入浸提箱19中,在花椒油浸提的过程中,电机12带动螺旋轴转动,花椒在螺旋轴的作用下不断朝下料口13的方向移动,最终通过下料口13排出,浸提完成的花椒油从排油口17排出,整个过程为连续操作。Working principle: The edible vegetable oil enters the
虽然结合附图对本实用新型的具体实施方式进行了详细地描述,但不应理解为对本专利的保护范围的限定。在权利要求书所描述的范围内,本领域技术人员不经创造性劳动即可做出的各种修改和变形仍属本专利的保护范围。Although the specific embodiments of the present invention have been described in detail with reference to the accompanying drawings, they should not be construed as limiting the protection scope of the present patent. Within the scope described in the claims, various modifications and deformations that can be made by those skilled in the art without creative work still belong to the protection scope of this patent.
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