CN216255158U

CN216255158U - Prickly ash oil spiral extraction machine

Info

Publication number: CN216255158U
Application number: CN202123238401.5U
Authority: CN
Inventors: 卫述勇
Original assignee: Chengdu Hongguang Shuchuang Mechanical Equipment Co ltd
Current assignee: Chengdu Hongguang Shuchuang Mechanical Equipment Co ltd
Priority date: 2021-12-21
Filing date: 2021-12-21
Publication date: 2022-04-12
Anticipated expiration: 2031-12-21

Abstract

The utility model provides a pepper oil spiral extraction machine, which comprises an extraction device and an oil supply device, wherein the extraction device comprises a screw rod; the leaching device comprises a rack and a leaching box arranged on the rack; the screw shaft is arranged in the leaching box and comprises a first screw shaft and a second screw shaft, crushing lugs are respectively arranged on the first screw shaft and the second screw shaft, the first screw shaft and the second screw shaft are connected through a suspension device, and the suspension device is fixed on the leaching box; a motor mounting seat is arranged on the leaching tank, a motor and a speed reducer are mounted on the motor mounting seat, a chain wheel of the speed reducer is connected with a chain wheel matched with the speed reducer through a chain, and the chain wheel matched with the speed reducer is mounted on a second spiral shaft; the oil supply device comprises a support frame and an oil tank arranged on the support frame, and the oil tank is provided with a heating device and an oil inlet pipe. The utility model solves the technical problems of long extraction time, low extraction efficiency and incapability of realizing industrial production in the pepper oil extraction process.

Description

Prickly ash oil spiral extraction machine

Technical Field

The utility model relates to the technical field of pepper oil production and processing equipment, in particular to a pepper oil spiral extracting machine.

Background

Zanthoxylum plant of Zanthoxylum of Rutaceae has special strong aromatic flavor, and can be used as flavoring agent and has important pharmacological action. The pepper is popular with people due to the unique spicy flavor, and becomes a necessity in food processing industry, catering industry and family diet in part of China.

The zanthoxylum oil is a product which is prepared by extracting substances with fragrance from zanthoxylum and edible oil in edible vegetable oil. The oil dissolving method, oil soaking method and oil spraying method are traditional methods for producing zanthoxylum oil, and are used by most zanthoxylum oil factories in China.

In the prior art, the common pepper oil is extracted by manually pouring pepper into a barrel filled with edible vegetable oil, and then the pepper is fished out after extraction, so that the labor intensity of workers is high and dangerous, the extraction time is long, the extraction efficiency is low, and industrial production cannot be realized.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a helical extraction machine for pepper oil, which is used for solving the technical problems that the extraction time is long, the extraction efficiency is low and the industrial production cannot be realized in the extraction process of pepper oil in the prior art.

In order to achieve the above object, in one embodiment of the present invention, a pepper oil spiral leaching machine is provided, which includes a leaching device and an oil supply device;

the leaching device comprises a rack and a leaching box arranged on the rack;

the screw shaft is arranged in the leaching box and comprises a first screw shaft and a second screw shaft, crushing lugs are respectively arranged on the first screw shaft and the second screw shaft, the first screw shaft and the second screw shaft are connected through a suspension device, and the suspension device is fixed on the leaching box;

a motor mounting seat is arranged on the leaching tank, a motor and a speed reducer are mounted on the motor mounting seat, a chain wheel of the speed reducer is connected with a chain wheel matched with the speed reducer through a chain, and the chain wheel matched with the speed reducer is mounted on a second spiral shaft;

the leaching box is also provided with a heating layer, a feed hopper, an oil outlet and a feed opening, and the feed hopper is provided with a crushing device;

the oil supply device comprises a support frame and an oil tank arranged on the support frame, and the oil tank is provided with a heating device and an oil inlet pipe.

In order to solve the problem that zanthoxylum oil is easy to spill out of the extraction box in the extraction process, the extraction box is preferably provided with an upper cover.

Preferably, a feeding end bearing seat is arranged inside the leaching box, and one end of the first spiral shaft is rotatably fixed on the leaching box through the feeding end bearing seat.

Preferably, the first screw shaft and the second screw shaft are respectively provided with a plurality of reinforcing ribs.

Preferably, a transmission fixing plate is arranged on the leaching tank, and one end of the second screw shaft, which is far away from the first screw shaft, penetrates through the transmission fixing plate.

Preferably, one end of the second screw shaft, which is far away from the first screw shaft, is provided with a discharge end bearing seat, and the discharge end bearing seat is positioned between the transmission fixing plate and the speed reducer chain wheel.

Preferably, the leaching tank is provided with a temperature controller.

Preferably, the oil discharge port is provided with a filter screen.

Preferably, breaker includes the shell, and the shell includes gear housing and motor casing, is provided with the feed inlet on the gear housing, and inside runner and the fixed wheel of being provided with of gear housing to runner and fixed wheel intermeshing is provided with driving motor in the motor casing.

Preferably, advance oil pipe and include that first oil pipe and second advance oil pipe, the one end that first oil pipe was advanced meets with the one end that the extraction box is close to the motor, and the one end that the second advances oil pipe meets with the feeder hopper to be provided with the valve on advancing oil pipe of second, the valve is connected with the controller.

In conclusion, the beneficial effects of the utility model are as follows:

1. the utility model comprises a leaching device and an oil supply device, wherein the oil supply device leads edible vegetable oil into a leaching box of the leaching device, and pepper enters the leaching box after being crushed by a crushing device on a feed hopper, so that the pepper oil is leached. A spiral shaft is arranged in the leaching box, crushing convex blocks are arranged on the spiral shaft, and the pepper is leached under the action of the spiral shaft.

2. The extraction box is provided with the upper cover, so that the phenomenon that the zanthoxylum oil splashes out of the extraction box in the extraction process to cause worker injury can be avoided; meanwhile, the upper cover is arranged, so that heat loss can be reduced, the pepper oil extraction time is shortened, and the pepper oil extraction efficiency is improved.

3. A feed end bearing seat is arranged in the leaching box, and one end of the first spiral shaft is rotatably fixed on the leaching box through the feed end bearing seat. The rotation of the first spiral shaft can be realized through the arrangement, so that the crushing of the zanthoxylum bungeanum is realized, and the extraction time of the zanthoxylum oil is shortened.

4. The first screw shaft and the second screw shaft are respectively provided with a plurality of reinforcing ribs which are used for enhancing the stability of the screw shafts in the rotating process and avoiding the shaking of the device caused by the instability of the screw shafts.

5. The leaching box is provided with a transmission fixing plate, and one end of the second screw shaft, which is far away from the first screw shaft, penetrates through the transmission fixing plate. A transmission fixing plate is arranged for enhancing the stability of the device.

6. The temperature controller is arranged on the leaching tank, so that the temperature of oil in the leaching tank can be conveniently monitored, and the phenomenon that the quality of the obtained zanthoxylum oil is poor due to overhigh oil temperature is avoided; or the time for extracting the zanthoxylum oil is increased due to the low oil temperature.

7. The crushing device is arranged on the feed hopper, and the crushing lug is arranged on the spiral shaft. According to the utility model, the crushing of the pepper is completed by arranging the double crushing structure, so that the crushing rate of the pepper is ensured, and the quality of pepper oil is ensured.

Drawings

FIG. 1 is a schematic diagram of one embodiment of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at C in accordance with an embodiment of the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 1 at B in accordance with an embodiment of the present invention;

FIG. 4 is an enlarged view of a portion of FIG. 1 at A in accordance with an embodiment of the present invention;

fig. 5 is a schematic view of a crushing device according to an embodiment of the present invention.

Wherein, 1, a crushing device; 2. a feed hopper; 3. a first screw shaft; 4. a suspension device; 5. an oil supply device; 6. an oil tank; 7. a temperature controller; 8. a second screw shaft; 9. breaking the bumps; 10. an upper cover; 11. a motor mounting seat; 12. a motor; 13. a feeding port; 14. reinforcing ribs; 15. a support frame; 16. a frame; 17. an oil discharge port; 18. a leaching device; 19. an extraction tank; 20. a feed end bearing block; 21. the reducer is provided with a chain wheel; 22. a discharge end bearing seat; 23. a transmission fixing plate; 24. a feed inlet; 25. fixing the wheel; 26. a gear housing; 27. a motor housing; 28. a rotating wheel; 29. a housing.

Detailed Description

The utility model provides a pepper oil spiral extraction machine which comprises an extraction device 18 and an oil supply device 5. The oil supply device 5 is used for providing edible vegetable oil required by leaching the zanthoxylum oil, and the leaching device 18 is used for completing leaching of the zanthoxylum oil.

The leaching unit 18 includes a frame 16 and a leaching tank 19 mounted on the frame 16. The screw shafts are arranged in the leaching box 19 and comprise a first screw shaft 3 and a second screw shaft 8, the first screw shaft 3 and the second screw shaft 8 are respectively provided with a crushing lug 9, and the crushing lug 9 is used for crushing the peppers. The first screw shaft 3 and the second screw shaft 8 are connected by a suspension 4, and the suspension 4 is fixed to the leaching tank 19.

The first screw shaft 3 and the second screw shaft 8 are respectively provided with a plurality of reinforcing ribs 14. The reinforcing ribs 14 are arranged for enhancing the stability of the screw shaft in the rotating process and avoiding the shaking of the device caused by the instability of the screw shaft.

A feed end bearing block 20 is arranged in the leaching tank 19, and one end of the first screw shaft 3 is rotatably fixed on the leaching tank 19 through the feed end bearing block 20. The arrangement provides conditions for realizing the rotation of the first screw shaft 3 subsequently, so that the crushing of the zanthoxylum is realized, and the extraction time of the zanthoxylum oil is shortened.

The leaching tank 19 is provided with a motor mounting seat 11, the motor mounting seat 11 is provided with a motor 12 and a speed reducer, a chain wheel of the speed reducer is connected with a chain wheel 21 matched with the speed reducer through a chain, and the chain wheel 21 matched with the speed reducer is arranged on the second spiral shaft 8. The motor 12 and the reducer operate to drive the chain wheel on the reducer to operate, the chain wheel drives the reducer matching chain wheel 21 to operate through a chain, the reducer matching chain wheel 21 drives the second screw shaft 8 to operate through coaxial rotation, and then drives the first screw shaft 3 to operate, so that the rotation of the screw shafts is realized, and finally, the extraction of the zanthoxylum oil is completed.

One end of the second screw shaft 8 far away from the first screw shaft 3 is provided with a discharge end bearing seat 22, and the discharge end bearing seat 22 is positioned between a transmission fixing plate 23 and a reducer distribution wheel 21.

The leaching tank 19 is provided with a transmission fixing plate 23, one end of the second screw shaft 8, far away from the first screw shaft 3, penetrates through the transmission fixing plate 23, and the transmission fixing plate 23 is arranged for enhancing the stability of the device.

The leaching tank 19 is also provided with a heating layer, a feed hopper 2, an oil outlet 17 and a feed opening 13. The zone of heating sets up around leaching case 19, and feeder hopper 2 sets up at the top of leaching case 19, and oil drain port 17 and feed opening 13 all set up the below at leaching case 19 to be provided with the filter screen on the oil drain port 17, filter impurity when the filter screen is used for discharging prickly ash oil. In the extraction process of the zanthoxylum oil, the zanthoxylum oil enters the extraction box 19 through the feed hopper 2, the edible vegetable oil enters the extraction box 19 through the following first oil inlet pipe, the zanthoxylum oil continuously moves towards the direction of the lower material port 13 under the action of the spiral shaft and is finally discharged through the lower material port 13, and the zanthoxylum oil after extraction is discharged out of the extraction box 19 from the oil outlet 17.

The feed hopper 2 is provided with a crushing device 1. The crushing device 1 comprises an outer shell 29, the outer shell 29 comprises a gear shell 26 and a motor shell 27, a feeding hole 24 is formed in the gear shell 26, a rotating wheel 28 and a fixed wheel 25 are arranged inside the gear shell 26, the rotating wheel 28 and the fixed wheel 25 are meshed with each other, and a driving motor is arranged in the motor shell 27. The Chinese prickly ash enters the gear shell 26 through the feeding hole 24, the driving motor drives the rotating wheel 28 to rotate, the rotating wheel 28 and the fixed wheel 25 are meshed with each other, so that the Chinese prickly ash is crushed, and the crushed Chinese prickly ash finally enters the extraction box 19 through the feeding hopper 2.

The leaching tank 19 is provided with an upper cover 10, and the upper cover 10 can prevent pepper oil from splashing out of the leaching tank 19 in the leaching process to cause worker injury; meanwhile, the upper cover 10 is arranged to reduce the heat loss, shorten the extraction time of zanthoxylum oil and improve the extraction efficiency of zanthoxylum oil. The temperature controller 7 is also arranged on the leaching tank 19, the temperature controller 7 is arranged to facilitate monitoring of the oil temperature in the leaching tank 19, and the phenomenon that the obtained zanthoxylum oil is poor in quality due to overhigh oil temperature is avoided; or the time for extracting the zanthoxylum oil is increased due to the low oil temperature.

The oil supply device 5 comprises a support frame 15 and an oil tank 6 arranged on the support frame 15, and the oil tank 6 is provided with a heating device and an oil inlet pipe. The heating device is used for heating the edible vegetable oil, and the heating device can adopt electric heating. The oil inlet pipe comprises a first oil inlet pipe and a second oil inlet pipe, one end of the first oil inlet pipe is connected with one end of the leaching box 19 close to the motor 12, one end of the second oil inlet pipe is connected with the feed hopper 2, and the second oil inlet pipe is provided with a valve which is connected with a controller. The first oil inlet pipe is used for providing most edible oil required by leaching the zanthoxylum oil, the second oil inlet pipe is introduced with a small part of edible oil for flushing the zanthoxylum remained on the crushing device 1 into the leaching box 19, and when the second oil inlet pipe is required to be introduced with the edible vegetable oil, the valve is controlled to be opened through the controller, and the second oil inlet pipe is communicated.

The working principle is as follows: edible vegetable oil enters the extraction box 19 through a first oil inlet pipe on the oil tank 6, the pepper is crushed by the crushing device 1 on the feed hopper 2 and then enters the extraction box 19, in the extraction process of pepper oil, the motor 12 drives the screw shaft to rotate, the pepper continuously moves towards the direction of the lower discharge port 13 under the action of the screw shaft and is finally discharged through the lower discharge port 13, the extracted pepper oil is discharged from the oil discharge port 17, and the whole process is continuous operation.

While the present invention has been described in detail with reference to the illustrated embodiments, it should not be construed as limited to the scope of the present patent. Various modifications and changes may be made by those skilled in the art without inventive step within the scope of the appended claims.

Claims

1. The utility model provides a prickly ash oil spiral extraction machine which characterized in that: comprises a leaching device and an oil supply device;

the leaching device comprises a rack and a leaching box arranged on the rack;

the leaching tank is internally provided with a screw shaft, the screw shaft comprises a first screw shaft and a second screw shaft, the first screw shaft and the second screw shaft are respectively provided with a crushing lug, the first screw shaft and the second screw shaft are connected through a suspension device, and the suspension device is fixed on the leaching tank;

the leaching tank is provided with a motor mounting seat, a motor and a speed reducer are mounted on the motor mounting seat, a chain wheel of the speed reducer is connected with a chain wheel matched with the speed reducer through a chain, and the chain wheel matched with the speed reducer is mounted on the second spiral shaft;

the leaching box is also provided with a heating layer, a feed hopper, an oil discharge port and a feed opening, and the feed hopper is provided with a crushing device;

2. The zanthoxylum oil spiral extractor of claim 1, characterized in that: the leaching tank is provided with an upper cover.

3. The zanthoxylum oil spiral extractor of claim 1, characterized in that: a feed end bearing seat is arranged in the leaching box, and one end of the first spiral shaft is rotatably fixed on the leaching box through the feed end bearing seat.

4. The zanthoxylum oil spiral extractor of claim 1, characterized in that: and the first screw shaft and the second screw shaft are respectively provided with a plurality of reinforcing ribs.

5. The zanthoxylum oil spiral extractor of claim 1, characterized in that: the leaching box is provided with a transmission fixing plate, and one end, far away from the first screw shaft, of the second screw shaft penetrates through the transmission fixing plate.

6. The zanthoxylum oil spiral extractor of claim 1, characterized in that: and a discharge end bearing seat is arranged at one end of the second screw shaft, which is far away from the first screw shaft, and the discharge end bearing seat is positioned between the transmission fixing plate and the speed reducer chain wheel.

7. The zanthoxylum oil spiral extractor of claim 1, characterized in that: and a temperature controller is arranged on the leaching box.

8. The zanthoxylum oil spiral extractor of claim 1, characterized in that: the oil discharge port is provided with a filter screen.

9. The zanthoxylum oil spiral extractor of claim 1, characterized in that: the crushing device comprises an outer shell, the outer shell comprises a gear shell and a motor shell, a feed inlet is formed in the gear shell, a rotating wheel and a fixed wheel are arranged inside the gear shell, the rotating wheel and the fixed wheel are meshed with each other, and a driving motor is arranged in the motor shell.

10. The zanthoxylum oil spiral extractor of claim 1, characterized in that: advance oil pipe and advance oil pipe including first oil pipe and second, the one end that first oil pipe was advanced meets with the one end that the leaching case is close to the motor, the one end that the second entered oil pipe meets with the feeder hopper to the second advances to be provided with the valve on the oil pipe, the valve is connected with the controller.