CN216248758U

CN216248758U - Novel full-automatic volume to volume exposure machine

Info

Publication number: CN216248758U
Application number: CN202121964366.2U
Authority: CN
Inventors: 曾春燕; 熊军; 曾祥清
Original assignee: Dongguan Hechuan Mechanical Equipment Technology Co ltd
Current assignee: Dongguan Hechuan Mechanical Equipment Technology Co ltd
Priority date: 2021-08-19
Filing date: 2021-08-19
Publication date: 2022-04-08
Anticipated expiration: 2031-08-19

Abstract

The utility model belongs to the technical field of exposure machines and discloses a novel full-automatic roll-to-roll exposure machine.A feeding positioning frame is arranged on the upper side of a main rack, a table frame is arranged on the upper side of the main rack, an exposure lamp is arranged on the table frame, and CCD visual systems are arranged on the left side and the right side of the table frame; the material pulling mechanism is installed at the right end of the main frame, the discharging and feeding assembly is installed on the right side of the material pulling mechanism, and the film tearing mechanism is installed on the right side of the discharging and feeding assembly. The feeding positioning frame is provided with a feeding coarse positioning structure and a feeding adsorption plate on the upper side, and the main frame is provided with a feeding inductor on the right end. The utility model has continuous feeding, continuous exposure and high production efficiency; the automatic material feeding and receiving device has the advantages of automatic alignment, high alignment speed, high alignment precision, automatic material feeding and receiving, and labor cost saving. The automatic material receiving and discharging device can realize automatic material receiving and discharging, and reduces labor cost; the automatic alignment system can save alignment time and improve alignment precision.

Description

Novel full-automatic volume to volume exposure machine

Technical Field

The utility model belongs to the technical field of exposure machines, and particularly relates to a novel full-automatic roll-to-roll exposure machine.

Background

At present, with the rapid development of modern science and technology and production, the traditional exposure machine realizes the continuous exposure of the circuit by manually replacing materials, and the fine development of the circuit of a product is influenced due to the large alignment tolerance; in addition, the manual material replacement consumes long time and has low production efficiency; materials are easy to damage in the manual replacement process, so that the reject ratio is increased; dust is easily brought in the process of manually replacing materials for many times, so that poor exposure fixed point is caused.

Through the above analysis, the problems and defects of the prior art are as follows:

(1) in the prior art, the exposure machine realizes the continuous exposure of the circuit by manually replacing materials, has large alignment tolerance and influences the fine development of the circuit of a product;

(2) the manual replacement of the material takes long time, the production efficiency is low, and the material is easily damaged in the manual replacement process, so that the reject ratio is increased; dust is easily brought in the process of manually replacing materials for many times, so that poor exposure fixed point is caused.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, the utility model provides a novel full-automatic roll-to-roll exposure machine.

The novel full-automatic roll-to-roll exposure machine is provided with a main frame, a feeding positioning frame is arranged on the upper side of the main frame, a table frame is arranged on the upper side of the main frame, exposure lamps are arranged on the table frame, and CCD visual systems are arranged on the left side and the right side of the table frame;

the material pulling mechanism is installed at the right end of the main frame, the discharging and feeding assembly is installed on the right side of the material pulling mechanism, and the film tearing mechanism is installed on the right side of the discharging and feeding assembly.

Further, a feeding coarse positioning structure and a feeding adsorption plate are installed on the upper side of the feeding positioning frame, and a feeding inductor is installed at the right end of the main frame.

Further, an upper frame is arranged on the table frame, a lower frame is arranged below the table frame, a lower frame lifting frame is installed on the lower side of the lower frame, and a lower frame lifting motor is installed on the lower frame lifting frame.

By combining all the technical schemes, the utility model has the advantages and positive effects that:

the utility model has continuous feeding, continuous exposure and high production efficiency; the automatic material feeding and receiving device has the advantages of automatic alignment, high alignment speed, high alignment precision, automatic material feeding and receiving, and labor cost saving.

The automatic material receiving and discharging device can realize automatic material receiving and discharging, and reduces labor cost; the automatic alignment system can save alignment time and improve alignment precision.

The feeding adsorption function and the accurate material pulling of the utility model improve the utilization rate of the material and reduce the phenomenon of material folding.

The integrated film tearing device saves equipment cost, saves manual transfer time and improves production efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained from the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a novel fully-automatic roll-to-roll exposure machine according to an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a feeding positioning frame according to an embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a CCD vision system according to an embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a material pulling mechanism and a film tearing mechanism provided by an embodiment of the utility model.

In the figure: 1. a main frame; 2. a feeding positioning frame; 3. a table frame; 4. an exposure lamp; 5. a CCD vision system; 6. a material pulling mechanism; 7. a film tearing mechanism; 8. a feeding coarse positioning structure; 9. a feed adsorption plate; 10. a feed inductor; 11. a lower frame; 12. putting the frame on; 13. a lower frame lifting motor; 14. a lower frame lifting frame; 15. and a discharging and feeding assembly.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

In view of the problems in the prior art, the present invention provides a novel fully automatic roll-to-roll exposure machine, which is described in detail below with reference to the accompanying drawings.

As shown in fig. 1, the novel full-automatic roll-to-roll exposure machine provided by the embodiment of the present invention is provided with a main frame 1, a feeding positioning frame 2 is installed on the upper side of the main frame 1, a feeding coarse positioning structure 8 and a feeding adsorption plate 9 are installed on the upper side of the feeding positioning frame 2, and a feeding inductor 10 is installed at the right end of the main frame 1.

A table frame 3 is arranged on the upper side of the main frame 1, an exposure lamp 4 is arranged on the table frame 3, and a CCD vision system 5 is arranged on the left side and the right side of the table frame 3; wherein, the right end of main frame 1 is installed and is drawn material mechanism 6, draws the material mechanism 6 right side and installs ejection of compact pay-off subassembly 15, and ejection of compact pay-off subassembly 15 right side is installed and is torn membrane mechanism 7.

The exposure lamp 4 is a UVLED high-efficiency exposure lamp; the material enters the equipment from left to right, and the feeding positioning frame has a coarse positioning function, so that the time for accurately positioning the exposure chamber can be saved; the upper and lower exposure lamps can be turned on according to the production conditions (single-sided exposure/double-sided exposure), and can be made into single-sided or double-sided boards.

The upper and lower frames are matched with the alignment platform and the CCD vision system, so that automatic, quick and accurate positioning can be realized; the automatic material pulling structure can improve the accuracy of material pulling, accurately position the relative position of the material and the film, effectively save the automatic alignment time and reduce the material waste; the device realizes automation of feeding, exposure and receiving, saves labor and improves production efficiency.

As shown in fig. 3, an upper frame 12 is provided on the table frame 3, a lower frame 11 is provided below the table frame 3, a lower frame lifting frame 14 is installed on the lower side of the lower frame 11, and a lower frame lifting motor 1 is installed on the lower frame lifting frame 14.

The working principle of the utility model is as follows: material enters the apparatus from left to right. The material gets into from a left side, and through thick locating rack 8 of feeding, the material passes from feeding adsorption plate 9, lower frame elevator motor 13 action, lower frame crane 14 drives the lower frame and descends, and the material passes upper and lower frame, draws material mechanism 6 to move to the left side, draws the material to compress tightly the cylinder and upwards opens, pulls ejection of compact cylinder separation handle, makes ejection of compact cylinder subassembly upper and lower cylinder separation, passes the material and draws material to compress tightly cylinder and ejection of compact cylinder subassembly, tears a material upper and lower membrane partly, is stained with respectively on upper and lower dyestripping subassembly. Confirm material and film position in the upper and lower frame, whether the film image is all on the material, confirm the back of accomplishing, lower frame elevator motor 13 acts once more, and lower frame crane 14 drives the lower frame and rises, and the laminating of upper and lower frame, according to the material size, spacing introduction about the adjustment, draws the material to compress tightly the cylinder and compresses tightly the material, and material laminating feeding adsorption plate 9 opens the function of breathing in, and adsorption material avoids the material to remove, pulls ejection of compact cylinder separation handle, makes ejection of compact cylinder subassembly upper and lower cylinder compress tightly. And the CCD vision system 5 acts systematically, the four CCDs move to the target positions to perform automatic alignment, after the alignment is completed, the exposure lamp 4 starts to work, and single-sided or double-sided exposure is selected according to the product. After exposure is completed, the lower frame descends, the upper frame and the lower frame are separated, the material pulling screw rod pulls the material to the right, meanwhile, the discharging roller assembly, the upper film tearing assembly and the lower film tearing assembly rotate to complete feeding and film tearing, and the material receiving mechanism rotates to receive the material.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The above description is only for the purpose of illustrating the present invention and the appended claims are not to be construed as limiting the scope of the utility model, which is intended to cover all modifications, equivalents and improvements that are within the spirit and scope of the utility model as defined by the appended claims.

Claims

1. The utility model provides a novel full-automatic volume to volume exposure machine, its characterized in that, novel full-automatic volume to volume exposure machine is provided with:

a main frame;

the upper side of the main rack is provided with a feeding positioning frame, the upper side of the main rack is provided with a table frame, the table frame is provided with an exposure lamp, and the left side and the right side of the table frame are provided with a CCD vision system;

a material pulling mechanism is installed at the right end of the main rack, a discharging and feeding assembly is installed on the right side of the material pulling mechanism, and a film tearing mechanism is installed on the right side of the discharging and feeding assembly;

a feeding coarse positioning structure and a feeding adsorption plate are arranged on the upper side of the feeding positioning frame, and a feeding inductor is arranged at the right end of the main rack;

the table frame is provided with an upper frame, a lower frame is arranged below the table frame, a lower frame lifting frame is installed on the lower side of the lower frame, and a lower frame lifting motor is installed on the lower frame lifting frame.