CN216237278U - Phosphorization saponification automatic production line - Google Patents

Abstract

The utility model discloses an automatic phosphating and saponification production line which comprises a material frame, at least seven groove bodies, an equipment frame and a distribution box, wherein the groove bodies are arranged on the equipment frame, the material frame is arranged on the equipment frame, the distribution box is arranged on the equipment frame, a sliding rail is connected onto the equipment frame, a first horizontal moving assembly and a second horizontal moving assembly are connected onto the sliding rail, a connecting shaft is connected between the first horizontal moving assembly and the second horizontal moving assembly, driving assemblies used for driving the connecting shaft to rotate are further arranged on the first moving assembly and the second moving assembly, lifting frames are connected onto the first horizontal moving assembly and the second horizontal moving assembly, and lifting driving assemblies are connected onto the lifting frames. According to the automatic phosphating and saponification production line, the automation of the automatic phosphating and saponification production line is realized through the arranged moving and hoisting device, workers do not need to participate in processing in many aspects, and therefore the labor intensity is reduced.

Description

Phosphorization saponification automatic production line

Technical Field

The utility model relates to the technical field of metal surface treatment, in particular to an automatic surface phosphating and saponification treatment device.

Background

"phosphating and saponification" refers to a process of saponification after phosphating. It is generally applied to machining processes such as drawing or stretching. The phosphating film is generally 8-12 microns and then enters a saponification solution for saponification, which is then drawn or stretched for the purpose of further increasing the lubricating properties of the metal surface. The phosphating process is a process of forming a phosphate chemical conversion coating by chemical and electrochemical reactions, and the formed phosphate chemical conversion coating is called a phosphating coating. The purpose of the phosphorization is mainly as follows: the base metal is protected, and the metal is prevented from being corroded to a certain extent; the primer is used for priming before painting, and the adhesive force and the corrosion resistance of a paint film layer are improved; the lubricant is used for antifriction and lubrication in a metal cold working process.

The phosphating and saponification production line of the existing factory is usually formed by manually operating an electric lifting appliance, workpieces are soaked and washed in a water tank, a phosphating tank and a saponification tank one by one, the working process is completely determined by an operator, the production process data are unstable, the product quality control is difficult to standardize, and the product quality is unstable. Meanwhile, personnel are needed to participate in the whole treatment process, so that the labor intensity of operators is increased.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic phosphorization and saponification production line which comprises a material frame, at least seven groove bodies, an equipment frame and a distribution box, wherein the groove bodies are arranged on the equipment frame, the material frame is arranged on the equipment frame, the distribution box is arranged on the equipment frame, a sliding rail is connected onto the equipment frame, a first horizontal moving assembly and a second horizontal moving assembly are connected onto the sliding rail, a connecting shaft is connected between the first horizontal moving assembly and the second horizontal moving assembly, driving assemblies used for driving the connecting shaft to rotate are further arranged on the first horizontal moving assembly and the second horizontal moving assembly, lifting frames are connected onto the first horizontal moving assembly and the second horizontal moving assembly, lifting driving assemblies are connected onto the lifting frames, and lifting connecting rods used for fixing the material frame are connected onto the lifting driving assemblies.

Preferably, still including driving guide wheel mechanism, drive guide wheel mechanism and install on lift drive assembly, the hoist connecting rod is installed on driving guide wheel mechanism.

Preferably, the first horizontal moving assembly comprises a first frame, a first connecting plate used for fixing the lifting frame is connected to the first frame, first clamping grooves are formed in two ends of the first frame, first walking rollers are mounted in the first clamping grooves and connected with first roller shafts, first bearing seats are sleeved on the first roller shafts, one end of each connecting shaft is inserted into one of the first bearing seats, walking guide assemblies are connected to two ends of the first frame, and the walking guide assemblies are connected to the sliding rails in a sliding mode.

Preferably, the second horizontal moving assembly comprises a second frame, a second connecting plate used for fixing the lifting frame is connected to the second frame, second clamping grooves are formed in two ends of the second frame, second walking rollers are installed in the second clamping grooves, second roller shafts are connected to the second walking rollers, second bearing seats are sleeved on the second roller shafts, the other ends of the connecting shafts are inserted into the second bearing seats opposite to the first bearing seats, the driving assembly is sleeved on the second bearing seats connected with the connecting shafts, mounting plates are installed on the second frame, motors used for driving the driving assembly to move horizontally are installed on the mounting plates, walking guide assemblies are connected to two ends of the second frame, and the walking guide assemblies are connected to the sliding rails in a sliding mode.

Preferably, the driving assembly comprises a chain, the chain is connected with a chain wheel, one end of the chain is sleeved on the second bearing seat, and the other end of the chain is sleeved on the motor.

Preferably, the guide wheel driving mechanism comprises two guide rods, the two guide rods are respectively vertically installed on two sides of the lifting frame, guide wheel supports are sleeved on the two guide rods, guide wheel shafts are connected to the guide wheel supports, and guide wheels are connected to the guide wheel shafts.

Preferably, the lifting driving assembly comprises two groups of gears, the two groups of gears are respectively arranged on two sides of the lifting frame, toothed chains are tightly sleeved on the two groups of gears, a motor for driving the two groups of gears to rotate is further arranged on the lifting frame, and the guide wheel is connected to the toothed chains.

Preferably, the tank body comprises a heating pipe and a cover, the heating pipe is installed in the tank body, and the cover is installed on the tank body.

Preferably, an overflow pipe interface flange is connected to a position, close to the cover, on the outer wall of the tank body, a water outlet interface flange is connected to a position, far away from the overflow pipe interface flange, on the outer wall of the tank body, and a water filling hole is further formed in a position, close to the cover, on the tank body.

Preferably, a plurality of reinforcing ribs are mounted on the outer wall of the groove body.

Compared with the prior art, the utility model has the following beneficial effects: this phosphorization saponification automatic production line, through the removal and the hoisting accessory that set up, make the device realize the automation, need not the many-sided processing of participating in of workman to reduce intensity of labour.

Drawings

FIG. 1 is a schematic view of the overall structure of an automatic phosphating and saponification production line according to the utility model;

FIG. 2 is a schematic structural diagram of a tank body in an automatic phosphating and saponification production line of the utility model;

FIG. 3 is a schematic diagram of a hoisting structure in an automatic phosphating and saponification production line of the utility model;

FIG. 4 is an enlarged view of a driving guide wheel mechanism in an automatic phosphating and saponification production line of the utility model;

FIG. 5 is a top view of a driving guide wheel mechanism in an automatic phosphating and saponification production line of the utility model;

FIG. 6 is a schematic view of the structure of a horizontal moving component in an automatic phosphating and saponification production line.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

As shown in fig. 1-6, an automatic production line for phosphating and saponification comprises a material frame 1, at least seven groove bodies 2, an equipment frame 3 and a distribution box 5, wherein the groove bodies 2 are arranged on the equipment frame 3, the material frame 1 is arranged on the equipment frame 3, the distribution box 5 is arranged on the equipment frame 3, the equipment frame 3 is connected with a slide rail 4, the slide rail 4 is connected with a first horizontal moving assembly 401, a connecting shaft 402 is connected between the first horizontal moving assembly 401 and the second horizontal moving assembly 404, driving assemblies 403 for driving the connecting shaft 402 to rotate are further arranged on the first horizontal moving assembly 401 and the second horizontal moving assembly 404, lifting frames 405 are connected on the first horizontal moving assembly 401 and the second horizontal moving assembly 404, lifting driving assemblies 406 are connected on the lifting frames 405, and lifting appliance connecting rods 408 for fixing the material frame 1 are connected on the lifting driving assemblies 406; still including driving guide wheel mechanism 407, drive guide wheel mechanism 407 and install on lift drive assembly 406, hoist connecting rod 408 is installed on driving guide wheel mechanism 407.

In a specific embodiment, the first horizontal moving assembly 401 includes a first frame, a first connecting plate for fixing the lifting frame 405 is connected to the first frame, first slots are respectively formed at two ends of the first frame, a first traveling roller is respectively installed in the first slots, a first roller shaft is respectively connected to the first traveling rollers, a first bearing seat is respectively sleeved on the first roller shaft, one end of the connecting shaft 402 is inserted into one of the first bearing seats, a traveling guide assembly is respectively connected to two ends of the first frame, and the traveling guide assembly is slidably connected to the sliding rail 4; second horizontal migration subassembly 404 includes second frame 4043, be connected with the second connecting plate 4044 that is used for fixed lifting frame 405 to use on the second frame 4043, the second draw-in groove has all been seted up at the both ends of second frame 4043, all install second walking gyro wheel 4042 in the second draw-in groove, all be connected with second roller shaft 4041 on the second walking gyro wheel 4042, all cup jointed second bearing 4046 on the second roller shaft 4041, the other end of connecting axle 402 is pegged graft in the second bearing 4046 relative with first bearing, drive assembly 403 cup joints on the second bearing 4046 that is connected with connecting axle 402, install mounting panel 4045 on the second frame 4043, install the motor that is used for driving drive assembly 403 horizontal migration on the mounting panel 4045, the both ends of second frame 4043 all are connected with walking direction subassembly 4047, walking direction subassembly 4047 sliding connection is on slide rail 4.

In a specific embodiment, the driving assembly 403 comprises a chain, a sprocket is connected to the chain, one end of the chain is sleeved on the second bearing seat 4046, and the other end of the chain is sleeved on the motor; the guide wheel driving mechanism 407 comprises two guide rods 4073, the two guide rods are respectively vertically installed on two sides of the lifting frame 405, guide wheel brackets 4074 are respectively sleeved on the two guide rods 4073, guide wheel shafts 4072 are respectively connected to the guide wheel brackets 4074, and guide wheels 4071 are connected to the guide wheel shafts 4072; the lifting driving assembly 406 comprises two groups of gears, the two groups of gears are respectively arranged on two sides of the lifting frame 405, toothed chains are tightly sleeved on the two groups of gears, motors for driving the two groups of gears to rotate are further arranged on the lifting frame 405, and the guide wheel 4071 is connected to the toothed chains.

In a specific embodiment, the tank body 2 comprises a heating pipe 104 and a cover 106, the heating pipe 104 is installed in the tank body 2, and the cover 106 is installed on the tank body 2; an overflow pipe interface flange 102 is connected to the outer wall of the tank body 2 at a position close to the cover 106, a drain port interface flange 101 is connected to the outer wall of the tank body 2 at a position far away from the overflow pipe interface flange 102, and a water adding port hole 103 is further formed in the tank body 2 at a position close to the cover 106; the outer wall of the tank body 2 is provided with a plurality of reinforcing ribs.

The working principle and the using process of the utility model are as follows: when the phosphorization saponification automatic production line is used, a material frame is installed at the initial end of the production line, a first horizontal moving component 401 and a second horizontal moving component 404 are installed on a slide rail 4 respectively, the first horizontal moving component 401 and the second horizontal moving component 404 can horizontally move on the slide rail 4 through a walking guide component and a walking guide component 4047 on the first horizontal moving component 401 and the second horizontal moving component 404, a lifting frame 405 is installed on a first connecting plate and a second connecting plate 4044 between the first horizontal moving component 401 and the second horizontal moving component 404, a first walking roller and a second walking roller 4042 are installed at two ends of the first horizontal moving component 401 and the second horizontal moving component 404 respectively, the first walking roller and the second walking roller 4042 are connected with a first roller shaft and a second roller shaft 4041 respectively, and a first roller bearing seat and a second roller bearing seat are connected with the first roller shaft 4041 respectively, Second bearing block 4046 is connected with drive assembly 403 on the second bearing block 4046, then motor drive assembly 403 rotates, make first horizontal migration subassembly 401, second horizontal migration subassembly 404 all on slide rail 4 common horizontal migration, when needing to reciprocate, we only need to install material frame 1 on hoist connecting rod 408, and through the motor drive gear train on the lift drive assembly 406, make the gear train drive guide pulley 4071 on driving pulley mechanism 407 rotate, then guide pulley support 4074 can drive hoist connecting rod 408 vertical motion from top to bottom along guide arm 4073, make things convenient for material frame 1 to get into in the cell body 2.

Claims (10)

1. The automatic phosphorization and saponification production line is characterized in that: the device comprises a material frame (1), at least seven groove bodies (2), an equipment frame (3) and a distribution box (5), wherein the groove bodies (2) are arranged on the equipment frame (3), the material frame (1) is arranged on the equipment frame (3), the distribution box (5) is arranged on the equipment frame (3), a sliding rail (4) is connected onto the equipment frame (3), a first horizontal moving component (401) and a second horizontal moving component (404) are connected onto the sliding rail (4), a connecting shaft (402) is connected between the first horizontal moving component (401) and the second horizontal moving component (404), driving components (403) used for driving the connecting shaft (402) to rotate are further arranged on the first horizontal moving component (401) and the second horizontal moving component (404), and lifting frames (405) are connected onto the first horizontal moving component (401) and the second horizontal moving component (404), the lifting frame (405) is connected with a lifting driving assembly (406), and the lifting driving assembly (406) is connected with a lifting appliance connecting rod (408) for fixing the material frame (1).

2. The automatic phosphating and saponification production line according to claim 1, which is characterized in that: the lifting appliance is characterized by further comprising a driving guide wheel mechanism (407), the driving guide wheel mechanism (407) is installed on the lifting driving assembly (406), and the lifting appliance connecting rod (408) is installed on the driving guide wheel mechanism (407).

3. The automatic phosphating and saponification production line according to claim 2, characterized in that: first horizontal migration subassembly (401) includes first frame, is connected with the first connecting plate that is used for fixed lifting frame (405) to use on the first frame, and first draw-in groove has all been seted up at the both ends of first frame, all installs first walking gyro wheel in the first draw-in groove, all is connected with first gyro wheel axle on the first walking gyro wheel, has all cup jointed primary shaft bearing on the first gyro wheel axle, the one end of connecting axle (402) is pegged graft on one of them primary shaft bearing, and the both ends of first frame all are connected with walking guide assembly, and walking guide assembly sliding connection is on slide rail (4).

4. The automatic phosphating and saponification production line according to claim 1, which is characterized in that: the second horizontal moving component (404) comprises a second frame (4043), a second connecting plate (4044) used for fixing the lifting frame (405) is connected to the second frame (4043), second clamping grooves are formed in two ends of the second frame (4043), second walking rollers (4042) are installed in the second clamping grooves, second roller shafts (4041) are connected to the second walking rollers (4042), second bearing seats (4046) are sleeved on the second roller shafts (4041), the other end of the connecting shaft (402) is inserted into a second bearing seat (4046) opposite to the first bearing seat, the driving component (403) is sleeved on the second bearing seat (4046) connected with the connecting shaft (402), a mounting plate (4045) is installed on the second frame (4043), and a motor used for driving the driving component (403) to move horizontally is installed on the mounting plate (4045), the two ends of the second frame (4043) are connected with walking guide components (4047), and the walking guide components (4047) are connected to the sliding rail (4) in a sliding mode.

5. The automatic phosphating and saponification production line according to claim 4, characterized in that: the driving component (403) comprises a chain, a chain wheel is connected to the chain, one end of the chain is sleeved on the second bearing seat (4046), and the other end of the chain is sleeved on the motor.

6. The automatic phosphating and saponification production line according to claim 5, characterized in that: the guide wheel driving mechanism (407) comprises two guide rods (4073), the two guide rods are respectively vertically installed on two sides of the lifting frame (405), guide wheel supports (4074) are sleeved on the two guide rods (4073), guide wheel shafts (4072) are connected to the guide wheel supports (4074), and guide wheels (4071) are connected to the guide wheel shafts (4072).

7. The automatic phosphating and saponification production line according to claim 6, characterized in that: the lifting driving assembly (406) comprises two groups of gears, the two groups of gears are respectively rotatably installed on two sides of the lifting frame (405), toothed chains are tightly sleeved on the two groups of gears, motors used for driving the two groups of gears to rotate are further installed on the lifting frame (405), and the guide wheel (4071) is connected to the toothed chains.

8. The automatic phosphating and saponification production line according to any one of claims 1 to 6, characterized in that: the tank body (2) comprises a heating pipe (104) and a cover (106), the heating pipe (104) is installed in the tank body (2), and the cover (106) is installed on the tank body (2).

9. The automatic phosphating and saponification production line according to any one of claims 1 to 6, characterized in that: an overflow pipe interface flange (102) is connected to the position, close to the cover (106), on the outer wall of the tank body (2), a water outlet interface flange (101) is connected to the position, far away from the overflow pipe interface flange (102), on the outer wall of the tank body (2), and a water adding port hole (103) is further formed in the position, close to the cover (106), on the tank body (2).

10. The automatic phosphating and saponification production line according to any one of claims 1 to 6, characterized in that: the outer wall of the tank body (2) is provided with a plurality of reinforcing ribs.

Images