CN216236036U - an oxygen system - Google Patents
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- CN216236036U CN216236036U CN202122875262.0U CN202122875262U CN216236036U CN 216236036 U CN216236036 U CN 216236036U CN 202122875262 U CN202122875262 U CN 202122875262U CN 216236036 U CN216236036 U CN 216236036U
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- oxygen
- molecular sieve
- square frame
- controller
- compressor
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 239000001301 oxygen Substances 0.000 title claims abstract description 78
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 78
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000002808 molecular sieve Substances 0.000 claims abstract description 52
- 239000007789 gas Substances 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 13
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 4
- 210000005069 ears Anatomy 0.000 claims description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims 2
- 229910001882 dioxygen Inorganic materials 0.000 claims 2
- 230000000284 resting effect Effects 0.000 abstract 1
- 238000001179 sorption measurement Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000003795 desorption Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- Oxygen, Ozone, And Oxides In General (AREA)
- Separation Of Gases By Adsorption (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种系统,特别涉及一种制氧系统,属于制氧支撑技术领域。The utility model relates to a system, in particular to an oxygen production system, which belongs to the technical field of oxygen production support.
背景技术Background technique
目前主流制氧方式有膜分离制氧、分子筛制氧、高压氧气瓶等。传统高压氧气瓶制氧方式,主要缺点有:氧气储存量受气瓶容积限制,供氧时间有限,不能连续供氧;地面补给不便,且存在安全隐患;远离基地,额外增加保障维护成本。At present, the mainstream oxygen production methods include membrane separation oxygen production, molecular sieve oxygen production, and high-pressure oxygen cylinders. The main disadvantages of the traditional high-pressure oxygen cylinder oxygen production method are: the oxygen storage capacity is limited by the volume of the gas cylinder, the oxygen supply time is limited, and the oxygen supply cannot be continuously supplied; the ground supply is inconvenient, and there are potential safety hazards; far from the base, additional security and maintenance costs.
膜分离制氧和分子筛制氧方式均能够持续产生满足人体需求的氧气,供氧时间长。膜分离出来的氧气纯度只能从35%到50%连续可调,制出来的氧气浓度偏低。Both membrane separation oxygen production and molecular sieve oxygen production methods can continuously generate oxygen that meets the needs of the human body, and the oxygen supply time is long. The purity of oxygen separated by membrane can only be continuously adjusted from 35% to 50%, and the concentration of oxygen produced is low.
分子筛制氧装置是用分子筛作为吸附剂,采用下变压吸附原理分离空气制取高纯度的氧气。传统分子筛+两步循环制氧工艺的方案,由于其分子筛氮吸附容量、与氮、氧分离系数较低,产氧效率低,并且传统的两步循环制氧工艺没有反吹过程,解吸,不能保证分子筛再次吸附的性能。Molecular sieve oxygen generator uses molecular sieve as adsorbent and adopts the principle of down pressure swing adsorption to separate air to produce high-purity oxygen. The scheme of traditional molecular sieve + two-step cycle oxygen production process has low oxygen production efficiency due to its low molecular sieve nitrogen adsorption capacity, nitrogen and oxygen separation coefficient, and the traditional two-step cycle oxygen production process has no backflushing process, desorption, can not To ensure the performance of molecular sieve adsorption again.
实用新型内容Utility model content
本实用新型的目的在于提供一种制氧系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an oxygen making system to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种制氧系统,包括制氧机组、控制器和氧浓度传感器,所述制氧机组的表面安装有DC航插孔和AC航插孔,所述DC航插孔和AC航插孔分别与控制器的插口连接,所述控制器的氧气插口与氧浓度传感器连接,所述制氧机组由方形框架、压缩机、分子筛、混气筒和储气罐组成,所述方形框架内腔的底部分别与压缩机和分子筛固定连接,所述压缩机的输出端连接有过滤器,所述过滤器的一端连接有第一电磁阀,所述第一电磁阀的一端与分子筛连通,所述方形框架的一侧固定安装有百叶窗,所述方形框架一侧的边角处安装有氧气出气口,所述氧气出气口通过减压阀与储气罐连通,所述方形框架的边角处安装有第二电磁阀和背压阀。In order to achieve the above-mentioned purpose, the present utility model provides the following technical solutions: an oxygen-generating system, comprising an oxygen-generating unit, a controller and an oxygen concentration sensor, and the surface of the oxygen-generating unit is installed with a DC air jack and an AC air jack, The DC air jack and the AC air jack are respectively connected with the socket of the controller, the oxygen socket of the controller is connected with the oxygen concentration sensor, and the oxygen generating unit is composed of a square frame, a compressor, a molecular sieve, a gas mixing cylinder and a storage tank. The bottom of the inner cavity of the square frame is fixedly connected with the compressor and the molecular sieve respectively, the output end of the compressor is connected with a filter, and one end of the filter is connected with a first solenoid valve, and the first solenoid valve is connected with the first solenoid valve. One end of the electromagnetic valve is communicated with the molecular sieve, one side of the square frame is fixedly installed with a shutter, the corner of one side of the square frame is installed with an oxygen outlet, and the oxygen outlet communicates with the gas storage tank through a pressure reducing valve , a second solenoid valve and a back pressure valve are installed at the corners of the square frame.
作为本实用新型的一种优选技术方案,所述分子筛由A分子筛床和B分子筛床组成,所述A分子筛床和B分子筛床之间通过第二电磁阀和背压阀控制连接。As a preferred technical solution of the present invention, the molecular sieve is composed of A molecular sieve bed and B molecular sieve bed, and the A molecular sieve bed and the B molecular sieve bed are controlled and connected by a second solenoid valve and a back pressure valve.
作为本实用新型的一种优选技术方案,所述方形框架的顶端、正面、背面和一侧分别安装有顶封板、前封板、后封板和左封板。As a preferred technical solution of the present invention, a top sealing plate, a front sealing plate, a rear sealing plate and a left sealing plate are respectively installed on the top, front, back and one side of the square frame.
作为本实用新型的一种优选技术方案,所述分子筛的一端与储气罐连通,所述压缩机的顶端安装有散热器,所述散热器的顶端安装有散热风扇。As a preferred technical solution of the present invention, one end of the molecular sieve is communicated with the gas storage tank, a radiator is installed on the top of the compressor, and a cooling fan is installed on the top of the radiator.
作为本实用新型的一种优选技术方案,所述方形框架两侧的顶部分别安装有吊耳,所述方形框架两侧的底部分别安装有固定底座。As a preferred technical solution of the present invention, the tops of the two sides of the square frame are respectively installed with lifting ears, and the bottoms of the two sides of the square frame are respectively installed with fixed bases.
作为本实用新型的一种优选技术方案,所述控制器的控制面板处固定安装有急停按钮、开关按钮、故障报警按钮和浓度报警按钮。As a preferred technical solution of the present invention, an emergency stop button, a switch button, a fault alarm button and a concentration alarm button are fixedly installed at the control panel of the controller.
作为本实用新型的一种优选技术方案,所述氧浓度传感器为界限电流式氧化锆氧传感器。As a preferred technical solution of the present invention, the oxygen concentration sensor is a limit current type zirconia oxygen sensor.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型一种制氧系统,本实用新型优化分子筛材质与制氧工艺流程,在制氧量固定的条件下,可以减少空气消耗,能够有效节约制氧空间,大幅度提高产氧效率,降低制氧组件的体积与重量,保证装置的小型化要求,可以适应恶劣条件下的供氧需求等特点,广泛用于应用于高原条件下人员休息及恢复场所,同时具备故障告警和具有故障自检功能,可根据各传感器的信息采集故障信号,判断系统内各功能模块是否正常,并上传故障信号方便故障查询,便于维护。1. An oxygen production system of the present utility model, the present utility model optimizes the molecular sieve material and oxygen production process flow, under the condition that the oxygen production amount is fixed, air consumption can be reduced, the oxygen production space can be effectively saved, and the oxygen production efficiency can be greatly improved , reduce the volume and weight of oxygen-generating components, ensure the miniaturization requirements of the device, and can adapt to the oxygen supply demand under harsh conditions. It is widely used in places for personnel rest and recovery under high altitude conditions. The self-checking function can collect fault signals according to the information of each sensor, judge whether each functional module in the system is normal, and upload the fault signals to facilitate fault inquiry and maintenance.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型制氧机组结构示意图一;Fig. 2 is the structural representation one of the oxygen generator unit of the present utility model;
图3为本实用新型制氧机组结构示意图二;Fig. 3 is the second structural schematic diagram of the oxygen generating unit of the present invention;
图4为本实用新型制氧机组内部的结构示意图一;Fig. 4 is the structural representation one inside the oxygen generating unit of the present utility model;
图5为本实用新型制氧机组内部的结构示意图二。FIG. 5 is a second schematic view of the structure inside the oxygen generating unit of the present invention.
图中:1、制氧机组;2、控制器;3、氧浓度传感器;4、方形框架;5、前封板;6、百叶窗;7、氧气出气口;8、DC航插孔;9、AC航插孔;10、后封板;11、左封板;12、第二电磁阀;13、压缩机;14、散热器;15、储气罐;16、散热风扇;17、过滤器;18、分子筛;19、背压阀;20、第一电磁阀;21、减压阀;22、混气筒。In the picture: 1. Oxygen generator; 2. Controller; 3. Oxygen concentration sensor; 4. Square frame; 5. Front sealing plate; 6. Shutters; 7. Oxygen outlet; 8. DC air jack; 9. AC aviation jack; 10, rear sealing plate; 11, left sealing plate; 12, second solenoid valve; 13, compressor; 14, radiator; 15, air storage tank; 16, cooling fan; 17, filter; 18, molecular sieve; 19, back pressure valve; 20, first solenoid valve; 21, pressure reducing valve; 22, gas mixing cylinder.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型提供了一种制氧系统的技术方案:Please refer to Fig. 1-5, the utility model provides a technical scheme of an oxygen making system:
根据图1-5所示,包括制氧机组1、控制器2和氧浓度传感器3,制氧机组1的表面安装有DC航插孔8和AC航插孔9,DC航插孔8和AC航插孔9分别与控制器2的插口连接,控制器2的氧气插口与氧浓度传感器3连接,制氧机组1由方形框架4、压缩机13、分子筛18、混气筒22和储气罐15组成,方形框架4内腔的底部分别与压缩机13和分子筛18固定连接,压缩机13的输出端连接有过滤器17,过滤器17的一端连接有第一电磁阀20,第一电磁阀20的一端与分子筛18连通,方形框架4的一侧固定安装有百叶窗6,方形框架4一侧的边角处安装有氧气出气口7,氧气出气口7通过减压阀21与储气罐15连通,方形框架4的边角处安装有第二电磁阀12和背压阀19。As shown in Figure 1-5, it includes
根据图1和图2所示,分子筛18由A分子筛床和B分子筛床组成,A分子筛床和B分子筛床之间通过第二电磁阀12和背压阀19控制连接,方形框架4的顶端、正面、背面和一侧分别安装有顶封板、前封板5、后封板10和左封板11,分子筛18的一端与储气罐15连通,压缩机13的顶端安装有散热器14,散热器14的顶端安装有散热风扇16,方形框架4两侧的顶部分别安装有吊耳,方形框架4两侧的底部分别安装有固定底座,控制器2的控制面板处固定安装有急停按钮、开关按钮、故障报警按钮和浓度报警按钮,氧浓度传感器3为界限电流式氧化锆氧传感器。1 and 2, the
具体使用时,本实用新型一种制氧系统,压缩空气通过过滤器17的过滤后,经第一电磁阀20进入A分子筛床,A分子筛床压力升高,N2被A分子筛床吸收,未吸收的O2穿过A分子筛床进入储气罐15的内部,此过程称为A塔吸附,持续几十秒,A塔吸附结束,A分子筛床与B分子筛床通过第二电磁阀12和背压阀19连通,使AB两个分子筛床压力达到均衡,此过程称为A→B均压,持续2~3秒后,均压结束,之后压缩空气进入右分子筛床,B分子筛床压力升高,N2被B分子筛床吸收,未吸收的O2穿过B分子筛床进入储气罐15的内部,此过程称为B塔吸附,持续几十秒,B塔吸附结束,在A塔吸附时,通过反吹,B分子筛床中吸附的N2释放到大气当中,此过程称为B塔解吸,同理,在B塔吸附时,通过反吹,A分子筛床中吸附的N2,经进气阀的另一通道释放到大气当中,此过程称为A塔解吸,B塔吸附结束后,进入B→均压过程, 持续2~3秒后,再切换到A塔吸附,如此循环从而产生高纯度的氧气。When used specifically, the present invention is an oxygen making system. After the compressed air is filtered by the
在本实用新型的描述中,需要理解的是,指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated The device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型中,除非另有明确的规定和限定,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, for example, it may be a fixed connection, a detachable connection, or an integrated body; it may be a mechanical connection or an electrical connection; it may be a direct connection, or a It can be indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction relationship between the two elements, unless otherwise clearly defined, for those of ordinary skill in the art, the above terms can be understood according to specific situations in this document. The specific meaning in the utility model.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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