CN210764337U - A negative pressure adsorption high-purity nitrogen making device - Google Patents

A negative pressure adsorption high-purity nitrogen making device Download PDF

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CN210764337U
CN210764337U CN201921544363.6U CN201921544363U CN210764337U CN 210764337 U CN210764337 U CN 210764337U CN 201921544363 U CN201921544363 U CN 201921544363U CN 210764337 U CN210764337 U CN 210764337U
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nitrogen
oxygen
pressure
enriched
adsorption tower
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张天来
邓良键
张芸山
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Chengdu Tianlan Chemical Engineering Technology Co ltd
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Abstract

The utility model relates to a field of nitrogen making equipment discloses a high-purity nitrogen making device is adsorbed to negative pressure, including nitrogen gas house steward, voltage-sharing lower extreme house steward, oxygen boosting house steward, air house steward, voltage-sharing upper end house steward, nitrogen gas vacuum pump, nitrogen gas booster compressor, oxygen boosting vacuum pump and four adsorption towers. An adsorbent is arranged in the adsorption tower. Each adsorption tower is communicated with a nitrogen main pipe, a pressure-equalizing lower end main pipe, an oxygen-enriched main pipe, an air main pipe and a pressure-equalizing upper end main pipe through a control valve. The nitrogen vacuum pump and the nitrogen booster compressor are both connected in series to the nitrogen header pipe, and the oxygen-enriched vacuum pump is connected to the oxygen-enriched header pipe. After the air enters the adsorption tower, oxygen and other gases are adsorbed, and negative pressure is formed in the adsorption tower. Meanwhile, the nitrogen booster also enables negative pressure to be formed in the adsorption tower. These all make this device can absorb air by oneself, and need not send the air into the adsorption tower through auxiliary assembly, have simplified the structure, have reduced the energy consumption simultaneously. In addition, oxygen-enriched gas can be obtained and collected during desorption.

Description

一种负压吸附高纯制氮装置A negative pressure adsorption high-purity nitrogen making device

技术领域technical field

本实用新型涉及制氮设备的领域,具体而言,涉及一种负压吸附高纯制氮装置。The utility model relates to the field of nitrogen producing equipment, in particular to a negative pressure adsorption high-purity nitrogen producing device.

背景技术Background technique

变压吸附制氮是以空气为原材料,利用一种高效能、高选择的固体吸附剂对氮和氧的选择性吸附的性能把空气中的氮和氧分离出来。碳分子筛对氮和氧的分离作用主要是基于这两种气体在碳分子筛表面的扩散速率不同,氧气扩散较快,较多进入分子筛固相。这样气相中就可以得到氮的富集成分。一段时间后,分子筛对氧的吸附达到平衡,根据碳分子筛在不同压力下对吸附气体的吸附量不同的特性,降低压力使碳分子筛解除对氧的吸附,这一过程称为再生。变压吸附法通常使用两塔并联,交替进行加压吸附和解压再生,从而获得连续的氮气流。Pressure swing adsorption nitrogen production uses air as raw material, and uses a high-efficiency, high-selectivity solid adsorbent to selectively adsorb nitrogen and oxygen to separate nitrogen and oxygen in the air. The separation effect of carbon molecular sieve on nitrogen and oxygen is mainly based on the different diffusion rates of these two gases on the surface of carbon molecular sieve, oxygen diffuses faster, and more enters the solid phase of molecular sieve. In this way, a nitrogen-enriched component can be obtained in the gas phase. After a period of time, the adsorption of oxygen by molecular sieve reaches equilibrium. According to the different characteristics of carbon molecular sieve on the adsorption amount of adsorbed gas under different pressures, reducing the pressure makes carbon molecular sieve desorb oxygen. This process is called regeneration. The pressure swing adsorption method usually uses two towers in parallel, alternating pressurized adsorption and decompression regeneration, so as to obtain a continuous nitrogen flow.

变压吸附制氮机(简称PSA制氮机)是按变压吸附技术设计、制造的氮气发生设备,主要由空压机、吸附塔、程控阀、压紧装置组成。压缩机出口压力为0.65-0.8MPaG,通常使用两吸附塔并联,由全自动控制系统按特定可编程序严格控制时序,交替进行加压吸附和解压再生,完成氮氧分离,获得所需高纯度的氮气。Pressure swing adsorption nitrogen generator (referred to as PSA nitrogen generator) is a nitrogen generator designed and manufactured according to pressure swing adsorption technology. It is mainly composed of air compressor, adsorption tower, program-controlled valve and compression device. The outlet pressure of the compressor is 0.65-0.8MPaG, usually two adsorption towers are connected in parallel, and the sequence is strictly controlled by the automatic control system according to a specific programmable program, and the pressure adsorption and decompression regeneration are alternately carried out to complete the separation of nitrogen and oxygen to obtain the required high purity. of nitrogen.

现有技术的变压吸附制氮机只能制得氮气,功能单一;同时,结构复杂能耗高,生产的氮气纯度较低。The pressure swing adsorption nitrogen generator in the prior art can only produce nitrogen, and has a single function; at the same time, the structure is complex and the energy consumption is high, and the purity of the nitrogen produced is low.

实用新型内容Utility model content

本实用新型的目的在于提供一种负压吸附高纯制氮装置,其能够生产高纯度的氮气和富氧气,同时结构简单能耗低。The purpose of the utility model is to provide a negative pressure adsorption high-purity nitrogen making device, which can produce high-purity nitrogen and oxygen-rich, and at the same time has a simple structure and low energy consumption.

本实用新型的实施例是这样实现的:The embodiment of the present utility model is realized in this way:

一种负压吸附高纯制氮装置,其特征是:包括氮气总管、均压下端总管、富氧总管、空气总管、均压上端总管、氮气真空泵、氮气增压机、富氧真空泵和四个吸附塔;所述吸附塔内设置有吸附剂;A negative pressure adsorption high-purity nitrogen making device is characterized in that: it comprises a nitrogen main pipe, an equal pressure lower end main pipe, an oxygen-enriched main pipe, an air main pipe, an equal pressure upper end main pipe, a nitrogen vacuum pump, a nitrogen booster, an oxygen-enriched vacuum pump and four an adsorption tower; an adsorbent is arranged in the adsorption tower;

每个所述吸附塔底端均通过进气管连通所述空气总管,每个所述吸附塔顶端均通过出气管连通所述氮气总管;每个所述进气管均设置有空气控制阀,每个所述出气管均设置有氮气控制阀;The bottom end of each adsorption tower is connected to the air main pipe through an air inlet pipe, and the top end of each adsorption tower is connected to the nitrogen main pipe through an air outlet pipe; each air inlet pipe is provided with an air control valve, each The gas outlet pipes are all provided with nitrogen control valves;

每个所述出气管于对应的吸附塔和氮气控制阀之间连通有均压上端支管;所述均压上端支管均连通所述均压上端总管,每个所述均压上端支管均设置有均压上端控制阀;所述均压上端总管连通所述氮气总管;所述均压上端总管靠近所述氮气总管的一端设置有终升总控阀;Each of the gas outlet pipes is connected with a pressure equalizing upper branch pipe between the corresponding adsorption tower and the nitrogen control valve; the pressure equalizing upper branch pipes are all connected to the pressure equalizing upper main pipe, and each of the pressure equalizing upper branch pipes is provided with a pressure equalizing upper end control valve; the pressure equalizing upper end main pipe is connected to the nitrogen main pipe; the end of the pressure equalizing upper main pipe close to the nitrogen main pipe is provided with a final rise master control valve;

每个所述进气管于对应的吸附塔和空气控制阀之间连通有富氧支管和均压下端支管;所述富氧支管均连通所述富氧总管,每个所述富氧支管均设置有富氧控制阀;所述均压下端支管均连通所述均压下端总管,每个所述均压下端支管均设置有均压下端控制阀;Each of the intake pipes is connected with an oxygen-enriched branch pipe and a pressure equalizing lower-end branch pipe between the corresponding adsorption tower and the air control valve; the oxygen-enriched branch pipes are all connected with the oxygen-enriched main pipe, and each of the oxygen-enriched branch pipes is provided with an oxygen-enriched control valve; the pressure-equalizing lower-end branch pipes are all connected to the pressure-equalizing lower-end main pipe, and each of the pressure-equalizing lower-end branch pipes is provided with a pressure-equalizing lower-end control valve;

所述氮气真空泵和氮气增压机均串联于所述氮气总管,以使四个所述吸附塔生产的氮气均能够通过氮气真空泵和氮气增压机排出;The nitrogen vacuum pump and the nitrogen booster are connected in series with the nitrogen main pipe, so that the nitrogen produced by the four adsorption towers can be discharged through the nitrogen vacuum pump and the nitrogen booster;

所述富氧真空泵连接于所述富氧总管,以使四个所述吸附塔解吸的富氧气均能够通过富氧真空泵排出。The oxygen-enriched vacuum pump is connected to the oxygen-enriched main pipe, so that the oxygen-enriched oxygen desorbed by the four adsorption towers can be discharged through the oxygen-enriched vacuum pump.

进一步地,所述氮气总管还设置有氮气缓冲罐,以使四个所述吸附塔生产的氮气均能够通过氮气缓冲罐后再经氮气真空泵和氮气增压机排出;所述富氧总管还设置有富氧缓冲罐,以使四个所述吸附塔解吸的富氧气均能够通过富氧缓冲罐后再经富氧真空泵排出。Further, the nitrogen main pipe is also provided with a nitrogen buffer tank, so that the nitrogen produced by the four adsorption towers can pass through the nitrogen buffer tank and then be discharged through a nitrogen vacuum pump and a nitrogen booster; the oxygen-enriched main pipe is also provided with There is an oxygen-enriched buffer tank, so that the oxygen-enriched oxygen desorbed by the four adsorption towers can pass through the oxygen-enriched buffer tank and then be discharged through the oxygen-enriched vacuum pump.

进一步地,所述空气总管的进气端设置有滤网。Further, the air intake end of the air main pipe is provided with a filter screen.

进一步地,所述吸附塔底层装有氧化铝或硅胶或3A分子筛;所述吸附塔上层装有碳分子筛。Further, the bottom layer of the adsorption tower is equipped with alumina or silica gel or 3A molecular sieve; the upper layer of the adsorption tower is equipped with carbon molecular sieve.

进一步地,所述富氧控制阀、氮气控制阀、均压下端控制阀、均压上端控制阀、终升总控阀和空气控制阀均通过PLC或DCS控制。Further, the oxygen enrichment control valve, nitrogen control valve, pressure equalization lower end control valve, pressure equalization upper end control valve, final lift master control valve and air control valve are all controlled by PLC or DCS.

进一步地,所述均压下端总管的数量为1个;每个所述吸附塔均连通于所述均压下端总管。Further, the number of the pressure-equalizing lower-end manifold is one; each of the adsorption towers is connected to the equal-pressure lower-end manifold.

进一步地,还包括备用吸附塔;所述备用吸附塔与四个所述吸附塔并联。Further, a standby adsorption tower is also included; the standby adsorption tower is connected in parallel with the four adsorption towers.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

空气进入吸附塔后,氧气等气体均被制氮吸附剂吸附,只有氮气通过吸附塔。由于空气中氧气占有21%,大量的气体被制氮吸附剂吸附,这就使得吸附塔内形成较大的负压,使得空气在负压作用下被吸进吸附塔。同时,氮气真空泵将氮气压缩并排出也会使得吸附塔内形成负压。这些都使得本实用新型的负压吸附制氮的变压吸附装置可自行吸取空气,而不需通过鼓风机等辅助设备将空气送入吸附塔,简化了结构,同时降低了能耗。After the air enters the adsorption tower, oxygen and other gases are adsorbed by the nitrogen-making adsorbent, and only nitrogen passes through the adsorption tower. Since oxygen in the air occupies 21%, a large amount of gas is adsorbed by the nitrogen-producing adsorbent, which causes a large negative pressure in the adsorption tower, so that the air is sucked into the adsorption tower under the action of negative pressure. At the same time, the nitrogen vacuum pump compresses and discharges the nitrogen, which will also form a negative pressure in the adsorption tower. All of these make the pressure swing adsorption device for nitrogen production by negative pressure adsorption of the present invention to absorb air by itself, without sending air into the adsorption tower through auxiliary equipment such as a blower, which simplifies the structure and reduces energy consumption.

本实用新型的负压吸附高纯制氮装置吸附时,吸附塔内为负压,这就有助于制氮吸附剂吸附非产品气体,使得吸附效果更好,进而使得制得的氮气的纯度更高。The negative pressure adsorption high-purity nitrogen making device of the utility model has a negative pressure in the adsorption tower, which helps the nitrogen making adsorbent to adsorb non-product gases, so that the adsorption effect is better, and the purity of the nitrogen produced is improved. higher.

另外本实用新型的负压吸附高纯制氮装置解吸时能够得到并收集富氧气体,使得一次可生产两种产品。In addition, the negative pressure adsorption high-purity nitrogen making device of the utility model can obtain and collect oxygen-enriched gas during desorption, so that two products can be produced at one time.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.

图1为本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;

图2为本实用新型设置备用吸附塔的示意图。Figure 2 is a schematic diagram of the utility model setting up a standby adsorption tower.

图标:1-空气总管,11-进气管,111-空气控制阀,12-滤网,2-氮气总管,21-出气管,211-氮气控制阀,22-氮气缓冲罐,3-富氧总管,31-富氧支管,311-富氧控制阀,32-富氧缓冲罐,4-均压下端总管,41-均压下端支管,411-均压下端控制阀,5-均压上端总管,51-均压上端支管,511-均压上端控制阀,52-终升总控阀,6-氮气真空泵,7-氮气增压机,8-富氧真空泵,9-吸附塔,91-备用吸附塔。Icons: 1- Air main pipe, 11- Intake pipe, 111- Air control valve, 12- Filter screen, 2- Nitrogen main pipe, 21- Air outlet pipe, 211- Nitrogen control valve, 22- Nitrogen buffer tank, 3- Oxygen rich main pipe , 31-Oxygen-enriched branch pipe, 311-Oxygen-enriched control valve, 32-Oxygen-enriched buffer tank, 4-Equal pressure lower end header, 41-Equal pressure lower end branch pipe, 411-Equal pressure lower end control valve, 5-Equal pressure upper end header, 51- Pressure equalizing upper branch pipe, 511- Pressure equalizing upper control valve, 52- Final liter master control valve, 6- Nitrogen vacuum pump, 7- Nitrogen booster, 8- Oxygen-enriched vacuum pump, 9- Adsorption tower, 91- Standby adsorption tower.

具体实施方式Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection , or detachable connection, or integral connection; direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

实施例:Example:

请参照图1,本实施例提供一种负压吸附高纯制氮装置,包括氮气总管2、均压下端总管4、富氧总管3、空气总管1、均压上端总管5、氮气真空泵6、氮气增压机7、富氧真空泵8和四个吸附塔9。吸附塔9内底部设置有干燥剂,可以是硅胶或氧化铝或3A分子筛,用于吸附水分和二氧化碳;吸附塔9内上部设置有碳分子筛,用于吸附氧气。Referring to FIG. 1, the present embodiment provides a negative pressure adsorption high-purity nitrogen making device, including a nitrogen manifold 2, a pressure equalizing lower manifold 4, an oxygen-enriching manifold 3, an air manifold 1, an equalizing upper manifold 5, a nitrogen vacuum pump 6, Nitrogen booster 7, oxygen-enriched vacuum pump 8 and four adsorption towers 9. The bottom of the adsorption tower 9 is provided with a desiccant, which can be silica gel or alumina or 3A molecular sieve, for adsorbing moisture and carbon dioxide; the upper part of the adsorption tower 9 is provided with a carbon molecular sieve for adsorbing oxygen.

每个吸附塔9底端均通过进气管11连通空气总管1,每个吸附塔9顶端均通过出气管21连通氮气总管2。每个进气管11均设置有用于控制空气进入吸附塔9的空气控制阀111,每个出气管21均设置有用于控制氮气排出吸附塔9的氮气控制阀211。The bottom end of each adsorption tower 9 is connected to the air main pipe 1 through the air inlet pipe 11 , and the top end of each adsorption tower 9 is connected to the nitrogen main pipe 2 through the air outlet pipe 21 . Each air inlet pipe 11 is provided with an air control valve 111 for controlling the entry of air into the adsorption tower 9 , and each air outlet pipe 21 is provided with a nitrogen control valve 211 for controlling nitrogen gas discharge from the adsorption tower 9 .

每个出气管21于对应的吸附塔9和氮气控制阀211之间连通有均压上端支管51。均压上端支管51均连通均压上端总管5,每个均压上端支管51均设置有用于均压的均压上端控制阀511。均压上端总管5连通氮气总管2。均压上端总管5靠近氮气总管2的一端设置有终升总控阀52。Each gas outlet pipe 21 is connected with a pressure equalizing upper branch pipe 51 between the corresponding adsorption tower 9 and the nitrogen control valve 211 . The pressure equalizing upper branch pipes 51 are all connected to the pressure equalizing upper main pipe 5 , and each pressure equalizing upper branch pipe 51 is provided with a pressure equalizing upper control valve 511 for pressure equalization. The pressure equalizing upper end header 5 is connected to the nitrogen header 2 . A final lift master control valve 52 is provided at one end of the pressure equalizing upper end manifold 5 close to the nitrogen manifold 2 .

每个进气管11于对应的吸附塔9和空气控制阀111之间连通有富氧支管31和均压下端支管41。富氧支管31均连通富氧总管3,每个富氧支管31均设置有用于控制富氧气排出吸附塔9的富氧控制阀311。均压下端支管41均连通均压下端总管4,每个均压下端支管41均设置有均压下端控制阀411。连通于同一均压下端总管4和同一均压上端总管5的两个吸附塔9的均压下端控制阀411和均压上端控制阀511均打开时,两个吸附塔9内的气压逐渐通过均压下端总管4和均压上端总管5调节至相同。Each intake pipe 11 is connected with an oxygen-enriching branch pipe 31 and a pressure equalizing lower-end branch pipe 41 between the corresponding adsorption tower 9 and the air control valve 111 . The oxygen-enriched branch pipes 31 are all connected to the oxygen-enriched main pipe 3 , and each oxygen-enriched branch pipe 31 is provided with an oxygen-enriched control valve 311 for controlling the discharge of oxygen-enriched gas from the adsorption tower 9 . The pressure-equalizing lower-end branch pipes 41 are all connected to the pressure-equalizing lower-end main pipe 4, and each pressure-equalizing lower-end branch pipe 41 is provided with a pressure-equalizing lower-end control valve 411 . When the pressure-equalizing lower-end control valve 411 and the pressure-equalizing upper-end control valve 511 of the two adsorption towers 9 connected to the same pressure-equalizing lower-end main pipe 4 and the same pressure-equalizing upper-end main pipe 5 are both opened, the air pressure in the two adsorption towers 9 gradually passes through the equalization pressure. The lower end header 4 and the pressure equalizing upper header 5 are adjusted to be the same.

氮气真空泵6和氮气增压机7均串联于氮气总管2,以使四个吸附塔9生产的氮气均能够通过氮气真空泵6和氮气增压机7排出。氮气总管2还设置有氮气缓冲罐22,以使四个吸附塔9生产的氮气均能够通过氮气缓冲罐22后再经氮气真空泵6和氮气增压机7排出。The nitrogen vacuum pump 6 and the nitrogen booster 7 are connected in series with the nitrogen main pipe 2 , so that the nitrogen produced by the four adsorption towers 9 can be discharged through the nitrogen vacuum pump 6 and the nitrogen booster 7 . The nitrogen main pipe 2 is also provided with a nitrogen buffer tank 22 , so that the nitrogen produced by the four adsorption towers 9 can pass through the nitrogen buffer tank 22 and then be discharged through the nitrogen vacuum pump 6 and the nitrogen booster 7 .

富氧真空泵8连接于富氧总管3,以使四个吸附塔9解吸的富氧气均能够通过富氧真空泵8排出。富氧总管3还设置有富氧缓冲罐32,以使四个吸附塔9解吸的富氧气均能够通过富氧缓冲罐32后再经富氧真空泵8排出。The oxygen-enriched vacuum pump 8 is connected to the oxygen-enriched main pipe 3 , so that the oxygen-enriched oxygen desorbed by the four adsorption towers 9 can be discharged through the oxygen-enriched vacuum pump 8 . The oxygen-enriched main pipe 3 is also provided with an oxygen-enriched buffer tank 32 , so that the oxygen-enriched oxygen desorbed by the four adsorption towers 9 can pass through the oxygen-enriched buffer tank 32 and then be discharged through the oxygen-enriched vacuum pump 8 .

本实用新型的负压吸附高纯制氮装置的四个吸附塔9分别为吸附塔A、吸附塔B、吸附塔C和吸附塔D。本实施例中,以吸附塔A和吸附塔B为例描述整个制氮工艺步序过程及两个吸附塔9相互配合的情况。吸附塔C和吸附塔D的工艺过程与相互配合的情况相同于吸附塔A和吸附塔B的工艺过程与相互配合的情况。本实用新型的时序控制简图如表1所示。表1中的A代表吸附,ED代表均压降,W代表等待,VC代表抽真空,ER代表均压升,FR代表终压升。The four adsorption towers 9 of the negative pressure adsorption high-purity nitrogen making device of the present invention are respectively adsorption tower A, adsorption tower B, adsorption tower C and adsorption tower D. In this embodiment, the entire nitrogen production process sequence process and the mutual cooperation of the two adsorption towers 9 are described by taking the adsorption tower A and the adsorption tower B as examples. The technical process and mutual cooperation of adsorption tower C and adsorption tower D are the same as the technical process and mutual cooperation of adsorption tower A and adsorption tower B. The time sequence control diagram of the present utility model is shown in Table 1. In Table 1, A stands for adsorption, ED stands for equal pressure drop, W stands for waiting, VC stands for vacuum, ER stands for equal pressure rise, and FR stands for final pressure rise.

表1Table 1

Figure BDA0002204962650000061
Figure BDA0002204962650000061

Figure BDA0002204962650000071
Figure BDA0002204962650000071

步序1至4,吸附塔A吸附,吸附塔B解吸:控制原料气(空气)从空气总管1和进气管11进入吸附塔A吸附,制得的氮气经出气管21和氮气总管2进入氮气缓冲罐22;在氮气真空泵6的作用下,氮气缓冲罐22内的氮气被送至氮气增压机7压缩至设定压力后至用户。吸附塔9A吸附饱和后即停止吸附。吸附塔A吸附的过程中,吸附塔B解吸。这个过程中,富氧真空泵8对吸附塔B进行抽真空,使得吸附塔B解吸。吸附塔B解吸得到的富氧气从吸附塔9底部抽出,经富氧真空泵8升压至微正压后至用户。Steps 1 to 4, adsorption tower A adsorption, adsorption tower B desorption: control the raw gas (air) from the air main pipe 1 and the intake pipe 11 to enter the adsorption tower A for adsorption, and the obtained nitrogen enters the nitrogen gas through the gas outlet pipe 21 and the nitrogen main pipe 2 Buffer tank 22; under the action of the nitrogen vacuum pump 6, the nitrogen in the nitrogen buffer tank 22 is sent to the nitrogen booster 7 to be compressed to the set pressure and then delivered to the user. After the adsorption tower 9A is saturated, the adsorption is stopped. During the adsorption process of adsorption tower A, adsorption tower B desorbs. During this process, the oxygen-enriched vacuum pump 8 evacuates the adsorption tower B, so that the adsorption tower B is desorbed. The oxygen-rich oxygen obtained by desorption of adsorption tower B is drawn out from the bottom of adsorption tower 9, and is boosted to a slightly positive pressure by oxygen-rich vacuum pump 8 and sent to the user.

步序5和6,吸附塔A均压降,吸附塔B均压升:此时,吸附塔A的均压下端控制阀411、均压上端控制阀511和吸附塔B的均压下端控制阀411、均压上端控制阀511均打开。吸附塔A和吸附塔B通过均压下端总管4和均压上端总管5连通,使得吸附塔A内的气压逐渐降低而吸附塔B内的气压逐渐升高,最终使得两者的气压基本相同。Steps 5 and 6, the pressure drop of the adsorption tower A, and the pressure rise of the adsorption tower B: at this time, the pressure equalization lower end control valve 411 of the adsorption tower A, the pressure equalization upper end control valve 511 and the pressure equalization lower end control valve of the adsorption tower B 411. Both the pressure equalizing upper end control valves 511 are opened. The adsorption tower A and the adsorption tower B are connected through the pressure-equalizing lower-end header 4 and the pressure-equalizing upper-end header 5, so that the air pressure in the adsorption tower A gradually decreases and the air pressure in the adsorption tower B gradually increases, so that the two air pressures are basically the same.

步序7和8,吸附塔A等待,吸附塔B终压升。此过程中,吸附塔B的均压上端控制阀511和均压上端总管5的终升总控阀52均打开。由于吸附塔B内的气压仍然较低,其他吸附塔9生产的氮气被吸入吸附塔B,使得吸附塔B内的气压继续升高。In steps 7 and 8, the adsorption tower A waits, and the final pressure of the adsorption tower B rises. During this process, both the pressure equalizing upper end control valve 511 of the adsorption tower B and the final lift master control valve 52 of the pressure equalizing upper end header 5 are both opened. Since the air pressure in the adsorption tower B is still low, the nitrogen produced by the other adsorption towers 9 is sucked into the adsorption tower B, so that the air pressure in the adsorption tower B continues to rise.

步序9至12,吸附塔A抽真空,吸附塔B吸附。由于吸附塔A开始被抽真空,随着吸附塔A内的气压逐渐降低,吸附塔A内的吸附剂逐渐解吸。吸附塔A内解吸出的富氧气体从吸附塔9底部抽出,经富氧真空泵8升压至微正压后至用户。同时,这个过程中,控制原料气(空气)从空气总管1和进气管11进入吸附塔B吸附,制得的氮气经出气管21和氮气总管2进入氮气缓冲罐22;在氮气真空泵6的作用下,氮气缓冲罐22内的氮气被送至氮气增压机7压缩至设定压力后至用户。吸附塔A吸附饱和后即停止吸附。Steps 9 to 12, the adsorption tower A is evacuated, and the adsorption tower B is adsorbed. Since the adsorption tower A begins to be evacuated, the adsorbent in the adsorption tower A is gradually desorbed as the air pressure in the adsorption tower A gradually decreases. The oxygen-enriched gas desorbed from the adsorption tower A is drawn out from the bottom of the adsorption tower 9, and is boosted to a slightly positive pressure by the oxygen-enriched vacuum pump 8 before being delivered to the user. At the same time, in this process, the control feed gas (air) enters the adsorption tower B from the air main pipe 1 and the air inlet pipe 11 for adsorption, and the obtained nitrogen enters the nitrogen buffer tank 22 through the gas outlet pipe 21 and the nitrogen main pipe 2; in the role of the nitrogen vacuum pump 6 Next, the nitrogen in the nitrogen buffer tank 22 is sent to the nitrogen booster 7 to be compressed to the set pressure and then delivered to the user. After the adsorption tower A is saturated, the adsorption is stopped.

步序13和14,吸附塔A均压升,吸附塔B均压降。吸附塔A的均压下端控制阀411、均压上端控制阀511和吸附塔B的均压下端控制阀411、均压上端控制阀511均打开。吸附塔A和吸附塔B通过均压下端总管4和均压上端总管5连通,使得吸附塔A内的气压逐渐升高而吸附塔B内的气压逐渐降低,最终使得两者的气压基本相同。In steps 13 and 14, the pressure rise of adsorption tower A is equalized, and the pressure drop of adsorption tower B is equalized. The pressure equalization lower end control valve 411 and the pressure equalization upper end control valve 511 of the adsorption tower A and the pressure equalization lower end control valve 411 and the pressure equalization upper end control valve 511 of the adsorption tower B are all opened. The adsorption tower A and the adsorption tower B are connected through the pressure-equalizing lower end header 4 and the pressure-equalizing upper end header 5, so that the air pressure in the adsorption tower A gradually increases and the air pressure in the adsorption tower B gradually decreases, so that the air pressures of the two are basically the same.

步序15和16,吸附塔A终压升,吸附塔B等待。此过程中,吸附塔A的均压上端控制阀511和均压上端总管5的终升总控阀52均打开。由于吸附塔A内的气压仍然较低,其他吸附塔9生产的氮气被吸入吸附塔A,使得吸附塔A内的气压继续升高。In steps 15 and 16, the final pressure of adsorption tower A rises, and adsorption tower B waits. During this process, both the pressure equalization upper end control valve 511 of the adsorption tower A and the final lift master control valve 52 of the pressure equalization upper end header 5 are both opened. Since the air pressure in the adsorption tower A is still low, the nitrogen produced by the other adsorption towers 9 is sucked into the adsorption tower A, so that the air pressure in the adsorption tower A continues to rise.

本实用新型中,吸附塔9均压升或均压降的过程中,均压上端总管5用于均压;吸附塔9终压升的过程中,均压上端总管5的终升总控阀52打开,均压上端总管5用于终压升。In the present invention, in the process of equalizing pressure rise or equalizing pressure drop of the adsorption tower 9, the pressure equalizing upper header pipe 5 is used for pressure equalization; in the process of the final pressure rise of the adsorption tower 9, the final rise master control valve of the pressure equalizing upper header pipe 5 is used for pressure equalization. 52 is opened, and the pressure equalizing upper end header 5 is used for final pressure rise.

吸附塔9底部装有硅胶或氧化铝或3A分子筛干燥剂,将水分二氧化碳吸附,主吸附剂为碳分子筛。由于氧气氮气这两种气体在碳分子筛表面的扩散速率不同,大量的氧气在通过吸附剂床层时被碳分子筛吸附,氮气被吸附的量相对较少,逐渐提浓的氮气达标后汇集后流向吸附塔9出口。The bottom of the adsorption tower 9 is equipped with silica gel or alumina or 3A molecular sieve desiccant to adsorb water and carbon dioxide, and the main adsorbent is carbon molecular sieve. Due to the different diffusion rates of oxygen and nitrogen on the surface of carbon molecular sieve, a large amount of oxygen is adsorbed by carbon molecular sieve when passing through the adsorbent bed, and the amount of nitrogen adsorbed is relatively small. The outlet of adsorption tower 9.

空气进入吸附塔9后,氧气等气体均被制氮吸附剂吸附,只有氮气通过吸附塔9。由于空气中氧气占有21%,氧气被制氮吸附剂吸附,这就使得吸附塔9内形成较大的负压,使得空气在负压作用下被吸进吸附塔9。同时,氮气真空泵6抽取至氮气增压机7将氮气压缩并排除也会使得吸附塔9内形成负压。这些都使得本实用新型的负压吸附制氮的变压吸附装置可自行吸取空气,而不需通过鼓风机等辅助设备将空气送入吸附塔9,简化了结构,同时降低了能耗。After the air enters the adsorption tower 9 , oxygen and other gases are adsorbed by the nitrogen making adsorbent, and only nitrogen passes through the adsorption tower 9 . Since oxygen in the air occupies 21%, the oxygen is adsorbed by the nitrogen-producing adsorbent, which causes a large negative pressure to be formed in the adsorption tower 9, so that the air is sucked into the adsorption tower 9 under the action of negative pressure. At the same time, the nitrogen vacuum pump 6 draws the nitrogen gas to the nitrogen booster 7 to compress and remove nitrogen, which will also cause a negative pressure in the adsorption tower 9 to be formed. All of these make the pressure swing adsorption device for nitrogen production by negative pressure adsorption of the present invention can absorb air by itself, without sending air into the adsorption tower 9 through auxiliary equipment such as a blower, which simplifies the structure and reduces energy consumption at the same time.

本实用新型的负压吸附高纯制氮装置吸附时,吸附塔9内为负压,这就有助于制氮吸附剂吸附非产品气体,使得吸附效果更好,进而使得制得的氮气的纯度更高。全程始终有一个塔在吸附,一个塔在抽真空,增大了系统的稳定性。When the high-purity nitrogen-producing device of the present invention is adsorbed by negative pressure adsorption, there is a negative pressure in the adsorption tower 9, which helps the nitrogen-producing adsorbent to absorb non-product gases, so that the adsorption effect is better, and the nitrogen produced is more efficient. higher purity. There is always one tower in adsorption and one tower in vacuum throughout the whole process, which increases the stability of the system.

另外本实用新型的负压吸附高纯制氮装置解吸时能够得到并收集富氧气体,使得一次可生产两种产品。In addition, the negative pressure adsorption high-purity nitrogen making device of the utility model can obtain and collect oxygen-enriched gas during desorption, so that two products can be produced at one time.

本实施例中,空气总管1的进气端设置有滤网12。能够过滤空气中的颗粒物,避免其进入吸附塔9。In this embodiment, a filter screen 12 is provided at the intake end of the air main pipe 1 . It can filter the particulate matter in the air and prevent it from entering the adsorption tower 9.

本实施例中,富氧控制阀311、氮气控制阀211、均压下端控制阀411、均压上端控制阀511、终升总控阀52和空气控制阀111均通过PLC或DCS系统控制。使得本装置的控制更加智能化,大大的提高了生产的效率。In this embodiment, the oxygen-enriched control valve 311 , the nitrogen control valve 211 , the pressure equalization lower control valve 411 , the pressure equalization upper control valve 511 , the final lift master control valve 52 and the air control valve 111 are all controlled by PLC or DCS system. The control of the device is made more intelligent, and the production efficiency is greatly improved.

本实施例中,均压下端总管4的数量为1个。每个吸附塔9均连通于均压下端总管4。打开其中任意两个吸附塔9的均压下端控制阀411和均压上端控制阀511均可使得两个吸附塔9连通,均可通过均压下端总管4和均压上端总管5平衡两者的压强。In this embodiment, the number of the pressure equalizing lower end header pipes 4 is one. Each adsorption tower 9 is communicated with the pressure equalizing lower end header 4 . Opening the pressure-equalizing lower-end control valve 411 and the pressure-equalizing upper-end control valve 511 of any two of the adsorption towers 9 can make the two adsorption towers 9 communicate with each other, and both can be balanced through the pressure-equalizing lower-end header 4 and the pressure-equalizing upper-end header 5. pressure.

本实施例中,还包括备用吸附塔9。备用吸附塔9与四个吸附塔9并联。此处的并联指的是:备用吸附塔9设置有与吸附塔9完全相同的富氧支管31、均压下端支管41、均压上端支管51和出气管21;出气管21连接于氮气总管2并设置有氮气控制阀211;富氧支管31连接于富氧总管3并设置有富氧控制阀311;均压下端支管41连接于均压下端总管4并设置有均压下端控制阀411;均压上端支管51连接于均压上端总管5并设置有均压上端控制阀511。当吸附塔A、吸附塔B、吸附塔C和吸附塔D中任意一个吸附塔9故障或需要更换分子筛时,可用备用吸附塔91替换任意一个吸附塔9,避免停机。In this embodiment, a standby adsorption tower 9 is also included. The standby adsorption tower 9 is connected in parallel with the four adsorption towers 9 . The parallel connection here refers to: the standby adsorption tower 9 is provided with the oxygen-enriched branch pipe 31, the pressure-equalizing lower-end branch pipe 41, the pressure-equalizing upper-end branch pipe 51 and the gas outlet pipe 21 that are identical to the adsorption tower 9; the gas outlet pipe 21 is connected to the nitrogen main pipe 2 A nitrogen control valve 211 is provided; the oxygen-enriched branch pipe 31 is connected to the oxygen-enriched main pipe 3 and is provided with an oxygen-enriched control valve 311; The pressure upper end branch pipe 51 is connected to the pressure equalization upper end main pipe 5 and is provided with a pressure equalization upper end control valve 511 . When any adsorption tower 9 among adsorption tower A, adsorption tower B, adsorption tower C and adsorption tower D fails or needs to be replaced with molecular sieve, any adsorption tower 9 can be replaced with a spare adsorption tower 91 to avoid shutdown.

以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a high-purity nitrogen generator of negative pressure adsorption which characterized by: comprises a nitrogen header pipe (2), a pressure-equalizing lower end header pipe (4), an oxygen-enriched header pipe (3), an air header pipe (1), a pressure-equalizing upper end header pipe (5), a nitrogen vacuum pump (6), a nitrogen booster (7), an oxygen-enriched vacuum pump (8) and four adsorption towers (9); an adsorbent is arranged in the adsorption tower (9);
the bottom end of each adsorption tower (9) is communicated with the air main pipe (1) through an air inlet pipe (11), and the top end of each adsorption tower (9) is communicated with the nitrogen main pipe (2) through an air outlet pipe (21); each air inlet pipe (11) is provided with an air control valve (111), and each air outlet pipe (21) is provided with a nitrogen control valve (211);
a pressure equalizing upper end branch pipe (51) is communicated between each gas outlet pipe (21) and the corresponding adsorption tower (9) and the nitrogen control valve (211); the pressure equalizing upper end branch pipes (51) are communicated with the pressure equalizing upper end header pipe (5), and each pressure equalizing upper end branch pipe (51) is provided with a pressure equalizing upper end control valve (511); the pressure equalizing upper end header pipe (5) is communicated with the nitrogen header pipe (2); a final-rise master control valve (52) is arranged at one end, close to the nitrogen main pipe (2), of the pressure-equalizing upper-end main pipe (5);
an oxygen-enriched branch pipe (31) and a pressure-equalizing lower end branch pipe (41) are communicated between each air inlet pipe (11) and the corresponding adsorption tower (9) and the corresponding air control valve (111); the oxygen-enriched branch pipes (31) are communicated with the oxygen-enriched header pipe (3), and each oxygen-enriched branch pipe (31) is provided with an oxygen-enriched control valve (311); the pressure equalizing lower end branch pipes (41) are communicated with the pressure equalizing lower end header pipe (4), and each pressure equalizing lower end branch pipe (41) is provided with a pressure equalizing lower end control valve (411);
the nitrogen vacuum pump (6) and the nitrogen booster compressor (7) are connected in series with the nitrogen header pipe (2), so that nitrogen produced by the four adsorption towers (9) can be exhausted through the nitrogen vacuum pump (6) and the nitrogen booster compressor (7);
the oxygen-enriched vacuum pump (8) is connected to the oxygen-enriched header pipe (3) so that oxygen-enriched gas desorbed by the four adsorption towers (9) can be discharged through the oxygen-enriched vacuum pump (8).
2. The negative pressure adsorption high-purity nitrogen production device according to claim 1, which is characterized in that: the nitrogen header pipe (2) is also provided with a nitrogen buffer tank (22) so that nitrogen produced by the four adsorption towers (9) can pass through the nitrogen buffer tank (22) and then is discharged through a nitrogen vacuum pump (6) and a nitrogen booster (7); the oxygen-enriched main pipe (3) is also provided with an oxygen-enriched buffer tank (32) so that the oxygen-enriched gas desorbed by the four adsorption towers (9) can be discharged through the oxygen-enriched buffer tank (32) and then through the oxygen-enriched vacuum pump (8).
3. The negative pressure adsorption high-purity nitrogen production device according to claim 1, which is characterized in that: and a filter screen (12) is arranged at the air inlet end of the air main pipe (1).
4. The negative pressure adsorption high-purity nitrogen production device according to claim 1, which is characterized in that: the bottom layer of the adsorption tower (9) is filled with alumina or silica gel or a 3A molecular sieve; the upper layer of the adsorption tower (9) is provided with a carbon molecular sieve.
5. The negative pressure adsorption high-purity nitrogen production device according to claim 1, which is characterized in that: the oxygen enrichment control valve (311), the nitrogen control valve (211), the pressure equalizing lower end control valve (411), the pressure equalizing upper end control valve (511), the final rise master control valve (52) and the air control valve (111) are controlled by a PLC or a DCS.
6. The negative pressure adsorption high-purity nitrogen production device according to claim 1, which is characterized in that: the number of the pressure equalizing lower header pipes (4) is 1; each adsorption tower (9) is communicated with the pressure-equalizing lower-end header pipe (4).
7. The negative pressure adsorption high-purity nitrogen production device according to claim 6, which is characterized in that: further comprises a standby adsorption tower (91); the standby adsorption tower (91) is connected with the four adsorption towers (9) in parallel.
CN201921544363.6U 2019-09-17 2019-09-17 A negative pressure adsorption high-purity nitrogen making device Expired - Fee Related CN210764337U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114849424A (en) * 2022-05-23 2022-08-05 杭州普菲科空分设备有限公司 Large-scale VPSA nitrogen oxygen coproduction device of multitower antithetical couplet usefulness

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114849424A (en) * 2022-05-23 2022-08-05 杭州普菲科空分设备有限公司 Large-scale VPSA nitrogen oxygen coproduction device of multitower antithetical couplet usefulness

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