CN216235429U - Threading and fitting cutting machine - Google Patents
Threading and fitting cutting machine Download PDFInfo
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- CN216235429U CN216235429U CN202123003766.XU CN202123003766U CN216235429U CN 216235429 U CN216235429 U CN 216235429U CN 202123003766 U CN202123003766 U CN 202123003766U CN 216235429 U CN216235429 U CN 216235429U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 239000003365 glass fiber Substances 0.000 claims abstract description 79
- 238000010030 laminating Methods 0.000 claims abstract description 69
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 63
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 63
- 239000011888 foil Substances 0.000 claims abstract description 63
- 238000007599 discharging Methods 0.000 claims abstract description 60
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000003825 pressing Methods 0.000 claims description 42
- 238000005096 rolling process Methods 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000003475 lamination Methods 0.000 claims description 24
- 230000002787 reinforcement Effects 0.000 claims description 22
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 238000005728 strengthening Methods 0.000 claims description 6
- 239000000084 colloidal system Substances 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000037303 wrinkles Effects 0.000 abstract description 3
- 230000000149 penetrating effect Effects 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005401 pressed glass Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及玻纤管生产设备技术领域,更具体地说,是涉及一种穿料贴合裁切机。The utility model relates to the technical field of glass fiber pipe production equipment, in particular to a material-piercing, laminating and cutting machine.
背景技术Background technique
玻纤管表面缠绕铝箔形成的软管结构,通常应用在电气设备领域中,特别是一些靠近发热器件外表面的电线等容易被高温影响性能。The hose structure formed by wrapping the aluminum foil on the surface of the glass fiber tube is usually used in the field of electrical equipment, especially some wires near the outer surface of the heating device are easily affected by high temperature.
其中,目前市面上的玻纤管通常是采用人工方式对其表面进行缠绕铝箔,这种方式导致生产效率低下,且贴合的效果并不理想,容易出现贴合不紧固,有褶皱,或者铝箔纸断开的现象,因此,急需研发出一种能够实现自动化贴合铝箔在玻纤管表面的机械设备。Among them, the glass fiber tubes currently on the market are usually manually wound with aluminum foil on their surface, which leads to low production efficiency and unsatisfactory bonding effect. The phenomenon of aluminum foil breaking, therefore, it is urgent to develop a mechanical device that can automatically attach aluminum foil to the surface of the glass fiber tube.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种穿料贴合裁切机。The purpose of this utility model is to overcome the above-mentioned defects in the prior art, and to provide a cutting machine for threading and laminating.
为实现上述目的,本实用新型提供了一种穿料贴合裁切机,包括用于存放和输出玻纤管的玻纤管放料机构、用于将玻纤管输送至贴合机构的过料机构、用于存放和输出铝箔的铝箔放料机构、用于将铝箔贴合在玻纤管的表面的贴合机构、以及用于将贴好铝箔的玻纤管切断的切料机构,所述玻纤管放料机构、过料机构、贴合机构和切料机构按顺序依次排列,所述过料机构的穿料输送管延伸至贴合机构,所述铝箔放料机构安装在贴合机构上并位于穿料输送管的下方。In order to achieve the above purpose, the utility model provides a cutting machine for threading and laminating, including a glass fiber tube discharging mechanism for storing and outputting glass fiber pipes, a filter for conveying the glass fiber pipe to the laminating mechanism. A feeding mechanism, an aluminum foil discharging mechanism for storing and outputting aluminum foil, a laminating mechanism for attaching the aluminum foil to the surface of the glass fiber tube, and a cutting mechanism for cutting off the glass fiber tube with the aluminum foil attached. The glass fiber tube feeding mechanism, the feeding mechanism, the laminating mechanism and the cutting mechanism are arranged in order, the feeding and conveying pipe of the feeding mechanism extends to the laminating mechanism, and the aluminum foil feeding mechanism is installed in the laminating mechanism. On the mechanism and below the feeding pipe.
作为优选的,所述玻纤管放料机构包括放料架、放料盘、放料盘转轴和玻纤管放料导料轮,所述放料盘通过放料盘转轴可转动地安装在放料架上,所述过料机构和玻纤管放料导料轮安装在放料架上,所述玻纤管放料导料轮位于过料机构的进料侧。Preferably, the glass fiber tube discharging mechanism includes a discharging rack, a discharging tray, a discharging tray rotating shaft and a glass fiber tube discharging guide wheel, and the discharging tray is rotatably installed on the discharging tray through the discharging tray rotating shaft. On the discharging rack, the feeding mechanism and the glass fiber tube discharging guide wheel are installed on the discharging rack, and the glass fiber tube discharging guide wheel is located on the feeding side of the feeding mechanism.
作为优选的,所述过料机构包括过料箱体、第一过料轮、第二过料轮、第三过料轮、过料轮驱动装置,所述第一过料轮、第二过料轮和第三过料轮呈品字形地分布在过料箱体的正面,所述第二过料轮位于第一过料轮和第三过料轮的上方,所述第一过料轮、第二过料轮和第三过料轮的轮轴伸入到过料箱体内,所述过料轮驱动装置安装在过料箱体的内部,所述过料轮驱动装置通过传动组件与第一过料轮、第二过料轮和第三过料轮的轮轴传动连接,从而带动第一过料轮、第二过料轮和第三过料轮同步旋转,所述穿料输送管水平穿过第一过料轮、第二过料轮和第三过料轮,所述穿料输送管的进料端绕着第一过料轮呈弯曲设置,所述穿料输送管的出料端延伸至贴合机构。Preferably, the feeding mechanism includes a feeding box, a first feeding wheel, a second feeding wheel, a third feeding wheel, and a feeding wheel driving device, the first feeding wheel, the second feeding wheel The feeding wheel and the third feeding wheel are distributed on the front of the feeding box body in the shape of a product, the second feeding wheel is located above the first feeding wheel and the third feeding wheel, and the first feeding wheel is , The axles of the second feeding wheel and the third feeding wheel extend into the feeding box body, the feeding wheel driving device is installed inside the feeding box body, and the feeding wheel driving device communicates with the first feeding wheel through the transmission assembly. The axles of the first feeding wheel, the second feeding wheel and the third feeding wheel are connected by transmission, so as to drive the first feeding wheel, the second feeding wheel and the third feeding wheel to rotate synchronously, and the feeding conveying pipe is horizontal Passing through the first feeding wheel, the second feeding wheel and the third feeding wheel, the feeding end of the feeding conveying pipe is bent around the first feeding wheel, and the discharging end of the feeding feeding tube is bent. The ends extend to the fit mechanism.
作为优选的,所述过料轮驱动装置包括过料轮驱动电机和过料轮驱动减速机,所述过料轮驱动电机与过料轮驱动减速机相连接,所述传动组件包括第一主动轮、第一从动轮和第一传动带,所述第一主动轮安装在过料轮驱动减速机的输出轴上,所述第一从动轮分别安装在第一过料轮、第二过料轮和第三过料轮的轮轴上,所述第一主动轮通过第一传动带与所有第一从动轮传动连接。Preferably, the feed wheel driving device includes a feed wheel drive motor and a feed wheel drive reducer, the feed wheel drive motor is connected with the feed wheel drive reducer, and the transmission assembly includes a first drive wheel, the first driven wheel and the first transmission belt, the first driving wheel is installed on the output shaft of the feed wheel drive reducer, the first driven wheel is respectively installed on the first feed wheel, the second feed wheel and on the axle of the third feeding wheel, the first driving wheel is drivingly connected with all the first driven wheels through the first transmission belt.
作为优选的,所述传动组件还包括若干个导向轮,所述导向轮位于第一主动轮与第一从动轮之间、以及相邻两个第一从动轮之间。Preferably, the transmission assembly further includes a plurality of guide wheels, and the guide wheels are located between the first driving wheel and the first driven wheel, and between two adjacent first driven wheels.
作为优选的,所述过料箱体的内部还设有分别位于第一过料轮所对应的第一从动轮与第二过料轮所对应的第一从动轮之间、以及第二过料轮所对应的第一从动轮与第三过料轮所对应的第一从动轮之间的张紧轮,两个张紧轮分别通过弹性座安装在过料箱体的正面板背部。Preferably, the inside of the feeding box is further provided with a second feeding wheel and a second feeding wheel respectively located between the first driven wheel corresponding to the first feeding wheel and the first driven wheel corresponding to the second feeding wheel The tensioning wheel between the first driven wheel corresponding to the wheel and the first driven wheel corresponding to the third feeding wheel, the two tensioning wheels are respectively installed on the back of the front panel of the feeding box through the elastic seat.
作为优选的,所述第二过料轮与过料箱体之间设有过料轮调节座,所述过料轮调节座包括调节固定座、调节移动块和纵向调节旋钮,所述调节固定座安装在过料箱体的正面,所述纵向调节旋钮安装在调节固定座的顶部,所述纵向调节旋钮的杆体与调节移动块的顶部螺纹孔螺纹连接,所述第二过料轮的轮轴安装在调节移动块上并穿过调节固定座上开设的调节通孔,所述纵向调节旋钮在转动时能够带动调节移动块及第二过料轮上下移动。Preferably, a feeding wheel adjusting seat is provided between the second feeding wheel and the feeding box, and the feeding wheel adjusting seat includes an adjusting fixed seat, an adjusting moving block and a longitudinal adjusting knob, and the adjusting fixed The seat is installed on the front of the feeding box, the longitudinal adjustment knob is installed on the top of the adjustment fixed seat, the rod body of the longitudinal adjustment knob is threadedly connected with the threaded hole on the top of the adjustment moving block, and the axle of the second feeding wheel The longitudinal adjustment knob is installed on the adjustment moving block and passes through the adjustment through hole opened on the adjustment fixing seat, and the longitudinal adjustment knob can drive the adjustment moving block and the second feeding wheel to move up and down when rotated.
作为优选的,所述第一过料轮、第二过料轮和第三过料轮设置为具有摩擦力的胶体轮。Preferably, the first feeding wheel, the second feeding wheel and the third feeding wheel are configured as colloid wheels with friction.
作为优选的,所述贴合机构包括第一贴合主支架、辅助贴合轮组、纵向贴合加强滚压装置和横向贴合加强滚压装置,所述辅助贴合轮组、纵向贴合加强滚压装置和横向贴合加强滚压装置按顺序依次排列,所述辅助贴合轮组包括两排辅助贴合轮,两排辅助贴合轮分别通过贴合轮调节支架安装在第一贴合主支架顶部的两根平行设置的横梁上,所述穿料输送管水平穿过两排辅助贴合轮的中间部位后延伸至纵向贴合加强滚压装置,所述第一贴合主支架的顶部设有位于辅助贴合轮组的进料侧的贴合导料辊,所述贴合导料辊的两端安装在第一贴合主支架的两根横梁上。Preferably, the bonding mechanism includes a first bonding main bracket, an auxiliary bonding wheel set, a longitudinal bonding reinforced rolling device and a transverse bonding reinforced rolling device. The auxiliary bonding wheel set, the longitudinal bonding The reinforcement rolling device and the lateral bonding reinforcement rolling device are arranged in sequence, the auxiliary bonding wheel set includes two rows of auxiliary bonding wheels, and the two rows of auxiliary bonding wheels are respectively installed on the first bonding wheel through the bonding wheel adjustment bracket. On the two parallel-arranged beams on the top of the main bracket, the material threading conveying pipe horizontally passes through the middle part of the two rows of auxiliary laminating wheels and then extends to the longitudinal lamination reinforcement rolling device, and the first lamination main bracket The top of the machine is provided with a sticking guide roller located on the feeding side of the auxiliary sticking wheel set, and the two ends of the sticking guide roller are installed on the two beams of the first sticking main frame.
作为优选的,所述辅助贴合轮组分为第一段辅助贴合轮组、第二段辅助贴合轮组和第三段辅助贴合轮组,所述第一段辅助贴合轮组两边的辅助贴合轮均位于穿料输送管的下方,所述第二段辅助贴合轮组一边的辅助贴合轮位于穿料输送管的下方,所述第二段辅助贴合轮组另一边的辅助贴合轮位于穿料输送管的上方,所述第三段辅助贴合轮组两边的辅助贴合轮均位于穿料输送管的上方。Preferably, the auxiliary bonding wheel set includes a first-stage auxiliary bonding wheel set, a second-stage auxiliary bonding wheel set and a third-stage auxiliary bonding wheel set, and the first-stage auxiliary bonding wheel set The auxiliary laminating wheels on both sides are located below the material-piercing conveying pipe, the auxiliary laminating wheels on one side of the second-stage auxiliary laminating wheel group are located under the material-piercing conveying pipe, and the second-stage auxiliary laminating wheel group is another. The auxiliary laminating wheel on one side is located above the material threading conveying pipe, and the auxiliary laminating wheels on both sides of the third-stage auxiliary laminating wheel group are located above the material threading conveying pipe.
作为优选的,所述纵向贴合加强滚压装置包括纵向滚轮支架、左贴合滚轮、右贴合滚轮、左滚轮座、右滚轮座、左弹簧和右弹簧,所述左贴合滚轮和右贴合滚轮纵向设置并互相平行,所述左贴合滚轮上下两端的轮轴分别通过左滚轮座活动安装在纵向滚轮支架的上柱体和下柱体上,所述左弹簧连接在左滚轮座与纵向滚轮支架的左侧板之间,所述右贴合滚轮上下两端的轮轴分别通过右滚轮座活动安装在纵向滚轮支架的上柱体和下柱体上,所述右弹簧连接在右滚轮座与纵向滚轮支架的右侧板之间。Preferably, the longitudinal bonding reinforcement rolling device includes a longitudinal roller bracket, a left bonding roller, a right bonding roller, a left roller seat, a right roller seat, a left spring and a right spring, the left bonding roller and the right The fitting rollers are longitudinally arranged and parallel to each other, the axles at the upper and lower ends of the left fitting roller are respectively movably mounted on the upper and lower cylinders of the longitudinal roller support through the left roller seat, and the left spring is connected to the left roller seat and the lower cylinder. Between the left side plates of the longitudinal roller bracket, the axles at the upper and lower ends of the right fit roller are respectively movably installed on the upper cylinder and the lower cylinder of the longitudinal roller bracket through the right roller seat, and the right spring is connected to the right roller seat. and between the right side plate of the vertical roller bracket.
作为优选的,所述横向贴合加强滚压装置包括横向滚轮支架、上贴合滚轮、下贴合滚轮、上滚轮座、下滚轮座、上弹簧和下弹簧,所述上贴合滚轮和下贴合滚轮水平设置并互相平行,所述上贴合滚轮左右两端的轮轴分别通过上滚轮座活动安装在横向滚轮支架的左柱体和右柱体上,所述上弹簧连接在上滚轮座与横向滚轮支架的顶板之间,所述下贴合滚轮左右两端的轮轴分别通过下滚轮座活动安装在横向滚轮支架的左柱体和右柱体上,所述下弹簧连接在下滚轮座与横向滚轮支架的底板之间。Preferably, the lateral bonding and strengthening rolling device includes a lateral roller bracket, an upper bonding roller, a lower bonding roller, an upper roller seat, a lower roller seat, an upper spring and a lower spring, the upper bonding roller and the lower The fitting rollers are arranged horizontally and parallel to each other, the axles at the left and right ends of the upper fitting roller are respectively movably installed on the left and right cylinders of the lateral roller bracket through the upper roller seat, and the upper spring is connected to the upper roller seat and the right cylinder. Between the top plates of the lateral roller bracket, the axles at the left and right ends of the lower fit roller are respectively movably installed on the left and right cylinders of the lateral roller bracket through the lower roller seat, and the lower spring is connected to the lower roller seat and the lateral roller. between the bottom plates of the brackets.
作为优选的,所述横向滚轮支架的顶板上设有上滚轮调节旋钮,所述上滚轮调节旋钮的杆体下端穿过横向滚轮支架的顶板与上弹簧相连接。Preferably, an upper roller adjustment knob is provided on the top plate of the lateral roller bracket, and the lower end of the rod body of the upper roller adjustment knob is connected to the upper spring through the top plate of the lateral roller bracket.
作为优选的,所述贴合轮调节支架包括调节底座、第一调节杆、第二调节杆和带旋钮的调节杆旋钮座,所述第一调节杆通过调节底座纵向安装在第一贴合主支架的横梁上,所述第一调节杆通过调节杆旋钮座与第二调节杆的一端相连接,所述第二调节杆的另一端与辅助贴合轮相连接。Preferably, the fitting wheel adjusting bracket includes an adjusting base, a first adjusting rod, a second adjusting rod and an adjusting rod knob seat with a knob, and the first adjusting rod is longitudinally installed on the first fitting main body through the adjusting base On the beam of the bracket, the first adjusting rod is connected with one end of the second adjusting rod through the adjusting rod knob seat, and the other end of the second adjusting rod is connected with the auxiliary fitting wheel.
作为优选的,所述纵向贴合加强滚压装置和横向贴合加强滚压装置安装在第二贴合主支架的顶部。Preferably, the longitudinal bonding and strengthening rolling device and the lateral bonding and strengthening rolling device are installed on the top of the second bonding main bracket.
作为优选的,所述铝箔放料机构包括铝箔放料轴、放料轴制动器、铝箔底纸收料轴和收料轴驱动装置,所述铝箔放料轴的一端与放料轴制动器相连接,所述铝箔底纸收料轴的一端与收料轴驱动装置相连接。Preferably, the aluminum foil discharging mechanism includes an aluminum foil discharging shaft, a discharging shaft brake, an aluminum foil bottom paper receiving shaft and a driving device for the discharging shaft, and one end of the aluminum foil discharging shaft is connected with the discharging shaft brake, One end of the aluminum foil backing paper receiving shaft is connected with the driving device of the receiving shaft.
作为优选的,所述切料机构包括切料机架、主动压料轮、被动压料轮、压料轮驱动装置、提拉架、切刀座、切刀和切刀驱动装置,所述主动压料轮安装在切料机架上,所述主动压料轮与压料轮驱动装置传动连接并由其带动旋转,所述提拉架与切料机架转动连接,所述被动压料轮安装在提拉架上并位于主动压料轮的上方,所述切刀通过切刀座可上下滑动地安装在切料机架上,所述切刀位于被动压料轮的后侧,所述切刀驱动装置与切刀座传动连接并带动切刀座上的切刀上下移动。Preferably, the material cutting mechanism includes a material cutting frame, an active pressing wheel, a passive pressing wheel, a driving device for the pressing wheel, a lifting frame, a cutter seat, a cutter and a cutter driving device. The feeding wheel is installed on the cutting frame, the active pressing wheel is connected with the driving device of the pressing wheel and driven to rotate by the driving device, the lifting frame is rotatably connected with the cutting frame, and the passive pressing wheel is installed on the The lifting frame is located above the active pressing wheel, the cutter is installed on the cutting frame slidably up and down through the cutter seat, the cutting knife is located on the rear side of the passive pressing wheel, and the cutter drives The device is drivingly connected with the cutter seat and drives the cutter on the cutter seat to move up and down.
作为优选的,所述压料轮驱动装置包括压料轮驱动电机、第二主动轮、第二从动轮和第二传动带,所述第二主动轮安装在压料轮驱动电机的输出轴上,所述第二从动轮分别安装在主动压料轮的轮轴上,所述第二主动轮通过第二传动带与第二从动轮传动连接。Preferably, the pressing wheel driving device comprises a pressing wheel driving motor, a second driving wheel, a second driven wheel and a second transmission belt, and the second driving wheel is installed on the output shaft of the pressing wheel driving motor, The second driven wheels are respectively installed on the axles of the driving material pressing wheels, and the second driving wheels are connected with the second driven wheels through a second transmission belt.
作为优选的,所述切刀驱动装置包括切刀驱动电机、第三主动轮、第三从动轮、第三传动带、联动轴和摆臂,所述第三主动轮安装在切刀驱动电机的输出轴上,所述第三从动轮分别安装在联动轴的一端,所述第三主动轮通过第三传动带与第三从动轮传动连接,所述摆臂安装在联动轴上,所述摆臂的上端与切刀座相铰接,所述切刀驱动电机能够驱动联动轴上的摆臂上下摆动,从而带动切刀座上下移动。Preferably, the cutter driving device includes a cutter driving motor, a third driving wheel, a third driven wheel, a third transmission belt, a linkage shaft and a swing arm, and the third driving wheel is installed at the output of the cutter driving motor On the shaft, the third driven wheel is respectively installed on one end of the linkage shaft, the third driving wheel is connected with the third driven wheel through the third transmission belt, the swing arm is installed on the linkage shaft, and the swing arm is The upper end is hinged with the cutter seat, and the cutter drive motor can drive the swing arm on the linkage shaft to swing up and down, thereby driving the cutter seat to move up and down.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型的结构设计合理,设有用于存放和输出玻纤管的玻纤管放料机构、用于将玻纤管输送至贴合机构的过料机构、用于存放和输出铝箔的铝箔放料机构、用于将铝箔贴合在玻纤管的表面的贴合机构、以及用于将贴好铝箔的玻纤管切断的切料机构,能够在柔软的玻纤管表面紧密贴合铝箔,避免产生褶皱等贴合不紧密的情况,使玻纤管在实际使用过种中的寿命更长,性能更稳定,提高了生产效率。1. The structure design of the utility model is reasonable, and it is provided with a glass fiber tube discharging mechanism for storing and outputting glass fiber tubes, a feeding mechanism for transporting the glass fiber tube to the laminating mechanism, and a feeding mechanism for storing and outputting aluminum foil. The aluminum foil discharge mechanism, the lamination mechanism for attaching the aluminum foil to the surface of the glass fiber tube, and the cutting mechanism for cutting the glass fiber tube with the aluminum foil attached, can be closely attached to the surface of the soft glass fiber tube The aluminum foil avoids the occurrence of folds and other situations that are not tightly fitted, so that the glass fiber tube has a longer life and more stable performance in actual use, and improves production efficiency.
2、本实用新型的过料机构采用带弯管结构的穿料输送管,可将柔软的玻纤管均匀分布于穿料输送管的表面,由于玻纤本身具备有一定的滑动性,且穿料输送管的表面经过抛光处理,滑动性能优良,可使柔软的玻纤管在其表面滑动顺畅,有利于产品的贴合。2. The material feeding mechanism of the present invention adopts a material threading conveying pipe with an elbow structure, which can evenly distribute the soft glass fiber pipe on the surface of the material threading conveying pipe. The surface of the material conveying pipe is polished and has excellent sliding performance, which can make the soft glass fiber pipe slide smoothly on its surface, which is conducive to the fit of the product.
3、本实用新型的贴合机构的若干辅助贴合轮呈现波浪式排列,由水平面及垂直面间隔分布,形成连续的铝箔贴合面,确保铝箔在贴合过程中不会产生皱褶等不连续的情况,最大限度的确保了铝箔缠绕玻纤管的连续性,使其两者贴合紧密,性能更稳定,提高了生产效率。3. Several auxiliary lamination wheels of the lamination mechanism of the present invention are arranged in a wave-like arrangement, and are distributed at intervals from the horizontal plane and the vertical plane to form a continuous aluminum foil lamination surface to ensure that the aluminum foil will not be wrinkled during the lamination process. The continuous situation ensures the continuity of the aluminum foil wound glass fiber tube to the greatest extent, so that the two are closely attached, the performance is more stable, and the production efficiency is improved.
4、本实用新型的贴合机构还设有纵向贴合加强滚压装置和横向贴合加强滚压装置,确保铝箔与玻纤管表面充分压紧,不容易产生皱褶,具备良好的隔热性能。4. The bonding mechanism of the present utility model is also provided with a longitudinal bonding and strengthening rolling device and a lateral bonding and strengthening rolling device to ensure that the surface of the aluminum foil and the glass fiber tube is fully pressed, and it is not easy to produce wrinkles and has good heat insulation. performance.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1是本实用新型实施例提供的穿料贴合裁切机的结构示意图一;Fig. 1 is the structure schematic diagram 1 of the piercing and laminating cutting machine provided by the embodiment of the present utility model;
图2是本实用新型实施例提供的穿料贴合裁切机的结构示意图二;Fig. 2 is the structural schematic diagram 2 of the material piercing and laminating cutting machine provided by the embodiment of the present invention;
图3是本实用新型实施例提供的玻纤管放料机构和过料机构的结构示意图;3 is a schematic structural diagram of a glass fiber tube discharging mechanism and a feeding mechanism provided by an embodiment of the present invention;
图4是本实用新型实施例提供的过料机构的结构示意图;4 is a schematic structural diagram of a feeding mechanism provided by an embodiment of the present invention;
图5是本实用新型实施例提供的过料机构的内部结构示意图一;5 is a schematic diagram 1 of the internal structure of the feeding mechanism provided by the embodiment of the present invention;
图6是本实用新型实施例提供的过料机构的内部结构示意图二;Fig. 6 is the internal structure schematic diagram 2 of the feeding mechanism provided by the embodiment of the present invention;
图7是本实用新型实施例提供的第二过料轮和过料轮调节座的结构示意图;7 is a schematic structural diagram of a second feeding wheel and a feeding wheel adjusting seat provided by an embodiment of the present invention;
图8是本实用新型实施例提供的铝箔放料机构和贴合机构的结构示意图;8 is a schematic structural diagram of an aluminum foil discharging mechanism and a laminating mechanism provided by an embodiment of the present invention;
图9是本实用新型实施例提供的辅助贴合轮组的结构示意图;9 is a schematic structural diagram of an auxiliary fitting wheel set provided by an embodiment of the present invention;
图10是本实用新型实施例提供的辅助贴合轮和贴合轮调节支架的结构示意图;10 is a schematic structural diagram of an auxiliary fitting wheel and a fitting wheel adjusting bracket provided by an embodiment of the present invention;
图11是本实用新型实施例提供的纵向贴合加强滚压装置的结构示意图;FIG. 11 is a schematic structural diagram of a longitudinal bonding and reinforcing rolling device provided by an embodiment of the present invention;
图12是本实用新型实施例提供的横向贴合加强滚压装置的结构示意图;FIG. 12 is a schematic structural diagram of a lateral bonding and reinforcing rolling device provided by an embodiment of the present invention;
图13是本实用新型实施例提供的铝箔放料机构的结构示意图;13 is a schematic structural diagram of an aluminum foil discharging mechanism provided by an embodiment of the present invention;
图14是本实用新型实施例提供的切料机构的结构示意图一;14 is a schematic structural diagram 1 of a material cutting mechanism provided by an embodiment of the present invention;
图15是本实用新型实施例提供的切料机构的结构示意图二;15 is a second structural schematic diagram of a material cutting mechanism provided by an embodiment of the present invention;
图16是本实用新型实施例提供的切料机构的部分结构示意图。FIG. 16 is a partial structural schematic diagram of the material cutting mechanism provided by the embodiment of the present invention.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参考图1和图2,本实用新型的实施例提供了一种穿料贴合裁切机,包括用于存放和输出玻纤管的玻纤管放料机构1、用于将玻纤管输送至贴合机构的过料机构2、用于存放和输出铝箔的铝箔放料机构3、用于将铝箔贴合在玻纤管的表面的贴合机构4、以及用于将贴好铝箔的玻纤管切断的切料机构5,玻纤管放料机构1、过料机构2、贴合机构4和切料机构5按顺序依次排列,过料机构2的穿料输送管20延伸至贴合机构4,铝箔放料机构3安装在贴合机构4上并位于穿料输送管20的下方。Please refer to FIG. 1 and FIG. 2 , an embodiment of the present invention provides a cutting machine for threading and laminating, including a glass fiber
下面结合附图对本实施例各个组成部分进行详细说明。Each component of this embodiment will be described in detail below with reference to the accompanying drawings.
如图3所示,玻纤管放料机构1可以包括放料架11、放料盘12、放料盘转轴13和玻纤管放料导料轮14,放料盘12通过放料盘转轴13可转动地安装在放料架11上,过料机构2和玻纤管放料导料轮14安装在放料架11上,玻纤管放料导料轮14位于过料机构2的进料侧。As shown in FIG. 3 , the glass fiber
工作时,玻纤管成卷缠绕于放料盘12上,放料盘12可以灵活做圆周转动,玻纤管可以从放料盘12处输出并经过玻纤管放料导料轮14的导向后套入到过料机构2的穿料输送管20表面。When working, the glass fiber tube is wound on the discharge tray 12 in a roll, the discharge tray 12 can be flexibly rotated in a circle, and the glass fiber tube can be output from the discharge tray 12 and guided by the glass fiber tube
如图3、图4和图5所示,过料机构2可以包括过料箱体21、第一过料轮22、第二过料轮23、第三过料轮24和过料轮驱动装置25,第一过料轮22、第二过料轮23和第三过料轮24呈品字形地分布在过料箱体21的正面,第二过料轮23位于第一过料轮22和第三过料轮24的上方,第一过料轮22、第二过料轮23和第三过料轮24的轮轴伸入到过料箱体21内,过料轮驱动装置25安装在过料箱体21的内部,过料轮驱动装置25通过传动组件与第一过料轮22、第二过料轮23和第三过料轮24的轮轴传动连接,从而带动第一过料轮22、第二过料轮23和第三过料轮24同步旋转,穿料输送管20水平穿过第一过料轮22、第二过料轮23和第三过料轮24,穿料输送管20的进料端绕着第一过料轮22呈弯曲设置,穿料输送管20的出料端延伸至贴合机构4。As shown in FIG. 3 , FIG. 4 and FIG. 5 , the feeding mechanism 2 may include a
穿料输送管20的表面经过抛光处理,滑动性能优良,确保其表面能够平滑移动玻纤管。穿料输送管20的进料端(即头部)可以设置为U形,穿料输送管20的直径略小于玻纤管的直径,当玻纤管套装到穿料输送管20外部时,穿料输送管20能够将玻纤管支撑于其表面进行贴合。The surface of the
第一过料轮22、第二过料轮23和第三过料轮24可以设置为具有摩擦力的胶体轮。第一过料轮22、第二过料轮23和第三过料轮24的表面可以由具有硅胶功能类似的材料制成,具备良好的摩擦性能,可有效防止玻纤管在通过时引起不必要的位移,导致精度降低。The
如图5所示,过料轮驱动装置25可以包括过料轮驱动电机251和过料轮驱动减速机252,过料轮驱动电机251与过料轮驱动减速机252相连接,传动组件可以包括第一主动轮27、第一从动轮28和第一传动带29,第一主动轮27安装在过料轮驱动减速机252的输出轴上,第一从动轮28分别安装在第一过料轮22、第二过料轮23和第三过料轮24的轮轴上,第一主动轮27通过第一传动带29与所有第一从动轮28传动连接。As shown in FIG. 5 , the feeding
其中,传动组件还可以包括若干个导向轮210,导向轮210位于第一主动轮27与第一从动轮28之间、以及相邻两个第一从动轮28之间。Wherein, the transmission assembly may further include
如图5和图6所示,过料箱体21的内部还可以设有分别位于第一过料轮22所对应的第一从动轮28与第二过料轮23所对应的第一从动轮28之间、以及第二过料轮23所对应的第一从动轮28与第三过料轮24所对应的第一从动轮28之间的张紧轮211,两个张紧轮211分别通过弹性座215安装在过料箱体21的正面板背部。张紧轮211可以调节第一传动带29的张力。As shown in FIG. 5 and FIG. 6 , the inside of the
如图7所示,第二过料轮23与过料箱体21之间还可以设有过料轮调节座,过料轮调节座可以包括调节固定座212、调节移动块213和纵向调节旋钮214,调节固定座212安装在过料箱体21的正面,纵向调节旋钮214安装在调节固定座212的顶部,纵向调节旋钮214的杆体与调节移动块213的顶部螺纹孔螺纹连接,第二过料轮23的轮轴安装在调节移动块213上并穿过调节固定座212上开设的调节通孔2121,纵向调节旋钮214在转动时能够带动调节移动块213及第二过料轮23上下移动。As shown in FIG. 7 , between the
过料机构采用带弯管结构的穿料输送管,可将柔软的玻纤管均匀分布于穿料输送管的表面,由于玻纤本身具备有一定的滑动性,且穿料输送管的表面经过抛光处理,滑动性能优良,可使柔软的玻纤管在其表面滑动顺畅,有利于产品的贴合。The feeding mechanism adopts the feeding conveying pipe with curved pipe structure, which can evenly distribute the soft glass fiber tube on the surface of the feeding conveying pipe. Polished, with excellent sliding performance, the soft glass fiber tube can slide smoothly on its surface, which is conducive to the fit of the product.
如图8所示,贴合机构4可以包括第一贴合主支架41、辅助贴合轮组42、纵向贴合加强滚压装置43和横向贴合加强滚压装置44,辅助贴合轮组42、纵向贴合加强滚压装置43和横向贴合加强滚压装置44按顺序依次排列,辅助贴合轮组42可以包括两排辅助贴合轮421,两排辅助贴合轮421分别通过贴合轮调节支架422安装在第一贴合主支架41顶部的两根平行设置的横梁411上,穿料输送管20水平穿过两排辅助贴合轮421的中间部位后延伸至纵向贴合加强滚压装置43。As shown in FIG. 8 , the
如图9所示,作为较佳的实施方式,辅助贴合轮组42可以分为第一段辅助贴合轮组42a、第二段辅助贴合轮组42b和第三段辅助贴合轮组42c,第一段辅助贴合轮组42a两边的辅助贴合轮421均位于穿料输送管20的下方,第二段辅助贴合轮组42b一边的辅助贴合轮421位于穿料输送管20的下方,第二段辅助贴合轮组42b另一边的辅助贴合轮421位于穿料输送管20的上方,第三段辅助贴合轮组42c两边的辅助贴合轮421均位于穿料输送管20的上方。As shown in FIG. 9 , as a preferred embodiment, the auxiliary bonding wheel set 42 can be divided into a first-stage auxiliary
辅助贴合轮组由两排且若干个辅助贴合轮组成,呈现波浪式排列,能够将铝箔从底部至两侧均匀贴合到玻纤管的表面。The auxiliary laminating wheel set is composed of two rows and several auxiliary laminating wheels, which are arranged in a wave-like arrangement, and can evenly attach the aluminum foil to the surface of the glass fiber tube from the bottom to both sides.
如图10所示,贴合轮调节支架422可以包括调节底座4221、第一调节杆4222、第二调节杆4223和带旋钮的调节杆旋钮座4224,第一调节杆4222通过调节底座4221纵向安装在第一贴合主支架41的横梁411上,第一调节杆4222通过调节杆旋钮座4224与第二调节杆4223的一端相连接,第二调节杆4223的另一端与辅助贴合轮421相连接。As shown in FIG. 10 , the fitting
转动调节杆旋钮座4224的旋钮可以对辅助贴合轮421的位置进行调整,其可以为360度任意调整,适用性较强,可以根据实际操作过程中材料的运转情况,适当调整。此外,调节底座4221在横梁上的位置也可以调整,灵活性更好。Rotating the knob of the adjusting
如图11所示,纵向贴合加强滚压装置43可以包括纵向滚轮支架431、左贴合滚轮432、右贴合滚轮433、左滚轮座434、右滚轮座435、左弹簧436和右弹簧437,左贴合滚轮432和右贴合滚轮433纵向设置并互相平行,左贴合滚轮432上下两端的轮轴分别通过左滚轮座434活动安装在纵向滚轮支架431的上柱体4311和下柱体4312上,左弹簧436连接在左滚轮座434与纵向滚轮支架431的左侧板4313之间,右贴合滚轮433上下两端的轮轴分别通过右滚轮座435活动安装在纵向滚轮支架431的上柱体4311和下柱体4312上,右弹簧437连接在右滚轮座435与纵向滚轮支架431的右侧板4314之间。As shown in FIG. 11 , the longitudinal bonding
如图12所示,横向贴合加强滚压装置44可以包括横向滚轮支架441、上贴合滚轮442、下贴合滚轮443、上滚轮座444、下滚轮座445、上弹簧446和下弹簧447,上贴合滚轮442和下贴合滚轮443水平设置并互相平行,上贴合滚轮442左右两端的轮轴分别通过上滚轮座444活动安装在横向滚轮支架441的左柱体4411和右柱体4412上,上弹簧446连接在上滚轮座444与横向滚轮支架441的顶板4413之间,下贴合滚轮443左右两端的轮轴分别通过下滚轮座445活动安装在横向滚轮支架441的左柱体4411和右柱体4412上,下弹簧447连接在下滚轮座445与横向滚轮支架441的底板4414之间。As shown in FIG. 12 , the lateral bonding
如图12所示,横向滚轮支架441的顶板4413上设有上滚轮调节旋钮448,上滚轮调节旋钮448的杆体下端穿过横向滚轮支架441的顶板4413与上弹簧446相连接。As shown in FIG. 12 , the
在本实施例中,纵向贴合加强滚压装置43和横向贴合加强滚压装置44可以安装在第二贴合主支架45的顶部。当然,根据实际需要也可以安装在第一贴合主支架上。In the present embodiment, the longitudinal bonding
纵向贴合加强滚压装置43用于将贴合好的玻纤管在竖直平面上进一步压紧,防止贴合不严密,横向贴合加强滚压装置44用于将贴合好的玻纤管在水平面上进一步压紧,防止贴合不严密。The longitudinal bonding
如图8所示,为了对铝箔进行导向使其更好地与经过穿料输送管20表面的玻纤管贴合,第一贴合主支架41的顶部设有位于辅助贴合轮组42的进料侧的贴合导料辊40,贴合导料辊40的两端安装在第一贴合主支架41的两根横梁411上。As shown in FIG. 8 , in order to guide the aluminum foil to better fit with the glass fiber tube passing through the surface of the material-penetrating conveying
如图13所示,铝箔放料机构3可以包括铝箔放料轴31、放料轴制动器32、铝箔底纸收料轴33和收料轴驱动装置34,铝箔放料轴31的一端与放料轴制动器32相连接,铝箔底纸收料轴33的一端与收料轴驱动装置34相连接。其中,收料轴驱动装置34可以包括收料轴驱动电机和皮带式传动组件等。As shown in FIG. 13 , the aluminum
铝箔放料轴31用于装载铝箔带(带粘性),其由放料轴制动器控制速率,确保与铝箔底纸收料轴的速率保持同步。铝箔底纸收料轴用于收卷铝箔带的底纸,其由收料轴驱动电机驱动。The aluminum
铝箔放料轴与放料轴制动器连接,提供张力,确保铝箔在运动过程中处于拉紧状态,不会出现松驰。The aluminum foil unwinding shaft is connected with the unwinding shaft brake to provide tension to ensure that the aluminum foil is in a tensioned state during the movement, and there will be no slack.
如图14、图15和图16所示,切料机构5可以包括切料机架51、主动压料轮52、被动压料轮53、压料轮驱动装置54、提拉架55、切刀座56、切刀57和切刀驱动装置58,主动压料轮52安装在切料机架51上,主动压料轮52与压料轮驱动装置54传动连接并由其带动旋转,提拉架55与切料机架51转动连接,被动压料轮53安装在提拉架55上并位于主动压料轮52的上方,切刀57通过切刀座56可上下滑动地安装在切料机架51上,切刀57位于被动压料轮53的后侧,切刀驱动装置58与切刀座56传动连接并带动切刀座56上的切刀57上下移动。As shown in FIGS. 14 , 15 and 16 , the
压料轮驱动装置54可以包括压料轮驱动电机541、第二主动轮542、第二从动轮543和第二传动带544,第二主动轮542安装在压料轮驱动电机541的输出轴上,第二从动轮543分别安装在主动压料轮52的轮轴上,第二主动轮542通过第二传动带544与第二从动轮543传动连接。The pressing
切刀驱动装置58可以包括切刀驱动电机581、第三主动轮582、第三从动轮583、第三传动带584、联动轴585和摆臂586,第三主动轮582安装在切刀驱动电机581的输出轴上,第三从动轮583分别安装在联动轴585的一端,第三主动轮582通过第三传动带584与第三从动轮583传动连接,摆臂586安装在联动轴585上,摆臂586的上端与切刀座56相铰接,切刀驱动电机581能够驱动联动轴585上的摆臂586上下摆动,从而带动切刀座56上下移动。The
工作时,提拉架55的拉杆551可以被提起,可以纠正压好的玻纤管的位置,防止偏移导致的切口不平整,主动压料轮的速度要与过料机构的速度相一致,确保玻纤管在运行过程中,不会产生拱起,导致切口的距离不准确。When working, the pulling
工作流程:work process:
当工人将放料盘置于放料架上固定后,将玻纤管拉出,穿过穿料输送管,玻纤管依次通过玻纤管放料导料轮、第一过料轮、第二过料轮、第三过料轮运动至辅助贴合轮组位置与铝箔进行贴合。When the worker places the discharge tray on the discharge rack and fixes it, he pulls out the glass fiber tube and passes through the feeding conveying pipe. The second feeding wheel and the third feeding wheel move to the position of the auxiliary laminating wheel set to attach the aluminum foil.
铝箔通过贴合导料辊与玻纤管的下表面贴合,进而通过辅助贴合轮组,实现玻纤管表面的铝箔贴合动作,贴合好铝箔的玻纤管随后经过纵向贴合加强滚压装置和横向贴合加强滚压装置,纵向贴合加强滚压装置用于将贴合好的玻纤管在竖直平面上进一步压紧,防止贴合不严密,横向贴合加强滚压装置用于将贴合好的玻纤管在水平面上进一步压紧,防止贴合不严密。以上过程完成了玻纤管的贴合动作。The aluminum foil is attached to the lower surface of the glass fiber tube through the lamination guide roller, and then through the auxiliary lamination wheel set, the aluminum foil lamination action on the surface of the glass fiber tube is realized. Rolling device and lateral bonding reinforced rolling device, longitudinal bonding reinforced rolling device is used to further compress the bonded glass fiber tube on the vertical plane to prevent the bonding from being loose, and lateral bonding strengthens the rolling The device is used to further compress the laminated glass fiber tube on the horizontal plane to prevent the lamination from being loose. The above process completes the fitting action of the glass fiber tube.
最后,可根据实际需要,来设置需要切断贴合好玻纤管的长度,需要切断时,可将拉杆提升,将玻纤管平整置于主动压料轮和被动压料轮形成的空隙中,松开后,主动压料轮带动玻纤管向刀片位置移动,到达刀片下方后,进行切断,完成了切断的动作。Finally, the length of the glass fiber tube that needs to be cut and bonded can be set according to actual needs. When cutting is required, the pull rod can be lifted, and the glass fiber tube can be flatly placed in the gap formed by the active pressing wheel and the passive pressing wheel. After releasing, the active pressing wheel drives the glass fiber tube to move to the position of the blade, and when it reaches the bottom of the blade, it is cut to complete the cutting action.
综上所述,本实用新型的结构设计合理,能够在柔软的玻纤管表面紧密贴合铝箔,避免产生褶皱等贴合不紧密的情况,使玻纤管在实际使用过种中的寿命更长,性能更稳定,提高了生产效率。To sum up, the structure design of the present utility model is reasonable, which can closely fit the aluminum foil on the surface of the soft glass fiber tube, avoid the situation that the fit is not tight such as wrinkles, and make the glass fiber tube have a longer lifespan in actual use. longer, more stable performance, and improved production efficiency.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned embodiments, and any other changes, modifications, and substitutions made without departing from the spirit and principle of the present utility model , combination and simplification, all should be equivalent replacement methods, which are all included in the protection scope of the present invention.
Claims (10)
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