CN216230648U - Extruder base with intelligent monitoring function - Google Patents
Extruder base with intelligent monitoring function Download PDFInfo
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- CN216230648U CN216230648U CN202122763704.2U CN202122763704U CN216230648U CN 216230648 U CN216230648 U CN 216230648U CN 202122763704 U CN202122763704 U CN 202122763704U CN 216230648 U CN216230648 U CN 216230648U
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Abstract
The utility model discloses an extruder base with intelligent monitoring function, its installation that is used for the extruder position and operating condition's monitoring, include supporter structure, a plurality of hole for hoist, examine dimension structure, sensing monitoring mechanism, four installation departments, four spirit levels and four level (l) ing structures. The supporting body structure consists of a steel plate, an insulating damping layer and an insulating anticorrosive layer. The dimension checking structure comprises a liquid guide groove, a tool box, a water gun and an air gun. The sensing monitoring mechanism includes an integrated display panel and a sensor unit. Wherein the sensor unit includes a temperature sensor, a noise sensor, and an amplitude sensor. The requirements on the installation foundation of the extruder can be reduced, and the effect of quick installation and operation of the extruder is achieved; meanwhile, the designed sensor unit can be used for collecting and identifying various working parameters of the extruder, so that real-time data collection and monitoring of the equipment state of the extruder can be realized, and the extruder can be suitable for management of modern extrusion production.
Description
Technical Field
The utility model relates to a mechanical design technical field especially relates to an extruder base with intelligent monitoring function.
Background
Extruders have been rapidly developed in recent years as manufacturing equipment in the field of new materials, and various types such as twin screws and multi-screws have been derived from single screws. The extrusion main machine is matched with various plastic forming auxiliary machines such as pipes, films, silk screens, plate (sheet) materials, profiled bars, pelleting, cable coating and the like to form various plastic preparation and forming production lines for producing various plastic products. Therefore, the plastic extruder apparatus is an important component in high-end mechanical equipment, either now or in the future, and the extruder base is the support structure for extruder site installation.
Because the whole extruder has large mass, the equipment is in a high-speed dynamic running state for a long time, and is connected with auxiliary devices such as a circuit, a cooling device, an exhaust device, a filtering device and the like. Therefore, the requirement on the installation foundation is high, and a foundation pit needs to be dug; meanwhile, a cable wire pipe, an upper water pipe, a lower water pipe, a compressed air conveying pipe ditch and the like are reserved; concrete engineering is required to be poured; correcting a central line, a horizontal line and the like; therefore, in order to improve and reduce the complicated installation conditions and ways, a base which can facilitate the installation of the extruder is urgently needed.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide an extruder base having an intelligent monitoring function against the complexity of the installation conditions and manner of the current extruder.
An extruder base with intelligent monitoring function, which is used for the installation of extruder position and the monitoring of working condition, comprising:
the supporting body structure consists of a steel plate, an insulating damping layer and an insulating anticorrosive layer;
a plurality of hoisting holes arranged in the length direction of the side surface of the support body structure;
the dimension detection structure is arranged on the support body structure and comprises a liquid guide groove arranged on the upper surface of the support body structure, a tool box fixedly arranged on one side of the support body structure, and a water gun and an air gun which are arranged in the tool box;
the sensing monitoring mechanism is fixedly arranged at one side position of the upper surface of the support body structure; the sensing monitoring mechanism comprises an integrated display panel and a sensor unit arranged on the integrated display panel;
wherein the sensor unit includes a temperature sensor, a noise sensor, and an amplitude sensor;
four mounting parts fixedly mounted at the peripheral corners of the support body structure;
a level fixedly mounted on each mounting portion; and
a horizontal adjustment structure mounted on each of the mounting portions.
In one embodiment, each horizontal adjusting structure comprises a hydraulic rod fixedly arranged on the lower surface of the mounting part and a chassis fixedly arranged at the output end of the bottom of the hydraulic rod.
In one embodiment, each horizontal adjusting structure comprises an L-shaped foundation screw vertically penetrating through the mounting part, and two nuts symmetrically screwed on the L-shaped foundation screw and facing the upper surface and the lower surface of the mounting part.
In one embodiment, the insulating and shock-absorbing layer is made of polymer rubber or polymer silica gel.
In one embodiment, the insulating anticorrosive layer is made of polytetrafluoroethylene.
In one embodiment, the noise sensor is used for collecting sound waves of the working noise of the extruder.
In one embodiment, the amplitude sensor is used for acquiring the value of the vibration amplitude of the extruder.
Compared with the prior art, this practical beneficial effect is:
the utility model can reduce the requirement on the installation foundation of the extruder and achieve the effect of rapid installation and operation of the extruder; meanwhile, the designed sensor unit can be used for collecting and identifying various working parameters of the extruder, so that the real-time data collection and monitoring of the equipment state of the extruder can be realized, and the extruder can be suitable for the management of modern extruder production.
Drawings
Fig. 1 is a schematic structural diagram of this embodiment 1.
Fig. 2 is a schematic structural diagram of this embodiment 2.
Fig. 3 is a block diagram showing the structure of the sensor unit in fig. 1 or 2.
Description of the main elements
In the figure: 1. a support structure; 11. a steel plate; 12. an insulating shock-absorbing layer; 13. an insulating anticorrosive layer; 2. hoisting holes; 3. checking the dimension structure; 31. a liquid guide groove; 32. a tool box; 33. water guns, 34, air guns; 4. a sensing monitoring mechanism; 41. an integrated display panel; 42. a sensor unit; 5. an installation part; 6. a level gauge; 7. a leveling structure; 71. a hydraulic lever; 72. a chassis; 73. an L-shaped foundation screw; 74. and a nut.
The present invention is described in further detail with reference to the drawings and the detailed description.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by persons skilled in the art based on the embodiments in the present application without any creative work belong to the protection scope of the present application.
Example 1
Referring to fig. 1 and 3, the present embodiment provides an extruder base with an intelligent monitoring function, which is used for installation of an extruder position and monitoring of an operating state.
Above-mentioned extruder base with intelligent monitoring function includes support body structure 1, a plurality of hole for hoist 2, examines dimension structure 3, sensing monitoring mechanism 4, four installation departments 5, four spirit levels 6 and four level control structures 7.
The supporting body structure 1 is composed of a steel plate 11, an insulating damping layer 12 and an insulating anticorrosive layer 13. The support body structure 1 can improve the high stability of the mounting position of the extruder.
The insulating shock-absorbing layer 12 is made of polymer rubber or polymer silica gel. Polymer rubber and polymer silica gel all possess high shock absorption performance and high insulating nature to after the extruder was installed on supporter structure 1, can ensure the safety and the stability of extruder operation.
The insulating anticorrosive layer 13 is made of polytetrafluoroethylene. The polytetrafluoroethylene material can provide the holistic corrosion protection of supporting body structure 1 to can ensure the life of supporting body structure 1 structure.
Wherein, a plurality of hoisting holes 2 are arranged in the length direction of the side surface of the supporting body structure 1. It can be used to hoist the placement of the support structure 1 for subsequent installation of the extruder on the support structure 1.
Wherein, the dimension checking structure 3 is arranged on the support body structure 1; the fiber inspecting structure 3 includes a liquid guiding groove 31 opened on the upper surface of the supporting body structure 1, a tool box 32 fixedly installed on one side of the supporting body structure 1, a water gun 33 and an air gun 34 arranged in the tool box 32.
In this embodiment, liquid guide groove 31 can be used to install the emission of extruder washing clean in-process waste liquid and the collection of maintenance fluid on supporting body structure 1, and squirt 33 and the air gun 34 of design are clean, comparatively practical for the clearance on convenient extruder equipment surface.
Wherein, the sensing monitoring mechanism 4 is fixedly arranged at one side position of the upper surface of the supporting body structure 1; the sensing monitoring mechanism 4 includes an integrated display panel 41 and a sensor unit 42 mounted on the integrated display panel 41. The sensor unit 42 includes a temperature sensor, a noise sensor, and an amplitude sensor.
The noise sensor is used for collecting sound waves of the working noise of the extruder. The amplitude sensor is used for acquiring the vibration amplitude value of the extruder.
In this embodiment, the temperature sensor may detect the temperature of the outer surface of the extruder device, and push the monitoring result to the monitoring terminal in real time, where the monitoring terminal is a computer terminal, and the sound wave of the working noise of the extruder, which is collected by the noise sensor, may be uploaded to the integrated display panel 41 for display in the mode of the noise wave vibration image; the extruder vibration amplitude value acquired by the amplitude sensor can judge the running state of the extruder through the vibration amplitude, so that the running state of the extruder equipment is monitored in real time, and the reliability of the running management of the extruder can be ensured.
Wherein, the four mounting parts 5 are fixedly mounted at the peripheral corners of the support body structure 1; four levels 6 are all fixedly mounted on each mounting portion 5. The mounting portion 5 can be used to provide a support angle for horizontal adjustment of the support body structure 1, and the level gauge 6 can be used to analyze the flatness of the horizontal placement of the support body structure 1.
Wherein four level adjustment structures 7 are mounted on the four mounting portions 5. Each horizontal adjustment structure 7 includes a hydraulic rod 71 fixedly mounted on the lower surface of the mounting portion 5 and a chassis 72 fixedly mounted on the bottom output end of the hydraulic rod 71.
In this embodiment, the horizontal deviation degree of the supporting body structure 1 is measured according to the level gauge 6, and the horizontal deviation degree is analyzed by the computer terminal and then an adjusting signal is transmitted to the hydraulic rod 71 for adjustment, so that the hydraulic pressure automatic correction of the position level of the supporting body structure 1 can be met.
In conclusion, the extruder base with the intelligent monitoring function can reduce the requirements on the installation foundation of the extruder and achieve the effect of quick installation and operation of the extruder; meanwhile, the designed sensor unit 42 can be used for collecting and identifying various working parameters of the extruder, so that real-time data collection and monitoring of the equipment state of the extruder can be realized, the structure is simple and reasonable, the adaptability is high, and specific equipment structure adjustment can be carried out according to the requirements of customers, so that the extruder can adapt to different types of extruders, and the influence of the change of the functions of the extruder on the size of a base platform can be adapted, so that the extruder is suitable for the management of modern extruder production.
Example 2
Referring to fig. 2, the difference between the present embodiment and embodiment 1 is:
four level adjustment structures 7 are mounted on the four mounting portions 5. Each horizontal adjusting structure 7 includes an L-shaped anchor screw 73 vertically penetrating the mounting portion 5, and two nuts 74 symmetrically screwed on the L-shaped anchor screw 73 and facing the upper and lower surfaces of the mounting portion 5.
In this embodiment, under the action of the level parameter provided by the level gauge 6, the two nuts 74 symmetrically disposed on the L-shaped anchor screws 73 can be adjusted, and the height between the two nuts 74 can be adjusted, so that the horizontal position of the platform can be adjusted, and the mechanical leveling type use of the support body structure 1 for horizontal adjustment can be satisfied.
The above embodiments only express several embodiments of the present invention, and do not limit the present invention, and all the simple modifications, changes and equivalent structural changes made to the above embodiments according to the present technical practical matter still belong to the protection scope of the technical solution of the present invention.
Claims (7)
1. An extruder base with intelligent monitoring function, which is used for the installation of extruder position and the monitoring of working condition, is characterized by comprising:
the supporting body structure (1) is composed of a steel plate (11), an insulating damping layer (12) and an insulating anticorrosive layer (13);
a plurality of hoisting holes (2) arranged in the length direction of the side surface of the support body structure (1);
the maintenance inspection structure (3) is arranged on the support body structure (1), and the maintenance inspection structure (3) comprises a liquid guide groove (31) arranged on the upper surface of the support body structure (1), a tool box (32) fixedly arranged on one side of the support body structure (1), a water gun (33) arranged in the tool box (32) and an air gun (34);
the sensing monitoring mechanism (4) is fixedly arranged at one side position of the upper surface of the supporting body structure (1); the sensing monitoring mechanism (4) comprises an integrated display panel (41) and a sensor unit (42) mounted on the integrated display panel (41);
wherein the sensor unit (42) comprises a temperature sensor, a noise sensor and an amplitude sensor;
four mounting parts (5) fixedly mounted at the peripheral corners of the support body structure (1);
a level (6) fixedly mounted on each mounting portion (5); and
a level adjustment structure (7) mounted on each of the mounting portions (5).
2. An extruder base with an intelligent monitoring function according to claim 1, wherein each horizontal adjusting structure (7) comprises a hydraulic rod (71) fixedly installed on the lower surface of the installation part (5) and a chassis (72) fixedly installed at the bottom output end of the hydraulic rod (71).
3. The extruder base with the intelligent monitoring function according to claim 1, wherein each horizontal adjusting structure (7) comprises an L-shaped ground screw (73) vertically penetrating through the installation part (5), and two nuts (74) symmetrically screwed on the L-shaped ground screw (73) and facing to the upper surface and the lower surface of the installation part (5).
4. The extruder base with the intelligent monitoring function according to claim 1, wherein the insulating shock-absorbing layer (12) is made of polymer rubber or polymer silica gel.
5. The extruder base with the intelligent monitoring function according to claim 1, wherein the insulating anticorrosive layer (13) is made of polytetrafluoroethylene.
6. The extruder base with the intelligent monitoring function as claimed in claim 1, wherein the noise sensor is used for collecting sound waves of the working noise of the extruder.
7. The extruder base with the intelligent monitoring function as recited in claim 1, wherein the amplitude sensor is used for acquiring the value of the vibration amplitude of the extruder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122763704.2U CN216230648U (en) | 2021-11-12 | 2021-11-12 | Extruder base with intelligent monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122763704.2U CN216230648U (en) | 2021-11-12 | 2021-11-12 | Extruder base with intelligent monitoring function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216230648U true CN216230648U (en) | 2022-04-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122763704.2U Active CN216230648U (en) | 2021-11-12 | 2021-11-12 | Extruder base with intelligent monitoring function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216230648U (en) |
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2021
- 2021-11-12 CN CN202122763704.2U patent/CN216230648U/en active Active
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