CN216228603U - Dust collector suitable for glass fiber composite polishes - Google Patents
Dust collector suitable for glass fiber composite polishes Download PDFInfo
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- CN216228603U CN216228603U CN202122866894.0U CN202122866894U CN216228603U CN 216228603 U CN216228603 U CN 216228603U CN 202122866894 U CN202122866894 U CN 202122866894U CN 216228603 U CN216228603 U CN 216228603U
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- dust
- polishing
- robot controller
- protective cover
- glass fiber
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Abstract
The utility model discloses a dust removal device suitable for polishing a glass fiber composite material, which comprises a mechanical arm, a robot controller and an installation frame, wherein the robot controller is rotatably connected with one side of the mechanical arm, the installation frame is installed on one side of the robot controller, one end of the installation frame is provided with a dust prevention mechanism, one side of the robot controller is provided with a collection mechanism, and the robot controller is provided with a dust absorption butt joint channel. Through the protection casing at the externally mounted of head of polishing, and be connected with the dustproof brush of suitable length on the protection casing, make the head of polishing when polishing glass fiber composite, the brush that sets up on the dustproof brush can closely laminate with the work piece, prevent that the dust from overflowing, can absorb the dust that the in-process produced of polishing through the dust absorption pipe that sets up, the dust is inhaled the dust absorption pipe in the protection casing, then the dust is carried to the delivery pipe again through dust absorption butt joint passageway, dust in the delivery pipe can directly reach and collect in the dust collecting box afterwards.
Description
Technical Field
The utility model relates to the technical field of dust removing equipment, in particular to a dust removing device suitable for polishing a glass fiber composite material.
Background
The glass fiber composite material is a material which is formed by compounding glass fibers and products thereof serving as reinforcing materials and base materials through a certain forming process, and the glass fiber composite material is a resin-based composite material and can be formed by hand pasting, winding, pressing and other forming processes or injection and pultrusion forming processes. Because of the characteristics of light weight, corrosion resistance, insulation and the like, the glass fiber composite material can be widely applied to the fields of hand machinery, chemical engineering, transportation and the like, and the glass fiber composite material is usually required to be polished in the production process.
In the prior art, a plurality of high-power dust suction devices are usually arranged in a large polishing room, and workers wear dust masks or protective clothing to polish glass fiber composite materials manually; or let the robot polish in the room of polishing, clearance and maintenance robot at interval, the efficiency of polishing not only is lower in the manual work in the above-mentioned method, and more labour has been wasted, the staff also can cause irreversible injury to staff's health at the long-time dust of inhaling of in-process of polishing simultaneously, and use the robot to polish, in long-time in-process dust of polishing probably gets into the robot, cause equipment failure very easily, need the continuous maintenance to equipment of staff, not only the use cost of device has been increased to a certain extent, and also reduced the production efficiency of product to a certain extent, certain economic loss has been caused for the enterprise, consequently, need to design a dust keeper urgently.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems and designs a dust removal device suitable for polishing glass fiber composite materials.
The technical scheme of the utility model is that the dust removal device suitable for polishing the glass fiber composite material comprises a mechanical arm, a robot controller and an installation frame, wherein the robot controller is rotatably connected with one side of the mechanical arm, the installation frame is installed on one side of the robot controller, one end of the installation frame is provided with a dustproof mechanism, one side of the robot controller is provided with a collection mechanism, and the robot controller is provided with a dust absorption butt joint channel.
As a further supplement of the utility model, the dust-proof mechanism comprises a protective cover, the protective cover is connected to one side of the mounting frame away from the robot controller, the protective cover is connected with a driving motor, the driving end of the driving motor is connected with a transmission rod, one end of the transmission rod penetrates through the protective cover and is connected with a polishing head, the protective cover is connected with a dust-proof brush, the protective cover is connected with a dust-collecting pipe, and one end of the dust-collecting pipe away from the protective cover is connected to the robot controller and is butted with the dust-absorbing butt-joint channel.
As a further supplement of the utility model, the protective shell is connected to the protective cover and is sleeved on the driving motor, so that the situation that a circuit is short-circuited in the driving motor due to more dust accumulated in the driving motor in the long-time use process of the device can be avoided, the service life of the driving motor is prolonged, and the maintenance cost of the device is reduced.
As a further supplement of the utility model, the robot controller is connected with a control panel, and the control panel is electrically connected with the driving motor, so that the robot controller can be conveniently controlled by workers, and the practicability of the robot controller is improved.
As a further supplement of the utility model, the collecting mechanism comprises an output pipe, the output pipe is connected to the robot controller and is in butt joint with the dust absorption butt joint channel, one side of the output pipe, which is far away from the robot controller, is connected with a dust collecting box, and a filter screen is arranged in the dust collecting box, so that generated dust can be effectively collected, and the condition that the grinding of the device is influenced by more dust is avoided.
As a further supplement of the utility model, the number of the filter screens is two, thereby effectively improving the dust collecting effect of the device.
The beneficial effects are that:
1. when the device is used, the protective cover is arranged outside the polishing head, and the dustproof hairbrush with the proper length is connected on the protective cover, so that when the polishing head polishes the glass fiber composite material, the hairbrush arranged on the dustproof hairbrush can be tightly attached to a workpiece, and dust is prevented from escaping, and the condition that the device is damaged due to the fact that dust enters the device in the polishing process is avoided.
2. In the using process of the dust collecting device, the dust generated in the grinding process can be absorbed through the arranged dust collecting pipe, the dust is sucked into the dust collecting pipe in the protective cover, then the dust is conveyed into the output pipe again through the robot controller, then the dust in the output pipe can directly reach the dust collecting box to be collected, the dust of the dust collecting pipe and the dust of the output pipe are converged in the dust absorbing butt joint channel, the collecting effect is improved through the arranged filter screen, the dust collecting device can effectively collect the generated dust, and the condition that the grinding of the device is influenced due to more dust is avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
the structure at A in FIG. 2 is enlarged;
FIG. 3 is a schematic structural diagram of a shield of the dust removing device of the present invention;
fig. 4 is a schematic view of the internal structure of the dust removing device of the present invention.
In the figure, 1, a mechanical arm; 2. a robot controller; 3. a mounting frame; 4. a protective cover; 5. a drive motor; 6. a transmission rod; 7. polishing head; 8. a dustproof brush; 9. a dust collection pipe; 10. an output pipe; 11. a dust collection box; 12. a filter screen; 13. a protective shell; 14. a control panel; 15. and dust is absorbed in the butt joint channel.
Detailed Description
Firstly, the design of the utility model is designed originally, the glass fiber composite material is usually polished manually at present, workers generally wear dust masks or protective clothing and are harmful to the bodies of the workers after long time, some glass fiber composite materials are polished by robots, but the utility model has certain defects that the robots need to be cleaned and maintained at intervals, the robots are used for polishing, dust can enter the robots during long-time polishing, equipment faults are particularly easily caused, and in order to solve the problems, the utility model provides the dust removal device suitable for polishing the glass fiber composite material.
The present invention will be described in detail with reference to the accompanying drawings, and as shown in fig. 1 to 4, the dust removing apparatus mainly includes a robot arm 1, a robot controller 2 installed at one side of the robot arm 1, and a mounting frame 3 installed at one side of the robot controller 2, wherein a dust preventing mechanism is provided at one end of the mounting frame 3 for preventing dust from splashing during polishing, and a collecting mechanism is provided at one side of the robot controller 2 for collecting dust.
The following description will be made of the dust-proof mechanism and the collection mechanism, respectively:
the dustproof mechanism mainly comprises a protective cover 4, the protective cover 4 is connected to one side, far away from the robot controller 2, of the mounting frame 3, a driving motor 5 is connected to the protective cover 4, a driving end of the driving motor 5 is connected with a transmission rod 6, one end of the transmission rod 6 penetrates through the protective cover 4 and is connected with a polishing head 7, the polishing head 7 is driven by the driving motor 5 to polish the glass fiber composite material, and the transmission rod 6 plays a role in transmission; the robot controller 2 is connected with a control panel 14, the control panel 14 is electrically connected with the driving motor 5, and the arrangement can facilitate workers to control the device, so that the practicability of the device is improved; in order to strengthen the dust prevention, a dust prevention brush 8 and a dust absorption pipe 9 with proper length are connected to the protective cover 4, wherein one end of the dust absorption pipe 9, which is far away from the protective cover 4, is connected to the robot controller 2; in order to extract dust, a dust extractor is provided in the robot controller 2, and dust generated during polishing is sucked by the dust extractor and then enters the collection mechanism through the dust suction pipe.
The protective shell 13 is connected to the protective cover 4, the protective shell 13 is sleeved on the driving motor 5, and the arrangement can prevent the device from accumulating more dust in the driving motor 5 in a long-time use process, so that a circuit short circuit condition in the driving motor 5 is caused, the service life of the driving motor 5 is prolonged, and the maintenance cost of the device is reduced; above-mentioned dustproof brush can closely laminate with the work piece, make the head of polishing 7 when polishing glass fiber composite, prevent the dust effusion, thereby avoided polishing the condition that leads to the device to damage in the in-process dust entering device, the device has solved among the prior art owing to lack dustproof mechanism, thereby influence the problem of efficiency of polishing, dust pipe 9 through setting up can absorb the dust that the in-process produced of polishing, the dust is inhaled dust absorption pipe 9 in protection casing 4, finally flow in the collection mechanism.
The collecting mechanism comprises an output pipe 10, wherein the output pipe 10 is connected to the robot controller 2, one side of the output pipe 10, which is far away from the robot controller 2, is connected with a dust collecting box 11, and two layers of filter screens 12 are arranged in the dust collecting box 11, so that the dust collecting effect of the device is improved; the dust is extracted through the dust extractor and conveyed into the output pipe 10 again through the robot controller 2, then the dust in the output pipe 10 can directly reach the dust collecting box 11 for collection, the collection effect is improved through the arranged filter screen 12, the generated dust can be effectively collected through the arrangement, and the condition that the grinding of the device is influenced due to more dust is avoided; meanwhile, in order to prevent dust from entering the interior of the machine, a dust absorption butt joint channel 15 is further arranged on the robot controller 2, the dust absorption pipe 9 and the output pipe 10 are respectively in butt joint with the dust absorption butt joint channel 15, the absorbed dust is buffered in the dust absorption butt joint channel 15, and then the dust is input into the dust collection box 11 through the output pipe 10.
The working principle is as follows: when dust is generated in the working process of the device, the protective cover 4 arranged outside the polishing head 7 is connected with the dustproof brush 8 with a proper length, so that when the polishing head 7 polishes the glass fiber composite material, the brush arranged on the dustproof brush 8 can be tightly attached to a workpiece, the dust is prevented from escaping, and the condition that the device is damaged due to the fact that the dust enters the device in the polishing process is avoided;
when needs are collected the dust, can absorb the dust that the in-process produced of polishing through the dust absorption pipe 9 that sets up, the dust is inhaled dust absorption pipe 9 in protection casing 4, then the dust is carried to output tube 10 in through robot controller 2 again, the dust in the output tube 10 can directly reach and collect in the dust collecting box 11 afterwards, and the filter screen 12 that sets up has then improved the effect of collecting, this setting can effectually be collected the dust that produces, thereby avoid the more condition that influences the device and polish of dust.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (6)
1. The utility model provides a dust collector suitable for glass fiber composite polishes, a serial communication port, including arm (1), robot control ware (2) and mounting bracket (3), robot control ware (2) with one side of arm (1) is rotated and is connected, the mounting bracket is installed one side of robot control ware (2), the one end of mounting bracket (3) is provided with dustproof mechanism, one side of robot control ware (2) is provided with collects the mechanism, be provided with dust absorption butt joint passageway (15) on robot control ware (2).
2. The dust removal device suitable for polishing of glass fiber composite materials according to claim 1, wherein the dust prevention mechanism comprises a protective cover (4), the protective cover (4) is connected to one side, away from the robot controller (2), of the mounting frame (3), a driving motor (5) is connected to the protective cover (4), a driving end of the driving motor (5) is connected with a transmission rod (6), one end of the transmission rod (6) penetrates through the protective cover (4) and is connected with a polishing head (7), a dust prevention brush (8) is connected to the protective cover (4), a dust suction pipe (9) is connected to the protective cover (4), and one end, away from the protective cover (4), of the dust suction pipe (9) is connected to the robot controller (2) and is in butt joint with the dust absorption butt joint channel (15).
3. The dust removal device suitable for polishing of glass fiber composite materials according to claim 2, wherein a protective shell (13) is connected to the protective cover (4), and the protective shell (13) is sleeved on the driving motor (5).
4. The dust removing device for grinding of the glass fiber composite material as claimed in claim 2, wherein a control panel (14) is connected to the robot controller (2), and the control panel (14) is electrically connected with the driving motor (5).
5. The dust removing device for polishing glass fiber composite material as claimed in claim 1, wherein the collecting mechanism comprises an output pipe (10), the output pipe (10) is connected to the robot controller (2) and is butted with the dust absorption butt joint channel (15), a dust collecting box (11) is connected to one side of the output pipe (10) far away from the robot controller (2), and a filter screen (12) is arranged in the dust collecting box (11).
6. A dust extraction apparatus suitable for use in the sanding of glass fibre composite material according to claim 5, characterised in that the number of the filter meshes (12) is two.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122866894.0U CN216228603U (en) | 2021-11-22 | 2021-11-22 | Dust collector suitable for glass fiber composite polishes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122866894.0U CN216228603U (en) | 2021-11-22 | 2021-11-22 | Dust collector suitable for glass fiber composite polishes |
Publications (1)
Publication Number | Publication Date |
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CN216228603U true CN216228603U (en) | 2022-04-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202122866894.0U Active CN216228603U (en) | 2021-11-22 | 2021-11-22 | Dust collector suitable for glass fiber composite polishes |
Country Status (1)
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CN (1) | CN216228603U (en) |
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2021
- 2021-11-22 CN CN202122866894.0U patent/CN216228603U/en active Active
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