CN216228253U - Waste collecting and cutting fluid recycling device for gantry machining center - Google Patents
Waste collecting and cutting fluid recycling device for gantry machining center Download PDFInfo
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- CN216228253U CN216228253U CN202122638081.6U CN202122638081U CN216228253U CN 216228253 U CN216228253 U CN 216228253U CN 202122638081 U CN202122638081 U CN 202122638081U CN 216228253 U CN216228253 U CN 216228253U
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Abstract
The utility model relates to the technical field of large and medium gantry machining centers, in particular to a waste collection and cutting fluid recycling device of a gantry machining center, which comprises a gantry machining center, a collection device arranged at the rear part of the gantry machining center and a chip cleaner arranged above the collection device and used for guiding cutting fluid, wherein one end of the chip cleaner is provided with a drainage port, the collection device comprises a collection basket, a water tank, a drain pipe and a recovery box, the collection basket is positioned below the drainage port and arranged above the water tank in a sliding manner, and the recovery box is positioned on one side of the lower part of the water tank; collect the basket bottom and be provided with the one-level filter screen, the basin top is provided with the second grade filter screen, is provided with the tertiary basket of straining with the dismantlement mode in the collection box, and the basin passes through the outlet pipe and links to each other with the tertiary basket of straining, still is provided with filter house and circulating water pump in the collection box, when not increasing factory building area, the effectual collection volume that has improved the sweeps and the water storage capacity of collection box, has reached long-time unmanned guard's purpose.
Description
The technical field is as follows:
the application relates to the technical field of gantry machining centers, in particular to a waste collecting and cutting fluid recycling device for a gantry machining center.
Background art:
for the current gantry machining environment, a large amount of cutting fluid and waste materials are generated by utilization every day, and workers need to process the gantry machining environment once every two days, so that normal machining of a machine tool is affected. With the national higher and higher workshop operating environment and the higher and higher operating efficiency of the machine tools by enterprises, the collection of cutting waste and the recycling of cutting fluid are the problems to be considered by each machine tool user.
The common waste collecting and cutting fluid recycling in the current market has the following two forms:
the first method adopts a manual cleaning mode for processing, and a general method adopts a mode of digging a waste pit at a chip outlet at the front side of a machine tool, and the like, so that the labor intensity of workers is high, the collection and scattering of cutting fluid are not facilitated, the processing environment is poor, the cutting fluid cannot reach the filtering precision, the circulating cutting fluid motor of the machine tool breaks down, the maintenance cost is increased, and the improvement of the processing environment is also not facilitated;
the second method adopts special equipment to recover the waste materials and the cutting fluid, such as adding a front-side chip cleaner to collect the waste materials and the cutting fluid, but for more waste materials, if the collecting capacity is increased, the cost is increased and the plant floor area of machine tool auxiliary equipment is increased.
And the sizes of iron chips and impurity particles in the existing cutting fluid are different, and the requirement of filtering precision cannot be met when the cutting fluid is uniformly filtered.
The utility model has the following contents:
in order to solve the technical problems, the utility model provides a waste collecting and cutting fluid recycling device for a gantry machining center, which solves the technical problems that: the conventional chip cleaner has small chip collecting capacity and low cutting fluid filtering precision. In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:
a waste collecting and cutting fluid recycling device of a gantry machining center comprises the gantry machining center, a collecting device arranged at the rear part of the gantry machining center and a chip cleaner arranged above the collecting device and used for guiding cutting fluid, wherein a water drainage port is formed in one end of the chip cleaner, the collecting device comprises a collecting basket, a water tank, a water drain pipe and a recovery box, the collecting basket is positioned below the water drainage port and arranged above the water tank in a sliding mode, and the recovery box is positioned on one side of the lower part of the water tank; collect the basket bottom and be provided with the one-level filter screen, the basin top is provided with the second grade filter screen, is provided with the tertiary basket of straining with the dismantlement mode in the collection box, and the basin passes through the outlet conduit and links to each other with the tertiary basket of straining, still is provided with filter house and circulating water pump in the collection box.
Further, the gantry machining center comprises a machine tool, and chip removers are arranged on two sides of the machine tool and located below a working surface of the machine tool.
Furthermore, the bottom of the water tank is provided with a slope finding device which flows to the recycling box, and the slope range of the slope finding device is 3% -5%.
Furthermore, a track for the collection basket to slide is arranged in the water tank.
Furthermore, the lower part of the collecting basket is provided with a slide block matched with the track.
Further, the filter house includes baffle A and baffle B, and baffle A and baffle B top all are provided with the level four filter screen, and baffle A and baffle B divide into first settling zone, second settling zone and imbibition district with the collection box, and the basket is strained to the tertiary and is located first settling zone upper portion, and circulating water pump is located the imbibition district.
The utility model has the beneficial effects that: by arranging the collecting basket and the water tank, the collecting volume of the scraps and the water storage capacity of the recovery tank are effectively improved while the floor area of a factory building is not increased, and the aim of long-time unattended operation is fulfilled; the collecting basket is arranged above the water tank in a sliding mode, and when the scraps in the collecting basket need to be cleaned, the collecting basket slides to the middle position of the water tank from the lower water opening, so that centralized treatment is realized, and time and labor are saved; through setting up multi-stage filtration, progressively filter not equidimension iron fillings and impurity, improved cutting fluid filter fineness, increased circulating water pump's life, and utilize the collection basket with the large granule iron fillings of great proportion and impurity to collect, be convenient for in time clear up.
Description of the drawings:
FIG. 1 is a schematic view of the collecting device and recycling bin of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the internal structure of the recycling bin of the present invention.
In the figure:
1. the device comprises a gantry machining center, 21, baffles A and 22, baffles B and 23, four-stage filter screens, 3, a chip remover, 31, a drainage port, 4, a collecting basket, 41, a first-stage filter screen, 42, a sliding block, 5, a water tank, 51, a rail, 6, a water drain pipe, 7, a recovery box, 8, a second-stage filter screen, 9, a third-stage filter basket, 10, a circulating water pump, 11, a machine tool, 12, a first settling zone, 13, a second settling zone, 14 and a liquid suction zone.
The specific implementation mode is as follows:
to further clarify the objects, technical solutions and advantages of the present invention, the present invention will now be described in further detail with reference to the accompanying drawings and the following examples so that the public may better understand the method of carrying out the present invention, and the specific embodiments of the present invention are:
a waste collecting and cutting fluid recycling device for a gantry machining center comprises a gantry machining center 1, a collecting device arranged at the rear part of the gantry machining center 1 and a chip cleaner 3 arranged above the collecting device and used for guiding cutting fluid, wherein a drainage port 31 is formed in one end of the chip cleaner 3, the collecting device comprises a collecting basket 4, a water tank 5, a drain pipe 6 and a recovery box 7, the collecting basket 4 is positioned below the drainage port 31 and is arranged above the water tank 5 in a sliding mode, and the recovery box 7 is positioned on one side of the lower part of the water tank 5; collect 4 bottoms of basket and be provided with one- level filter screen 41, 5 tops of basin are provided with second grade filter screen 8, and second grade filter screen 8 not only can filter iron fillings and impurity at ordinary times, is collecting basket 4 moreover when being hoisted out the clearance, can also filter iron fillings and impurity, avoids influencing 1 production at longmen machining center.
The three-stage filter basket 9 is arranged in the recovery box 7 in a detachable mode, and the three-stage filter basket 9 can be detached and cleaned regularly.
The water tank 5 is connected with a three-stage filter basket 9 through a drain pipe 6, a filter part and a circulating water pump 10 are further arranged in the recovery tank 7, and the circulating water pump 10 is used for conveying the cutting fluid with impurities removed to a working surface.
The gantry machining center 1 comprises a machine tool 11, and chip removers 3 are arranged on two sides of the machine tool 11 and located below the working surface of the machine tool 11, so that scrap iron and impurities are conveniently entrained and collected.
The bottom of the water tank 5 is provided with a slope for finding a slope toward the recycling bin 7, and the slope of the slope for finding a slope is 3%, and in other embodiments, the slope can be set to be 4% or 5%.
Be provided with in the basin 5 and supply the gliding track 51 of collection basket 4, collect basket 4 lower part be provided with track 51 complex slider 42, track 51 and slider 42 cooperation make things convenient for collection basket 4 to pull out in mouth of a river 31 lower part down, and then conveniently clear up iron fillings and the impurity in the collection basket 4.
The filtering part comprises a baffle A21 and a baffle B22, and four-stage filter screens 23 are arranged above the baffle A21 and the baffle B22, so that the iron chips and impurities can be conveniently precipitated; baffle A21 and baffle B22 divide into first settling zone 12, second settling zone 13 and imbibition district 14 with collection box 7, and first settling zone 12 and second settling zone 13 can deposit iron fillings and impurity, and tertiary filter basket 9 is located first settling zone 12 upper portion, and circulating water pump 10 is located imbibition district 14.
The working principle and the working process of the utility model are as follows: cutting fluid in the machine tool 11 flows into the chip cleaner 3 with scrap iron and impurities, is discharged into the collecting basket 4 through the water outlet 31, collects part of the scrap iron in the collecting basket 4 through the primary filter screen 41, pushes the collecting basket 4 after the collecting basket 4 is fully collected, enables the collecting basket 4 to slide on the track 51 through the slide block 42, slides to one side of the water outlet 31, and lifts the collecting basket 4 out by utilizing a crane; simultaneously inside iron fillings and the impurity of coolant liquid part can be filtered and get into basin 5 by second grade filter screen 8, the cutting fluid in the basin 5 passes through drain pipe 6 because the dead weight, flows to tertiary filter basket 9 and carries out the meticulous filtration, then few iron fillings and impurity deposit in first settling zone 12, second settling zone 13, and clean cutting fluid absorbs into liquid suction zone 14, utilizes circulating water pump 10 to carry to the working face, and then the whole flow of circulation.
In describing the present invention, it is to be understood that the terms "center", "upper", "lower", "left", "right", "front", "rear", "left lower", "right upper", "outer", "clockwise", "counterclockwise", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the scope of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. While the utility model has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the utility model as disclosed herein.
Claims (6)
1. The utility model provides a longmen machining center garbage collection and cutting fluid cyclic utilization device, includes longmen machining center (1), sets up collection device and chip cleaner (3) that are used for guiding the cutting fluid of setting in the collection device top at longmen machining center (1) rear portion, and chip cleaner (3) one end is provided with down mouth of a river (31), its characterized in that: the collecting device comprises a collecting basket (4), a water tank (5), a drain pipe (6) and a recovery box (7), wherein the collecting basket (4) is positioned below the drain opening (31) and is arranged above the water tank (5) in a sliding manner, and the recovery box (7) is positioned on one side of the lower part of the water tank (5); the bottom of the collecting basket (4) is provided with a first-level filter screen (41), the top of the water tank (5) is provided with a second-level filter screen (8), a third-level filter basket (9) is detachably arranged in the recovery box (7), the water tank (5) is connected with the third-level filter basket (9) through a drain pipe (6), and the recovery box (7) is further internally provided with a filtering part and a circulating water pump (10).
2. The waste collecting and cutting fluid recycling device for gantry machining centers according to claim 1, characterized in that: the gantry machining center (1) comprises a machine tool (11), and chip removers (3) are arranged on two sides of the machine tool (11) and located below the working surface of the machine tool (11).
3. The waste collecting and cutting fluid recycling device for gantry machining centers according to claim 1, characterized in that: the bottom of the water tank (5) is provided with a slope finding device which flows to the recycling box (7), and the slope range of the slope finding device is 3% -5%.
4. The waste collecting and cutting fluid recycling device for gantry machining centers according to claim 1, characterized in that: a track (51) for the collection basket (4) to slide is arranged in the water tank (5).
5. The waste collecting and cutting fluid recycling device for gantry machining centers as claimed in claim 4, wherein: the lower part of the collecting basket (4) is provided with a slide block (42) matched with the track (51).
6. The waste collecting and cutting fluid recycling device for gantry machining centers according to claim 1, characterized in that: the filter house includes baffle A (21) and baffle B (22), and baffle A (21) and baffle B (22) top all are provided with level four filter screen (23), and baffle A (21) and baffle B (22) divide recovery box (7) into first settling zone (12), second settling zone (13) and imbibition district (14), and tertiary filter basket (9) are located first settling zone (12) upper portion, and circulating water pump (10) are located imbibition district (14).
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CN202122638081.6U CN216228253U (en) | 2021-11-01 | 2021-11-01 | Waste collecting and cutting fluid recycling device for gantry machining center |
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CN202122638081.6U CN216228253U (en) | 2021-11-01 | 2021-11-01 | Waste collecting and cutting fluid recycling device for gantry machining center |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114800029A (en) * | 2022-06-07 | 2022-07-29 | 马鞍山冠德电子科技有限责任公司 | Cutting fluid recovery device and cutting fluid recovery method for CNC equipment |
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2021
- 2021-11-01 CN CN202122638081.6U patent/CN216228253U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114800029A (en) * | 2022-06-07 | 2022-07-29 | 马鞍山冠德电子科技有限责任公司 | Cutting fluid recovery device and cutting fluid recovery method for CNC equipment |
CN114800029B (en) * | 2022-06-07 | 2024-06-07 | 马鞍山冠德电子科技有限责任公司 | Cutting fluid recycling device and cutting fluid recycling method for CNC equipment |
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