CN216226008U - Gas cylinder processing apparatus - Google Patents

Gas cylinder processing apparatus Download PDF

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Publication number
CN216226008U
CN216226008U CN202120863738.6U CN202120863738U CN216226008U CN 216226008 U CN216226008 U CN 216226008U CN 202120863738 U CN202120863738 U CN 202120863738U CN 216226008 U CN216226008 U CN 216226008U
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gas cylinder
transverse shaft
cleaning
chain
main body
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CN202120863738.6U
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Chinese (zh)
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向晋
范强
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Hunan Kaimeite Gases Co ltd
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Hunan Kaimeite Gases Co ltd
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Abstract

The application discloses a gas cylinder processing device, which comprises main body brackets on two sides; the transverse shaft is arranged between the two main body brackets, and two ends of the transverse shaft are respectively in rotary connection with the main body brackets; the lifting platform is arranged below the transverse shaft and used for placing the gas bottle to be cleaned; the clamping mechanism is arranged on the transverse shaft and used for clamping the gas bottle to be cleaned; the turnover driving mechanism is fixedly connected with the transverse shaft and drives the transverse shaft to turn over; and the cleaning and purging mechanism is used for cleaning the inner wall of the gas cylinder. The application provides a gas cylinder processing apparatus compares in prior art, and it can be used to gas cylinder upset, inner wall washing and sweep the processing, and is efficient, low in labor strength and more convenient.

Description

Gas cylinder processing apparatus
Technical Field
The application relates to the technical field of gas cylinder processing, more specifically say, especially relate to a gas cylinder processing apparatus.
Background
After a hydrostatic test or inner wall grinding, degreasing and passivation treatment are carried out on the gas cylinder for pressure gas, pressure test water in a steel cylinder, grinding materials and treatment liquid for inner wall grinding treatment need to be poured out, and after the pressure test water, the grinding materials and the treatment liquid are poured out, the inner wall needs to be cleaned and swept.
At present, the gas cylinder is emptyd and dry and mainly relies on the manual operation of operation workman, because the weight of gas cylinder is heavier, need consume very big physical power during manual operation, workman's intensity of labour is big, and production efficiency is low.
Therefore, there is a need for a gas cylinder processing apparatus, which can realize the turnover, inner wall cleaning and purging of the gas cylinder, and has high cleaning efficiency, low strength and more convenience.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the application provides a gas cylinder processing apparatus, and it can be used for gas cylinder upset, inner wall washing and sweep the processing, and efficient, low in labor strength and more convenient.
The technical scheme provided by the application is as follows:
the gas cylinder processing device is characterized by comprising main body brackets on two sides;
the transverse shaft is arranged between the two main body brackets, and two ends of the transverse shaft are respectively in rotary connection with the main body brackets;
the lifting platform is arranged below the transverse shaft and used for placing the gas bottle to be cleaned;
the clamping mechanism is arranged on the transverse shaft and used for clamping the gas bottle to be cleaned;
the turnover driving mechanism is fixedly connected with the transverse shaft and drives the transverse shaft to turn over;
and the cleaning and purging mechanism is used for cleaning the inner wall of the gas cylinder.
Preferably, the clamping mechanism, comprises,
the fixing block is arranged in the middle of the transverse shaft;
the movable blocks are arranged on two sides of the fixed block;
the clamping driving element drives the movable block to move along the length direction of the transverse shaft;
locate the first flexible piece of the both sides of fixed block, the movable block is close to one side of fixed block be provided with the flexible piece of second that first flexible piece cooperation was used, first flexible piece with the flexible piece of second is used for the centre gripping the face of gas cylinder is the cambered surface of indent.
Preferably, the cambered surfaces of the first flexible block and the second flexible block are provided with notches.
Preferably, the lifting platform is a scissor-type hydraulic lifting platform.
Preferably, the two groups of overturning driving mechanisms are respectively arranged on two sides of the transverse shaft;
the overturning driving mechanism comprises a driving mechanism and a driving mechanism,
the overturning chain wheel is fixedly connected with the transverse shaft;
the transition chain wheels are arranged below the transverse shaft and symmetrically arranged on two sides of the turnover chain wheel;
the chain is matched with the overturning chain wheel and the transition chain wheel for use;
the chain connecting frames are respectively connected with the two ends of the chain;
and the chain driving device drives the chain connecting frame to move.
Preferably, the chain connecting frame is connected with the chain through a loose joint bolt.
Preferably, the gas cylinder purging and cleaning mechanism comprises a supply device and a cleaning and purging pipe;
wherein the supply device comprises a plurality of supply devices,
a water supply line in communication with the deionized water;
a purge valve disposed on the water supply line;
an air supply line in communication with the compressed air;
an air supply valve provided on the air supply line;
the outlet end of the supply device is connected with the inlet end of the cleaning and purging pipe through a quick connector, and the outlet end of the cleaning and purging pipe extends into the gas cylinder and is used for cleaning the inner wall of the gas cylinder.
Preferably, one end of the cleaning and purging pipe extending into the gas cylinder is provided with a nozzle.
Preferably, the device further comprises a programmable logic controller, and the programmable logic controller is respectively connected with the lifting platform, the clamping mechanism, the overturning driving mechanism and the cleaning and purging mechanism.
The utility model provides a gas cylinder processing device, which is mainly used in industries such as liquefied gas or compressed gas, ultra-high purity gas, electronic grade gas and the like, wherein a filled product can be a liquid or gas cylinder; the two main body supports are arranged on two sides, the transverse shaft is arranged between the two main body supports, and two ends of the transverse shaft are respectively in rotating connection with the main body supports; the lifting platform is arranged below the main body bracket and used for placing a gas cylinder to be cleaned; the clamping mechanism is arranged on the cross beam and clamps the gas cylinder to be cleaned; the overturning driving mechanism is fixedly connected with the transverse shaft and can drive the transverse shaft to overturn; owing to set up lift platform, can be applicable to the gas cylinder of different length, remove the gas cylinder to cross axle department through lift platform, clamping mechanism presss from both sides tight gas cylinder's middle part, drives cross axle and gas cylinder upset 180 by upset actuating mechanism, pours out the abrasive material and the processing liquid of pressure testing water and inner wall abrasive treatment in the gas cylinder, utilizes the washing to sweep the device and carries out deionized water washing and oilless gas to the gas cylinder inner wall and sweep the drying. In conclusion, compared with the prior art, the gas cylinder processing device provided by the utility model can realize the overturning, inner wall cleaning and purging of the gas cylinder, and is high in cleaning efficiency, low in strength and more convenient.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a gas cylinder processing device provided by an embodiment of the utility model;
FIG. 2 is a schematic structural diagram of a clamping mechanism according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a lifting platform according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of an inversion driving apparatus according to an embodiment of the present invention.
Reference numerals: 1. a main body support; 2. a horizontal axis; 3. a gas cylinder; 4. a lifting platform; 5. a clamping mechanism; 6. a turnover driving mechanism; 7. cleaning and purging the mechanism; 41. placing the plate; 42. a base plate; 43. a scissor mechanism; 44. a guide groove; 45. a lifting drive member; 51. a fixed block; 52. a movable block; 53. a first flexible block; 54. a second flexible block; 55. scoring; 61. turning over the chain wheel; 62. a transition sprocket; 63. a chain; 64. a chain connecting frame; 65. a chain drive device.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or be indirectly disposed on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "plurality" or "a plurality" means two or more unless specifically limited otherwise.
It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the practical limit conditions of the present application, so that the modifications of the structures, the changes of the ratio relationships, or the adjustment of the sizes, do not have the technical essence, and the modifications, the changes of the ratio relationships, or the adjustment of the sizes, are all within the scope of the technical contents disclosed in the present application without affecting the efficacy and the achievable purpose of the present application.
Embodiments of the present invention are written in a progressive manner.
As shown in fig. 1 to 4, an embodiment of the present invention provides a gas cylinder processing apparatus, including a main body frame 1 on two sides; a cross shaft 2 which is arranged between the two main body brackets 1 and two ends of which are respectively connected with the main body brackets 1 in a rotating way; the lifting platform 4 is arranged below the transverse shaft 2 and used for placing the gas bottle 3 to be cleaned; the clamping mechanism 5 is arranged on the transverse shaft 2 and is used for clamping the gas bottle 3 to be cleaned; the overturning driving mechanism 6 is fixedly connected with the transverse shaft 2 and drives the transverse shaft 2 to overturn; and the cleaning and purging device is used for cleaning the inner wall of the gas cylinder 3.
Because remain pressure testing water and inner wall grinding treatment abrasive material and lapping liquid in the gas cylinder, the weight of gas cylinder is heavier, and the gas cylinder needs to empty the gas cylinder after carrying out hydrostatic test or inner wall grinding, degrease, passivation treatment, pours out the inside material of gas cylinder to still need go on further washing and sweep the inner wall of gas cylinder after the completion is emptyd to the gas cylinder, guarantee that the gas cylinder is inside clean. The processing procedure to the steel bottle among the prior art mainly relies on the manual operation of operation workman, need consume very big physical power during manual operation, workman's intensity of labour is big, and production efficiency is low and have certain potential safety hazard.
Aiming at the problems, the gas cylinder processing device provided by the utility model is mainly used for the industries of liquefied gas or compressed gas, ultra-pure gas, electronic grade gas and the like, and the filled product can be a liquid or gas cylinder. Firstly, the cleaning and purging device is provided with a main body bracket 1, a transverse shaft 2, a lifting platform 4, a clamping mechanism 5, an overturning driving mechanism 6 and a cleaning and purging device; the two main body supports 1 are arranged on two sides, the transverse shaft 2 is arranged between the two main body supports 1, and two ends of the transverse shaft 2 are respectively connected with the main body supports 1 in a rotating mode; the lifting platform 4 is arranged below the main body bracket 1 and is used for placing the gas cylinder 3 to be cleaned; the clamping mechanism 5 is arranged on the cross beam and clamps the gas bottle 3 to be cleaned; the overturning driving mechanism 6 is fixedly connected with the transverse shaft 2 and can drive the transverse shaft 2 to overturn; owing to set up lift platform 4, can be applicable to the gas cylinder 3 of different length, remove gas cylinder 3 to cross axle 2 department through lift platform 4, clamping mechanism 5 presss from both sides tight gas cylinder 3's middle part, drive cross axle 2 and gas cylinder 3 upset 180 by upset actuating mechanism 6, empty out pressure testing water and inner wall grinding treatment's abrasive material and treatment fluid in the gas cylinder 3, utilize the washing to sweep the device and carry out deionized water washing and oilless gas to the 3 inner walls of gas cylinder and sweep the drying. In conclusion, compared with the prior art, the gas cylinder processing device provided by the utility model can realize the overturning, inner wall cleaning and purging of the gas cylinder, and is high in cleaning efficiency, low in strength and more convenient.
In the above-described structure, the cross-sectional shape of the transverse shaft 2 in the embodiment of the present invention includes, but is not limited to, a circle and a square.
In the above structure, since the gas cylinder is heavy in weight, the transverse shaft 2 and the main body frame 1 are used for bearing the weight of the gas cylinder when the gas cylinder is processed, and preferably, the material of the transverse shaft 2 and the main body frame 1 in the embodiment of the present invention is preferably carbon steel material.
In the above structure, the cross shaft 2 is disposed between the two main body brackets 1, and both ends of the cross shaft 2 are rotatably connected to the main body brackets 1, respectively. Specifically, in the embodiment of the present invention, both ends of the transverse shaft 2 are fixed on the main body bracket 1 through bearing seats.
As shown in fig. 2, the clamping mechanism 5 in the embodiment of the present invention includes a fixing block 51 disposed in the middle of the transverse shaft 2; movable blocks 52 provided at both ends of the fixed block 51; and a clamping driving element for driving the movable block 52 to move along the length direction of the transverse shaft 2. Under the action of the clamping driving element, the movable block 52 moves along the length direction of the transverse shaft 2, and the air cylinder on the lifting platform 4 is clamped through the movable block 52 and the fixed block 51.
As a more preferable embodiment, in the embodiment of the present invention, first flexible blocks 53 are disposed on two sides of the fixed block 51, a second flexible block 54 used in cooperation with the first flexible blocks 53 is disposed on one side of the movable block 52 close to the fixed block 51, and the sides of the first flexible blocks 53 and the second flexible blocks 54 close to the gas cylinder are in the shape of an inwardly recessed arc, so as to be more suitable for the shape of the gas cylinder. Because first flexible piece 53 and second flexible piece 54 are flexible material, on the one hand, when pressing from both sides tight gas cylinder, can not produce the harm to the outer wall of gas cylinder, on the other hand, flexible material can make the gas cylinder homoenergetic of different diameters tightly pressed from both sides. Specifically, the first flexible piece 53 and the second flexible piece 54 in the embodiment of the present invention are made of rubber.
In the above structure, the air bottle is clamped by the friction force between the first flexible block 53, the second flexible block 54 and the air bottle, but because the air bottle has a heavier weight, when the gravity of the air bottle exceeds the friction force between the first flexible block 53 and the second flexible block 54, the air bottle can slide relative to the first flexible block 53 and the second flexible block 54, in order to prevent the air bottle from sliding downwards, by increasing the friction force between the first flexible block 53 and the air bottle, and between the second flexible block 54 and the air bottle, as a preferred embodiment, the curved surfaces on the first flexible block 53 and the second flexible block 54 in the embodiment of the present invention are provided with the nicks 55 for increasing the friction coefficient, so as to further increase the friction force between the air bottle and the clamping mechanism 5, so that the air bottle cannot slide down from between the first flexible block 53 and the second flexible block 54.
As shown in fig. 3, the lifting platform 4 in the embodiment of the present invention is specifically a scissor type lifting platform. Specifically, the lifting platform 4 comprises a placing plate 41 for placing the gas cylinder, a bottom plate 42 arranged below the placing plate 41 and parallel to the placing plate 41, a scissor mechanism 43 arranged between the bottom plate 42 and the placing plate 41, and a lifting driving member 45 for driving the scissor mechanism 43 to slide, wherein the upper end and the lower end of the fixed side of the scissor mechanism 43 are fixedly connected with the placing plate 41 and the bottom plate 42 respectively, the movable side of the scissor mechanism 43 is slidably connected with the placing plate 41 and the bottom plate 42 respectively, and guide grooves 44 for sliding the movable side of the scissor mechanism 43 are arranged on the placing plate 41 and the bottom plate 42.
As shown in fig. 4, the turnover driving mechanism 6 in the embodiment of the present invention is provided with two sets, which are respectively disposed on two sides of the horizontal shaft 2, and the turnover driving mechanism 6 includes a turnover sprocket 61 fixedly connected to the horizontal shaft 2, transition sprockets 62 disposed below the horizontal shaft 2 and symmetrically disposed on two sides of the turnover sprocket 61, a chain 63 used in cooperation with the turnover sprocket 61 and the transition sprockets 62, a chain connecting frame 64 detachably connected to two ends of the chain 63, and a chain driving device 65 for driving the chain connecting frame 64 to move. The chain drive device 65 drives the chain connecting frame 64 to move to drive the chain 63 to rotate, the chain 63 drives the turnover chain wheel 61 to rotate, and the turnover chain wheel 61 rotates to enable the cross shaft 2, the clamping framework 5 and the gas cylinder 3 to turn over due to the fact that the turnover chain wheel 61 is fixedly connected with the cross shaft 2 and the cross shaft 2 is rotatably connected with the main body support 1 through the bearing seat.
In the above structure, the chain driving device 65 in the embodiment of the present invention is preferably an air cylinder, and the detachable connection between the chain connecting rack 64 and the chain 63 is specifically: the chain connecting frame 64 is connected with the chain 63 through loose joint bolts, and the chain 63 can be conveniently replaced under the condition of overload breakage.
The cleaning and purging device 7 comprises a supply device and a cleaning and purging pipe; wherein the supply device comprises a water supply pipeline communicated with the deionized water; a purge valve disposed on the water supply line; an air supply line in communication with the compressed air; an air supply valve provided on the air supply line; the outlet end of the supply device is connected with the inlet end of the cleaning and purging pipe through a quick connector, and the outlet end of the cleaning and purging pipe extends into the gas cylinder and is used for cleaning the inner wall of the gas cylinder.
In the structure, the end of the cleaning and purging pipe extending into the gas cylinder in the embodiment of the utility model is provided with the nozzle. In order to improve the cleaning effect of the cleaning purge pipe, as a more preferable embodiment, the cleaning purge device 7 in the embodiment of the present invention further includes cleaning purge holes disposed at intervals on the side surface of the cleaning purge pipe. Through setting up the washing purge hole for the gas cylinder inner wall washs more totally.
As a more preferable embodiment, the deionized water in the embodiment of the present invention is high-pressure deionized water, and the cleaning is cleaner due to the action of water pressure during the cleaning process.
In the above structure, as a more preferable embodiment, the outlet end of the supply device in the cleaning and purging device 7 in the embodiment of the present invention is fixed on the horizontal shaft 2 by a fixing device, and when the gas cylinder needs to be cleaned, the cleaning and purging pipe can be more conveniently connected with the supply device.
In the above structure, as a more preferable embodiment, the cleaning purge pipe in the embodiment of the present invention is specifically a U-shaped pipe.
As a more preferable implementation manner, the gas cylinder processing apparatus in the embodiment of the present invention further includes a programmable logic controller, and the programmable logic controller is respectively connected to the lifting platform 4, the clamping mechanism 5, the overturning driving mechanism 6, and the cleaning and purging mechanism 7.
The gas cylinder processing device provided by the embodiment of the utility model is mainly used in industries of liquefied gas or compressed gas, ultra-pure gas, electronic grade gas and the like, a filled product can be a liquid or gas cylinder, after a hydraulic pressure test or inner wall grinding, degreasing and passivation treatment of the gas cylinder is finished, the gas cylinder is placed on a lifting platform, the gas cylinder is lifted to a transverse shaft through a lifting driving device, a clamping driving element drives a movable block, the gas cylinder is clamped through a first flexible block and a second flexible block, preferably, the first flexible block and the second flexible block clamp the middle part of the gas cylinder, the transverse shaft, a clamping mechanism and the gas cylinder are driven by a chain driving device to turn over 180 degrees, pressure test water in the gas cylinder, grinding treatment grinding materials and treatment liquid of the inner wall need to be poured out, a cleaning valve is opened, and deionized water is sprayed to the inner wall of the gas cylinder through a water supply pipe, and cleaning the inner wall of the gas cylinder, closing the cleaning valve after cleaning is finished, opening the gas supply valve, and purging the inner wall of the gas cylinder.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The gas cylinder processing device is characterized by comprising main body brackets (1) at two sides;
a cross shaft (2) which is arranged between the two main body brackets (1) and two ends of which are respectively connected with the main body brackets (1) in a rotating way;
the lifting platform (4) is arranged below the transverse shaft (2) and used for placing a gas cylinder (3) to be cleaned;
the clamping mechanism (5) is arranged on the transverse shaft (2) and is used for clamping the gas cylinder (3) to be cleaned;
the overturning driving mechanism (6) is fixedly connected with the transverse shaft (2) and drives the transverse shaft (2) to overturn;
and the cleaning and purging mechanism (7) is used for cleaning the inner wall of the gas cylinder (3).
2. A gas cylinder processing apparatus according to claim 1,
the clamping mechanism (5) comprises a clamping mechanism,
a fixed block (51) arranged in the middle of the transverse shaft (2);
movable blocks (52) arranged on both sides of the fixed block (51);
a clamping driving element for driving the movable block (52) to move along the length direction of the transverse shaft (2);
locate first flexible piece (53) of the both sides of fixed block (51), movable block (52) are close to one side of fixed block (51) be provided with flexible piece (54) of second that first flexible piece (53) cooperation was used, first flexible piece (53) with flexible piece (54) of second are used for the centre gripping the cambered surface of face for the indent of gas cylinder (3).
3. A gas cylinder processing apparatus according to claim 2,
the cambered surfaces of the first flexible block (53) and the second flexible block (54) are provided with notches (55).
4. A gas cylinder processing apparatus according to claim 1,
the lifting platform (4) is specifically a scissor type hydraulic lifting platform.
5. A gas cylinder processing apparatus according to claim 1,
the two groups of overturning driving mechanisms (6) are respectively arranged on two sides of the transverse shaft (2);
the overturning driving mechanism (6) comprises a driving mechanism,
a turnover chain wheel (61) fixedly connected with the transverse shaft (2);
transition chain wheels (62) which are arranged below the transverse shaft (2) and symmetrically arranged at two sides of the overturning chain wheel (61);
a chain (63) cooperating with the flipping sprocket (61) and the transition sprocket (62);
chain connecting frames (64) respectively connected with two ends of the chain (63);
and a chain driving device (65) for driving the chain connecting rack (64) to move.
6. A gas cylinder handling device according to claim 5,
the chain connecting frame (64) is connected with the chain (63) through a loose joint bolt.
7. A gas cylinder processing apparatus according to claim 1,
the cleaning and purging mechanism (7) comprises a supply device and a cleaning and purging pipe;
wherein the supply device comprises a plurality of supply devices,
a water supply line in communication with the deionized water;
a purge valve disposed on the water supply line;
an air supply line in communication with the compressed air;
an air supply valve provided on the air supply line;
the outlet end of the supply device is connected with the inlet end of the cleaning and purging pipe through a quick connector, and the outlet end of the cleaning and purging pipe extends into the gas cylinder (3).
8. A gas cylinder handling device according to any one of claims 1 to 7,
the device is characterized by further comprising a programmable logic controller, wherein the programmable logic controller is respectively connected with the lifting platform (4), the clamping mechanism (5), the overturning driving mechanism (6) and the cleaning and purging mechanism (7).
CN202120863738.6U 2021-04-25 2021-04-25 Gas cylinder processing apparatus Active CN216226008U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120863738.6U CN216226008U (en) 2021-04-25 2021-04-25 Gas cylinder processing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120863738.6U CN216226008U (en) 2021-04-25 2021-04-25 Gas cylinder processing apparatus

Publications (1)

Publication Number Publication Date
CN216226008U true CN216226008U (en) 2022-04-08

Family

ID=80938422

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120863738.6U Active CN216226008U (en) 2021-04-25 2021-04-25 Gas cylinder processing apparatus

Country Status (1)

Country Link
CN (1) CN216226008U (en)

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