CN216224990U

CN216224990U - Brake disc flush coater

Info

Publication number: CN216224990U
Application number: CN202122892412.9U
Authority: CN
Inventors: 白宜一
Original assignee: Hangzhou Jieling Machinery Equipment Co ltd
Current assignee: Hangzhou Jieling Machinery Equipment Co ltd
Priority date: 2021-11-22
Filing date: 2021-11-22
Publication date: 2022-04-08
Anticipated expiration: 2031-11-22

Abstract

The utility model discloses a brake disc spraying machine which adopts the technical scheme that the brake disc spraying machine comprises a spray head, a cross rod, a vertical rod, a movable box and a movable frame, wherein the cross rod is arranged on the spray head; the movable frame is provided with a first slide rail, and the movable box is connected with the first slide rail in a sliding manner; the movable box is provided with a second slide rail and a movable block, the vertical rod is provided with a third slide rail, and the movable frame is respectively connected with the second slide rail and the third slide rail in a sliding manner; the first slide rail, the second slide rail and the third slide rail are arranged vertically; racks are fixed on the first sliding rail, the second sliding rail and the third sliding rail, gears are meshed on the racks, a rotary motion output part is installed on the movable box, two rotary motion output parts are installed on the movable block, and output shafts of the three rotary motion output parts are respectively fixedly connected with the three gears; one end of the cross rod is fixed with the vertical rod, and the other end of the cross rod is provided with a spray head. The spraying machine can be used for spraying the brake disc, the spraying range is wide, and the spraying liquid is convenient to cover the outer surface of the brake disc.

Description

Brake disc flush coater

Technical Field

The utility model relates to the field of brake disc machining, in particular to a brake disc spraying machine.

Background

A brake is a component in a braking system that generates a braking force that resists movement or a tendency of movement of a vehicle. Automobile brakes, except for various retarders, are almost all friction brakes that generate braking torque by friction between a fixed member and a working surface of a rotating member. At present, friction brakes widely used in various automobiles are classified into drum type and disc type according to the difference of rotating elements. The differences between them are: the rotary element in the drum brake friction pair is a brake drum, and the cylindrical surface of the brake drum is used as a working surface; the rotating element in the disk brake friction pair is a disk-shaped brake disk, and the end surface of the disk-shaped brake disk is used as a working surface.

Disc brake need spray paint in process of production, and the in-process of spraying paint is usually placed the brake disc on rotatory frock, and the frock drives the brake disc and removes, lies in the shower nozzle of automatic dish one side simultaneously and carries out the spraying to the brake disc. However, spraying of the brake disc on each face is still difficult to achieve by means of only rotation of the brake disc, which very easily results in difficulty in covering the outer surface of the brake disc with the spray liquid.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide the brake disc spraying machine which can be used for spraying the brake disc, has a wide spraying range and is convenient for spraying liquid to cover the outer surface of the brake disc.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a brake disc flush coater, includes the shower nozzle, its characterized in that: the device also comprises a cross rod, a vertical rod, a movable box and a movable frame;

the movable frame is provided with a first slide rail, and the movable box is connected to the first slide rail in a sliding manner;

the movable box is provided with a second slide rail and a movable block, the vertical rod is provided with a third slide rail, and the movable frame is respectively connected with the second slide rail and the third slide rail in a sliding manner; the first slide rail, the second slide rail and the third slide rail are arranged vertically to each other;

racks are fixed on the first slide rail, the second slide rail and the third slide rail, gears are meshed on the racks, a rotary motion output piece is installed on the movable box, two rotary motion output pieces are installed on the movable block, and output shafts of the three rotary motion output pieces are respectively and fixedly connected with the three gears;

one end of the cross rod is fixed with the vertical rod, the other end of the cross rod is provided with a spray head, and the spray head is externally connected with liquid supply equipment.

As a further improvement of the utility model, an overturning assembly is further arranged between the vertical rod and the spray head, the overturning assembly comprises a rotary driving piece and an overturning rod, the rotary driving piece is fixed at one end of the cross rod far away from the vertical rod, an output shaft of the rotary driving piece is vertical to the length direction of the cross rod, one end of the overturning rod is fixed on the output shaft of the rotary driving piece, the other end of the overturning rod is fixed on the spray head, and the direction of the spray head is vertical to the axial direction of the output shaft of the rotary driving piece.

As a further improvement of the utility model, the vertical rods are arranged on both sides of the movable box, the movable block is connected with the third slide rails on the two vertical rods in a sliding manner, and the transverse rods and the spray heads are arranged in one-to-one correspondence with the vertical rods.

As a further improvement of the utility model, a plurality of the movable boxes are arranged, and the plurality of the movable boxes are all connected to the first sliding rail in a sliding manner.

As a further improvement of the present invention, the first slide rail is further provided with distance sensors, the distance sensors are arranged in one-to-one correspondence with the moving boxes, and the distance sensors are used for detecting the distance between the first slide rail and the corresponding moving boxes.

As a further improvement of the present invention, two first slide rails are provided, the two first slide rails are arranged in parallel, and the two first slide rails are respectively located at two sides of the movable box.

The utility model has the beneficial effects that: through first slide rail, second slide rail and third slide rail mutually perpendicular's setting, realized the triaxial removal of shower nozzle, the shower nozzle can adjust and increase the spraying scope through the triaxial removal at the brake disc spraying in-process of pairing rotation to the spraying liquid of being convenient for covers the surface of brake disc, and the spraying effect is better. And through the setting of rack and gear engagement, the gear is fixed on the output shaft of rotary motion output spare, and when rotary motion output spare drove the gear rotation, because the rack is fixed, the rack drives the removal case or the montant motion of fixed rotary motion output spare to the reaction force of gear, and can control the movement distance of removal case or montant through the rotatory stroke of control rotary motion output spare.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of a connection structure between the spray head, the vertical bar, the horizontal bar and the movable box;

FIG. 3 is a schematic view of a connection structure of the first slide rail and the rack;

fig. 4 is a connection sectional view of the first slide rail, the rack, the gear, and the rotational motion output member.

Reference numerals: 1. a spray head; 2. a cross bar; 3. a vertical rod; 31. a third slide rail; 4. a mobile box; 41. a second slide rail; 42. a moving block; 43. a rotational motion output member; 5. a movable frame; 51. a first slide rail; 52. a rack; 53. a gear; 54. a distance sensor; 6. a turnover assembly; 61. a rotary drive member; 62. a turning rod.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

Referring to fig. 1, 2, 3 and 4, a brake disc coating machine of the present embodiment includes a spray head 1, a cross bar 2, a vertical bar 3, a moving box 4 and a moving rack 5; the movable frame 5 is provided with a first slide rail 51, and the movable box 4 is connected to the first slide rail 51 in a sliding manner; the movable box 4 is provided with a second slide rail 41 and a movable block 42, the vertical rod 3 is provided with a third slide rail 31, and the movable frame 5 is respectively connected with the second slide rail 41 and the third slide rail 31 in a sliding manner; the first slide rail 51, the second slide rail 41 and the third slide rail 31 are arranged vertically to each other; racks 52 are fixed on the first slide rail 51, the second slide rail 41 and the third slide rail 31, gears 53 are meshed on the racks 52, a rotary motion output piece 43 is installed on the movable box 4, two rotary motion output pieces 43 are installed on the movable block 42, and output shafts of the three rotary motion output pieces 43 are respectively fixedly connected with the three gears 53; one end of the cross rod 2 is fixed with the vertical rod 3, the other end of the cross rod is provided with a spray head 1, and the spray head 1 is externally connected with liquid supply equipment.

Specifically, one side of shower nozzle 1 is provided with places the platform, places the bench and sets up the frock, places the brake disc that remains the spraying on the frock, and the frock can drive the brake disc rotation to the brake disc surface spraying of being convenient for is even. Place the platform and keep away from one side of shower nozzle 1 and be provided with the collecting box, the spraying liquid can be collected to the collecting box, from shower nozzle 1 go up the blowout and do not have the spraying to the spraying liquid on the brake disc and spout into to collect the incasement, avoid spraying liquid diffusion to cause the pollution to the environment. The second slide rail 41 is arranged on the lower surface of the inner cavity of the movable box 4, the two sides of the inner cavity are communicated with the outside, the movable block 42 comprises a plate body and a block body, the block body is fixed on the plate body, the plate body is slidably connected with the first slide rail 51, and the block body is slidably connected with the third slide rail 31. The longitudinal direction of the rack 52 is consistent with the longitudinal direction of the corresponding first slide rail 51, second slide rail 41 or third slide rail 31. The rotary motion output member 43 is a device capable of increasing the rotational force, such as a motor, the liquid supply device may be a pump, and the head 1 is an atomizing head 1.

As a modified specific embodiment, referring to fig. 2, a turning assembly 6 is further disposed between the vertical rod 3 and the spray head 1, the turning assembly 6 includes a rotary driving member 61 and a turning rod 62, the rotary driving member 61 is fixed to one end of the cross rod 2 away from the vertical rod 3, an output shaft of the rotary driving member 61 is perpendicular to a length direction of the cross rod 2, one end of the turning rod 62 is fixed to an output shaft of the rotary driving member 61, the spray head 1 is fixed to the other end of the turning rod, and the spray head 1 faces to an axial direction of the output shaft of the rotary driving member 61.

Specifically, the rotary driving member 61 is the equipment that can provide the revolving force, for example, the motor, through the setting of upset subassembly 6, when rotary driving member 61 during operation, upset pole 62 is rotatory around rotary driving member 61's output shaft to make shower nozzle 1 rotatory around rotary driving member 61's output shaft, thereby realized the fine setting to the orientation of shower nozzle 1, be favorable to further expanding the spraying scope of shower nozzle 1, and can adjust the angle of shower nozzle 1 for the brake disc, the spraying liquid of being convenient for covers the surface of brake disc.

As an improved specific embodiment, referring to fig. 1 and 2, vertical rods 3 are respectively disposed on two sides of a moving box 4, a moving block 42 is slidably connected to third slide rails 31 on the two vertical rods 3, and a cross rod 2 and a spray head 1 are respectively disposed corresponding to the vertical rods 3.

Specifically, a mobile box 4 is provided with two vertical rods 3, two corresponding spray heads 1 are arranged, the number of the spray heads 1 increased under the condition that the mobile box 4 is not increased is favorable for improving the batch spraying efficiency of the brake disc.

As a modified specific embodiment, referring to fig. 1, a plurality of mobile boxes 4 are provided, and each of the plurality of mobile boxes 4 is slidably connected to the first slide rail 51.

Specifically, the number of the spray heads 1 is increased by arranging the plurality of movable boxes 4, so that the batch spraying efficiency of the brake disc is further improved.

As a modified specific embodiment, referring to fig. 3, the first slide rail 51 is further provided with a distance sensor 54, the distance sensor 54 is arranged in one-to-one correspondence with the mobile box 4, and the distance sensor 54 is used for detecting the distance from the corresponding mobile box 4.

Specifically, the position of the movable box 4 can be monitored by the distance sensor 54, and the distance sensors 54 can be arranged on the second slide rail 41 and the third slide rail 31, so as to improve the accuracy of the movement of the spray head 1.

As a modified specific embodiment, referring to fig. 1, two first slide rails 51 are provided, two first slide rails 51 are arranged in parallel, and the two first slide rails 51 are respectively located at two sides of the movable box 4.

Specifically, the two first slide rails 51 arranged in parallel are arranged, so that the movement of the movable box 4 is more stable, in this embodiment, the distance sensor 54 is arranged on only one first slide rail 51, and the distance sensors 54 are arranged at intervals.

The working principle is as follows:

the brake disc to be sprayed is placed on the placing table to work, when the spraying position needs to be moved, each rotary motion output piece 43 drives each gear 53 to rotate, the gears 53 are meshed with the racks 52, and the reaction force of the racks 52 on the gears 53 drives the movable box 4 or the vertical rod 3 of the fixed rotary motion output piece 43 to move due to the fact that the racks 52 are fixed. And a controller may be provided on the moving frame 5, the controller can control the moving distance of the moving box 4 or the vertical bar 3 by controlling the rotational stroke of the rotational motion output member 43, and the data of the distance sensor 54 is transmitted to the controller, thereby performing feedback adjustment on the position of the moving box 4. When the spraying is carried out, the controller can control the rotary driving piece 61 to work, so that the spraying is driven to turn over, and the orientation of the spray head 1 is adjusted.

The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. A brake disc flush coater, includes shower nozzle (1), its characterized in that: the device also comprises a cross rod (2), a vertical rod (3), a movable box (4) and a movable frame (5);

the moving frame (5) is provided with a first sliding rail (51), and the moving box (4) is connected to the first sliding rail (51) in a sliding manner;

the movable box (4) is provided with a second slide rail (41) and a movable block (42), the vertical rod (3) is provided with a third slide rail (31), and the movable frame (5) is respectively connected with the second slide rail (41) and the third slide rail (31) in a sliding manner; the first slide rail (51), the second slide rail (41) and the third slide rail (31) are arranged vertically to each other;

racks (52) are fixed on the first slide rail (51), the second slide rail (41) and the third slide rail (31), gears (53) are meshed on the racks (52), a rotary motion output piece (43) is installed on the movable box (4), two rotary motion output pieces (43) are installed on the movable block (42), and output shafts of the three rotary motion output pieces (43) are respectively and fixedly connected with the three gears (53);

one end of the cross rod (2) is fixed with the vertical rod (3), the other end of the cross rod is provided with a spray head (1), and the spray head (1) is externally connected with liquid supply equipment.

2. A brake disc applicator as defined in claim 1 wherein: montant (3) with still be provided with upset subassembly (6) between shower nozzle (1), upset subassembly (6) are including rotary driving piece (61) and upset pole (62), rotary driving piece (61) are fixed in horizontal pole (2) are kept away from the one end of montant (3), the output shaft of rotary driving piece (61) with the length direction of horizontal pole (2) is perpendicular, the one end of upset pole (62) is fixed in on the output shaft of rotary driving piece (61), the other end is fixed shower nozzle (1), the orientation of shower nozzle (1) with the axial verticality of the output shaft of rotary driving piece (61).

3. A brake disc applicator as defined in claim 1 wherein: the two sides of the movable box (4) are provided with the vertical rods (3), the movable block (42) is connected with the third slide rails (31) on the two vertical rods (3) in a sliding mode, and the transverse rod (2) and the spray heads (1) are arranged in a one-to-one correspondence mode with the vertical rods (3).

4. A brake disc applicator as set forth in claim 3 wherein: the movable box (4) is provided with a plurality of movable boxes (4), and the movable boxes (4) are connected to the first sliding rails (51) in a sliding mode.

5. A brake disc applicator as set forth in claim 4 wherein: the first sliding rail (51) is further provided with distance sensors (54), the distance sensors (54) are arranged in one-to-one correspondence with the movable boxes (4), and the distance sensors (54) are used for detecting the distance between the movable boxes (4) and the distance between the movable boxes.

6. A brake disc applicator as defined in claim 1 wherein: the first sliding rails (51) are arranged in two, the two first sliding rails (51) are arranged in parallel, and the two first sliding rails (51) are respectively located on two sides of the movable box (4).