CN216206645U - Intelligent loading position detection error-proofing device - Google Patents
Intelligent loading position detection error-proofing device Download PDFInfo
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- CN216206645U CN216206645U CN202122792895.5U CN202122792895U CN216206645U CN 216206645 U CN216206645 U CN 216206645U CN 202122792895 U CN202122792895 U CN 202122792895U CN 216206645 U CN216206645 U CN 216206645U
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Abstract
The utility model provides an intelligent loading position detection error-proofing device, which relates to the technical field of loading devices and comprises a to-be-loaded device and a central control system, wherein a photoelectric sensor for monitoring the position of a workpiece is arranged on the to-be-loaded device; the utility model can avoid the installation position of the workpiece through the photoelectric sensor, measure the workpieces with various sizes, monitor the position of the workpiece to be fed in real time, and transmit the position to the central control system through the display control device, the central control system automatically judges whether the model of the workpiece is correct or not and whether the feeding path is correct or not according to the pre-stored value, and corrects the excess value so as to achieve the effect of error detection prevention; the device can effectively avoid damage in the process of assembling and disassembling the workpiece, prevent the situation that the type of the feeding workpiece is not consistent with that of the tool, and reduce loss and economic loss.
Description
Technical Field
The utility model relates to the technical field of feeding devices, in particular to an intelligent feeding position detection error-proofing device.
Background
In traditional automatic disassembling or assembling equipment, disassembling is mainly carried out manually by means of equipment, tools are put in, manual alignment is carried out, clamps are adjusted, and the like; compared with the traditional mode, in full-automatic disassembling and assembling equipment, a workpiece is generally disassembled or assembled after being installed in the equipment by a manipulator; the mechanical manual force is strong, the manual operation is not manual and flexible depending on the program execution, if the position of a workpiece on a manipulator to a clamp deviates or the type of the workpiece is not matched, the clamp cannot be clamped in place, and even the clamp or the workpiece is damaged under the condition that the program cannot be corrected in time, so that great economic damage is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent loading position detection mistake-proofing device which can be used for confirming the type of a workpiece by carrying out detection on the installation position of the workpiece, so that more reliable mistake proofing is realized.
The utility model provides an intelligent loading position detection error-proofing device which comprises a to-be-loaded device and a central control system, wherein a photoelectric sensor used for monitoring the position of a workpiece is arranged on the to-be-loaded device, a display control device is arranged on one side of the to-be-loaded device, the photoelectric sensor is connected with the display control device, and the display control device is connected with the central control system.
Further, a weighing sensor is arranged at the bottom of the feeding target position of the to-be-fed equipment and connected with the display and control device.
Further, the photoelectric sensor comprises an upper photoelectric sensor which is positioned above the loading target position.
Further, the photoelectric sensor also comprises a side photoelectric sensor which is positioned inside an inlet of the feeding target position.
Further, the length of the upper photoelectric sensor is larger than the width of the workpiece.
Further, the length of the side photoelectric sensor is larger than the height of the workpiece.
Furthermore, the display control device comprises a data acquisition system, a display system and a network system.
Further, the data acquisition system is connected with the photoelectric sensor and the weighing sensor.
Further, the display system is connected with the data acquisition system.
Furthermore, the data acquisition system is connected with the central control system through the network system.
According to the technical scheme, the photoelectric sensor is arranged at the position to be fed, so that the mounting position of workpieces can be avoided, the workpieces with multiple sizes can be measured, the position of the workpiece to be fed is monitored in real time, the workpiece to be fed is transmitted to the central control system through the display control device, the central control system automatically judges whether the type of the workpiece is correct or not and whether a feeding path is correct or not according to a pre-stored value, and an excess value is corrected, so that the effect of error detection and prevention is achieved; the device can effectively avoid damage in the process of assembling and disassembling the workpiece, prevent the situation that the type of the feeding workpiece is not consistent with that of the tool, and reduce loss and economic loss.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention
FIG. 2 is a schematic diagram of the working principle of the present invention;
FIG. 3 is a flow chart of the working principle of the present invention;
description of reference numerals:
1-waiting material loading equipment, 2-a central control system, 3-an upper photoelectric sensor, 4-a side photoelectric sensor, 5-a display control device, 501-a data acquisition system, 502-a display system, 503-a network system, 6-a weighing sensor and 7-a workpiece;
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. Furthermore, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1-3, the utility model provides an intelligent loading position detection error-proofing device, which comprises a to-be-loaded device 1 and a central control system 2, wherein a photoelectric sensor for monitoring the position of a workpiece 7 is arranged on the to-be-loaded device 1, a display and control device 5 is arranged on one side of the to-be-loaded device 1, the photoelectric sensor is connected with the display and control device 5, and the display and control device 5 is connected with the central control system 2.
Specifically, the device is mainly applied to automatic disassembling and assembling equipment of an oil pressure damper overhaul line, the original oil pressure damper (workpiece 7) is disassembled mainly manually by means of equipment, the damper is placed into a tool, the manual alignment is adopted, and a clamp is adjusted, but in full-automatic equipment, the feeding is carried out by a robot, the walking positions of motors such as a clamp of the equipment or a cutting device can be changed according to dampers of different types, although the type of the damper can be known by an information transmission mode, the device can be used as a reliable feeding mistake-proof device for carrying out position detection and weighing detection on the installation position of the damper so as to confirm the type of the damper, and therefore more reliable mistake prevention is realized; when the automatic feeding device is used specifically, the central control system 2 presets a parameter range in the display control device 5, in the process that the mechanical arm controls the hydraulic damper (workpiece 7) to be sent into the tool from the outside of the tool (to-be-fed equipment 1), the photoelectric detection sensor gradually scans the size data of the damper and transmits the size data back to the central control system 2, analysis and judgment are carried out, if the transmitted data exceeds the preset range at a certain moment, the shock absorber is judged to be in error in type or in feeding path of the mechanical arm, and the result is immediately fed back to the central control system 2 to stop or correct, so that the error feeding of the shock absorber is avoided.
And a weighing sensor 6 is arranged at the bottom of the feeding target position of the feeding equipment 1, and the weighing sensor 6 is connected with the display and control device 5. Specifically, some workpieces 7 have different sizes but different materials and therefore different weights, for example, the workpiece 7 made of aluminum alloy and the workpiece 7 made of steel may have the same shape but different assembly positions, and the size and the shape of the workpiece 7 can be detected by using the photoelectric sensor, but the material cannot be monitored; therefore, the weighing sensor 6 is designed and used, the weight of the workpiece 7 can be detected and fed back, when the weight value exceeds a preset limit range value, the workpiece 7 is judged to be installed wrongly, the display and control device 5 reports and corrects the workpiece to the central control system 2, and the double detection effect is achieved by matching with the photoelectric sensor.
The photoelectric sensor comprises an upper photoelectric sensor 3, and the upper photoelectric sensor 3 is positioned above the loading target position. Specifically, the upper photoelectric sensor 3 is used for detecting the profile size and the displacement of the workpiece 7 in the width direction, and avoiding impacting the to-be-loaded device 1.
The photoelectric sensor also comprises a side photoelectric sensor 4, and the side photoelectric sensor 4 is positioned inside an inlet of the feeding target position. Specifically, the sidelight photoelectric sensor 4 is used for detecting the size and the displacement of the profile of the workpiece 7 in the height direction, and avoiding impacting the to-be-loaded equipment 1.
The upper photosensor 3 has a length greater than the width of the workpiece 7. Specifically, in the present apparatus, since it is necessary to detect the maximum size boundary of the entire workpiece 7, the upper photosensor 3 is not smaller than at least the width of the workpiece 7 so as to be able to completely detect the width boundary displacement of the entire workpiece 7.
The length of the side photoelectric sensor 4 is greater than the height of the workpiece 7. Specifically, the side photoelectric sensor 4 is not smaller than at least the height of the workpiece 7 in order to completely detect the height boundary displacement of the entire workpiece 7, as in the above-described principle.
The display control device 5 comprises a data acquisition system 501, a display system 502 and a network system 503; the data acquisition system 501 is connected with the photoelectric sensor and the weighing sensor 6; the display system 502 is connected with the data acquisition system 501; the data acquisition system 501 is connected with the central control system 2 through a network system 503. Specifically, in the device, the central control system 2 issues the set parameters to the display system 502 through the network system 503 and displays the set parameters on the screen, the display system 502 has a data processing module, the data acquisition system 501 transmits the displacement detection value of the photoelectric sensor and the weight detection value of the weighing sensor 6 to the display system 502, the display system 502 determines whether the displacement value and the weighing value meet the requirements through the set parameters, feeds back whether the displacement value and the weighing value are qualified to the central control system 2, and performs shutdown or correction after determination to achieve the effect of detection and error prevention.
When the device is used: the upper photoelectric sensor 3 is arranged above the workpiece 7 and used for detecting the longitudinal displacement value of the workpiece 7, and the side photoelectric sensor 4 is arranged on the side surface of a target position and used for detecting the transverse displacement value;
data presetting: placing all products at a tool fixture, detecting and setting, setting the display and control device 5 into a set mode, acquiring values of the photoelectric sensor and the weighing sensor 6 by the data acquisition system 501, transmitting the values to the display and control device 5, displaying a test value in an interface by the display and control device 5, inputting the type of the workpiece to bind a displacement value and a weighing value, and setting upper and lower judgment limits of the displacement value and the weighing value;
the work is as follows: when the central control system 2 informs the device to detect, the detection device collects the displacement value and the weight value of the workpiece 7 at the moment, compares the displacement value and the weight value with the preset value, and feeds the judgment result back to the central control system 2, and the central control system 2 carries out error-proofing treatment according to the feedback result.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides an intelligence material loading position detects mistake proofing device, its characterized in that, includes treats charging equipment and central control system, treat to be equipped with the photoelectric sensor who is used for monitoring the work piece position on the charging equipment, treat that one side of charging equipment is equipped with and show the accuse device, photoelectric sensor with show the accuse device and connect, show the accuse device with central control system connects.
2. The intelligent loading position detecting error-proofing device of claim 1, wherein a weighing sensor is arranged at the bottom of a loading target position of the equipment to be loaded, and the weighing sensor is connected with the display control device.
3. The intelligent loading position detection error-proofing device according to claim 1, wherein the photoelectric sensor comprises an upper photoelectric sensor, and the upper photoelectric sensor is positioned above the loading target position.
4. The intelligent loading position detecting error-proofing device according to claim 3, wherein the photoelectric sensor further comprises a side photoelectric sensor, and the side photoelectric sensor is positioned inside an entrance of the loading target position.
5. The intelligent material loading position detecting error-proofing device of claim 3, wherein the length of the upper photoelectric sensor is larger than the width of the workpiece.
6. The intelligent material loading position detection error-proofing device of claim 4, wherein the length of the side photoelectric sensor is greater than the height of a workpiece.
7. The intelligent material loading position detection error-proofing device of claim 2, wherein the display and control device comprises a data acquisition system, a display system and a network system.
8. The intelligent material loading position detecting error-proofing device of claim 7, wherein the data acquisition system is connected with the photoelectric sensor and the weighing sensor.
9. The intelligent material loading position detecting error-proofing device of claim 7, wherein the display system is connected with the data acquisition system.
10. The intelligent material loading position detection error-proofing device of claim 7, wherein the data acquisition system is connected with the central control system through the network system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122792895.5U CN216206645U (en) | 2021-11-15 | 2021-11-15 | Intelligent loading position detection error-proofing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122792895.5U CN216206645U (en) | 2021-11-15 | 2021-11-15 | Intelligent loading position detection error-proofing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216206645U true CN216206645U (en) | 2022-04-05 |
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| CN202122792895.5U Active CN216206645U (en) | 2021-11-15 | 2021-11-15 | Intelligent loading position detection error-proofing device |
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| CN (1) | CN216206645U (en) |
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2021
- 2021-11-15 CN CN202122792895.5U patent/CN216206645U/en active Active
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