CN216206428U - Package structure of miniature photoelectric liquid level gauge for indicating the liquid level of chemical solution for detection - Google Patents
Package structure of miniature photoelectric liquid level gauge for indicating the liquid level of chemical solution for detection Download PDFInfo
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Abstract
用于指示检测用化学溶液液位的微型光电液位计封装结构,包括内密封垫片、外密封垫片、传感器外套以及插有传感器的传感器内套;其中,传感器外套设置在传感器内套上,内密封垫片设置在传感器外套中,内密封垫片外侧设置有外密封垫片。本实用新型的微型光电液位计的封装结构,尺寸小,结构简单、紧凑、合理,易于安装在较小容积、较薄外壁的容器上,尤其是小剂量的分析化学溶液储存容器。
The package structure of a miniature photoelectric liquid level gauge for indicating the liquid level of a chemical solution for detection includes an inner sealing gasket, an outer sealing gasket, a sensor jacket and a sensor inner jacket with a sensor inserted; wherein, the sensor jacket is arranged on the sensor inner jacket , the inner sealing gasket is arranged in the outer casing of the sensor, and the outer sealing gasket is arranged outside the inner sealing gasket. The package structure of the miniature photoelectric liquid level gauge of the utility model has the advantages of small size, simple, compact and reasonable structure, and is easy to be installed on a container with a small volume and a thin outer wall, especially a small-dose analytical chemical solution storage container.
Description
技术领域technical field
本实用新型涉及一种封装结构,具体涉及用于指示检测用化学溶液液位的微型光电液位计封装结构。The utility model relates to an encapsulation structure, in particular to an encapsulation structure of a miniature photoelectric liquid level gauge used for indicating the liquid level of a chemical solution for detection.
背景技术Background technique
在分析化学类自动化检测仪器运行过程中需要存储、配制及定量移取不同的化学溶液。对于化学溶液的储存需要仪器自动判别在一定容积的试剂瓶中的液位关键点(如满或空),对于实现自动配制(稀释)功能,需控制加液量(液位上升到目标液位),对于检测过程中需定量抽取一定体积的化学溶液,需控制抽取量(液位降低到目标液位),上述情况都需要单点微型液位计(开关)来提供电子讯号,即需要在相应的试剂瓶(容器)中安装适当的微型液位计(开关)以实现自动液位计量。目前常用的电子液位传感器(液位开关)有浮球液位计、雷达液位计、电容式液位计、超声波液位计、光电液位开关等,其中光电液位开关有更好的环境空间适应能力,更适合小型容器内的液位检测、报警及控制,尤其可用于如酸、碱、盐溶液等化学溶液的介质。Different chemical solutions need to be stored, prepared and quantitatively pipetted during the operation of analytical chemistry automated testing instruments. For the storage of chemical solutions, the instrument needs to automatically determine the key point of the liquid level (such as full or empty) in the reagent bottle of a certain volume. ), for the quantitative extraction of a certain volume of chemical solution during the detection process, the extraction volume needs to be controlled (the liquid level is lowered to the target liquid level). An appropriate micro liquid level gauge (switch) is installed in the corresponding reagent bottle (container) to realize automatic liquid level measurement. At present, the commonly used electronic level sensors (liquid level switches) include float level gauges, radar level gauges, capacitive level gauges, ultrasonic level gauges, photoelectric level switches, etc. Among them, photoelectric level switches have better The ability to adapt to environmental space is more suitable for liquid level detection, alarm and control in small containers, especially for medium such as acid, alkali, salt solution and other chemical solutions.
目前市面上封装好的光电液位计(液位)开关主要应用于净水/污水处理、造纸、印刷、发/变电设备、石油化工、食品、饮料、电工、染料工业、油压机械等行业领域的机械装备、容器管道、储液器、循环桶、储油器等容器,其尺寸较大,外径通常≥Φ20,分析化学类自动化检测仪器在运行中常常用到毫升级别的溶液消耗,试剂瓶(容器)总体积在数十、数百毫升不等,因此该类产品并不适合于在分析化学类自动化检测仪器中的试剂瓶(容器)中安装。At present, the packaged photoelectric level gauge (liquid level) switches on the market are mainly used in water purification/sewage treatment, papermaking, printing, power generation/substation equipment, petrochemical, food, beverage, electrical, dye industry, hydraulic machinery, etc. Containers such as machinery and equipment, container pipes, liquid reservoirs, circulating barrels, and oil reservoirs in the industrial field are large in size and usually have an outer diameter of ≥ Φ20. Analytical chemistry automated testing instruments often use milliliter-level solution consumption during operation. , the total volume of reagent bottles (containers) varies from tens to hundreds of milliliters, so this type of product is not suitable for installation in reagent bottles (containers) in analytical chemistry automated testing instruments.
实用新型内容Utility model content
为解决目前光电液位开关无法应用于分析化学检测类自动仪器的问题,本实用新型的目的是提供一种用于指示检测用化学溶液液位的微型光电液位计封装结构,将微型光电液位开关封装于可适用于检测用化学溶液容器上安装的微型结构中,并可根据实际需要封装单个微型光电液位开关,实现单点液位的测量。In order to solve the problem that the current photoelectric liquid level switch cannot be applied to automatic instruments for analytical chemical detection, the purpose of this utility model is to provide a miniature photoelectric liquid level gauge package structure for indicating the liquid level of the chemical solution for detection The level switch is encapsulated in a micro structure suitable for installation on a chemical solution container for detection, and a single micro photoelectric liquid level switch can be encapsulated according to actual needs to realize single-point liquid level measurement.
为达到实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
用于指示检测用化学溶液液位的微型光电液位计封装结构,包括内密封垫片、外密封垫片、传感器外套以及插有传感器的传感器内套;其中,传感器外套设置在传感器内套上,内密封垫片设置在传感器外套中,内密封垫片外侧设置有外密封垫片。The package structure of a miniature photoelectric liquid level gauge for indicating the liquid level of a chemical solution for detection includes an inner sealing gasket, an outer sealing gasket, a sensor jacket and a sensor inner jacket with a sensor inserted; wherein, the sensor jacket is arranged on the sensor inner jacket , the inner sealing gasket is arranged in the outer casing of the sensor, and the outer sealing gasket is arranged outside the inner sealing gasket.
进一步的,内密封垫片上设置有外螺纹,传感器外套上设置有与外螺纹相匹配的内螺纹。Further, the inner sealing gasket is provided with an external thread, and the sensor jacket is provided with an internal thread matching the external thread.
进一步的,传感器内套上设置有轴向连接孔、径向连接孔以及引线插座口。Further, the inner sleeve of the sensor is provided with an axial connection hole, a radial connection hole and a lead socket port.
进一步的,传感器内套上设置有引线插座。Further, a lead socket is arranged on the inner sleeve of the sensor.
进一步的,引线插座插于传感器内套的引线插座口。Further, the lead socket is inserted into the lead socket port of the inner sleeve of the sensor.
进一步的,传感器的三根端脚设置于传感器内套的轴向连接孔中。Further, the three end feet of the sensor are arranged in the axial connection holes of the inner sleeve of the sensor.
进一步的,引线插座的三根端脚设置于传感器内套的径向连接孔中。Further, the three end pins of the lead socket are arranged in the radial connection holes of the inner sleeve of the sensor.
进一步的,引线插座上设置有插头,插头上设置有连线。Further, the lead socket is provided with a plug, and the plug is provided with a connecting wire.
进一步的,传感器外套设置在容器上。Further, the sensor cover is arranged on the container.
相较于现有技术,本实用新型具有如下技术效果:本实用新型的微型光电液位计的封装结构,尺寸小,结构简单、紧凑、合理,易于安装在较小容积、较薄外壁的容器上,尤其是小剂量的分析化学溶液储存容器。Compared with the prior art, the utility model has the following technical effects: the encapsulation structure of the miniature photoelectric liquid level gauge of the utility model has a small size, a simple, compact and reasonable structure, and is easy to be installed in a container with a smaller volume and a thinner outer wall. On, especially small doses of analytical chemical solution storage containers.
进一步的,本实用新型的微型光电液位计的封装结构,装有引线插座,便于传感器封装,可以方便、快捷地通过配套插头连接电子信号线连接控制电路。Further, the encapsulation structure of the miniature photoelectric liquid level gauge of the utility model is equipped with a lead socket, which is convenient for sensor encapsulation, and can be connected to the control circuit by connecting the electronic signal line through the matching plug conveniently and quickly.
附图说明Description of drawings
图1为本实用新型的微型光电液位计的封装结构示意图。FIG. 1 is a schematic diagram of the packaging structure of the miniature photoelectric liquid level gauge of the present invention.
图2为微型液位传感器结构示意图。Figure 2 is a schematic structural diagram of a micro liquid level sensor.
图3为引线插座结构示意图。FIG. 3 is a schematic diagram of the structure of the lead socket.
图中,1.传感器;2.传感器外套;3.传感器内套;4.内密封垫片;5.外密封垫片;6.引线插座。In the figure, 1. Sensor; 2. Sensor jacket; 3. Sensor inner jacket; 4. Inner gasket; 5. Outer gasket; 6. Lead socket.
具体实施方式Detailed ways
下面结合附图对本实用新型进行详细描述。The present utility model will be described in detail below with reference to the accompanying drawings.
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以多种不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
另外,本实用新型中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
本实用新型设计的基本步骤/思路:①对于单点液位的微型光电液位计的封装,均需要将微型液位传感器的三个端线引出与电子信号线进行连接,为此设计在封装结构中设计引线插座6,方便与连有电子信号线的插头连接;②为保持微型光电液位传感器与容器密封,在传感器与传感器座及容器相连之处以密封垫圈压紧密封;③对于单点微型光电液位计,传感器内套与传感器外套以螺纹连接,传感器外套与容器的连接,直接采用螺纹连接方式;④为了方便封装过程中传感器端线与引线插座6的端线焊接,在传感器内套中设计垂直交叉的两组线孔(每组三孔),在封装时将传感器端线垂直折弯后与引线插座6的端线相重合。The basic steps/thoughts of the design of the present utility model: 1. For the encapsulation of the single-point liquid level miniature photoelectric liquid level gauge, it is necessary to connect the three end wires of the miniature liquid level sensor with the electronic signal wire. The
以下给出本实用新型的具体实施例,需要说明的是本实用新型并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本实用新型的保护范围。Specific embodiments of the present utility model are given below. It should be noted that the present utility model is not limited to the following specific embodiments, and all equivalent transformations made on the basis of the technical solutions of the present application all fall into the protection scope of the present utility model.
遵从上述技术方案,如图1-图3所示,本实施例给出一种用于指示检测用化学溶液单点液位的微型光电液位计的封装结构。Following the above technical solution, as shown in FIG. 1 to FIG. 3 , this embodiment provides a package structure of a miniature photoelectric liquid level gauge for indicating the single-point liquid level of a chemical solution for detection.
如图1所示,一种用于指示检测用化学溶液单点液位的微型光电液位计的封装结构,包括传感器内套3、内密封垫片4、引线插座6、外密封垫片5以及传感器外套2。传感器外套 2设置在传感器内套3上,内密封垫片4设置在传感器外套2中,内密封垫片4外侧设置有外密封垫片5。As shown in FIG. 1 , a package structure of a miniature photoelectric level gauge used to indicate the single-point liquid level of a chemical solution for detection includes an
具体的,传感器内套3上设置有轴向连接孔、径向连接孔以及引线插座口,内密封垫片 4上设置有外螺纹,传感器外套2上设置有与外螺纹相匹配的内螺纹,传感器内套4设置在传感器外套2中,传感器内套4外侧设置有外密封垫片5。Specifically, the sensor
传感器内套3上设置有引线插座6。优选的,引线插座6插于传感器内套3的引线插座口。进一步的,引线插座6的三根端脚设置于传感器内套3的径向连接孔中。参见图3,引线插座6上可设置有插头,插头上设置有连线。A
传感器1的三根端脚设置于传感器内套3的轴向连接孔中。The three end feet of the
传感器外套2设置在容器上。The
封装时,先将传感器1以三根端脚为头沿着传感器口插入传感器内套3中,其中,传感器的三根端脚穿入传感器内套3的轴向连接孔中并折至于径向连接孔平行,将内密封垫片4 从传感器1头部套入,然后通过传感器内套4的外螺纹将其拧入传感器外套2,接着将引线插座6插入传感器内套3的引线插座口,其中,引线插座6的三根端脚穿入传感器内套3的径向连接孔中,与传感器1的三根端脚并在一起,将两者焊接后完成封装。使用时,将封装好的该微型光电液位计加上外密封垫片5,通过传感器外套2上的螺纹连接至需要安装的容器上,插上与引线插座6配套的插头及连线,以采集电子讯号。When packaging, first insert the
以上仅就本实用新型的最佳实施例作了说明,但不能理解为是对权利要求的限制。本实用新型不仅限于以上实施例,其具体结构允许有变化。但凡在本实用新型独立权利要求的保护范围内所作的各种变化均在本实用新型的保护范围内。The above only describes the best embodiment of the present utility model, but should not be construed as a limitation on the claims. The present invention is not limited to the above embodiments, and its specific structure is allowed to be changed. Any changes made within the protection scope of the independent claims of the present utility model are all within the protection scope of the present utility model.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
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