CN206387470U - Liquid level emasuring device - Google Patents

Liquid level emasuring device Download PDF

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Publication number
CN206387470U
CN206387470U CN201621118762.2U CN201621118762U CN206387470U CN 206387470 U CN206387470 U CN 206387470U CN 201621118762 U CN201621118762 U CN 201621118762U CN 206387470 U CN206387470 U CN 206387470U
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sleeve
liquid level
liquid
solid rod
pressure sensor
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张勇
楚学娟
楚学伟
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Jilin Normal University
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Jilin Normal University
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Abstract

本实用新型公开了一种液位测量装置,将装置垂直放入被测液体的容器内,当装置下方的套筒接触到容器底部时,套筒内的实心棒对压力传感器的作用力同时发生变化,根据阿基米德原理可以换算出压力传感器得到的变化信号与液体液位存在固定公式关系,数据处理及显示模块将这种信号转换计算后输出到显示屏即可直观得到液位值。装置中设计可拆卸的连接扣保护了压力传感器,外侧同轴安装可拆卸的半径略大的套筒以减少注入液体或液体晃动对实心棒浮力的影响。本实用新型所述装置中使用的实心棒及套筒材质和大小可根据被测液体的类型及容器大小来选取和改变,兼容性强,应用范围广,且所用设备体积小,造价低,测量精度高。

The utility model discloses a liquid level measuring device. The device is vertically put into the container of the liquid to be measured. When the sleeve below the device touches the bottom of the container, the solid rod in the sleeve acts on the pressure sensor simultaneously. Change, according to the Archimedes principle, it can be converted that there is a fixed formula relationship between the change signal obtained by the pressure sensor and the liquid level. The data processing and display module converts and calculates this signal and outputs it to the display screen to obtain the liquid level value intuitively. A detachable connection buckle is designed in the device to protect the pressure sensor, and a detachable sleeve with a slightly larger radius is installed coaxially on the outside to reduce the impact of injected liquid or liquid sloshing on the buoyancy of the solid rod. The material and size of the solid rod and the sleeve used in the device described in the utility model can be selected and changed according to the type of liquid to be measured and the size of the container. High precision.

Description

液位测量装置Liquid level measuring device

技术领域technical field

本实用新型涉及测量技术领域,具体地说是一种液位测量装置。The utility model relates to the technical field of measurement, in particular to a liquid level measuring device.

背景技术Background technique

液位是指液体介质在容器中的液面的高度。在工业生产中,液位是一个很重要的参数,液体测量在工业生产中具有重要地位,有的甚至直接影响到生产的安全。液位计是测量液位的仪表,在实际操作过程中,对液位测量的要求越来越多,应根据不同方面的要求来选用不同种类的液位计。The liquid level refers to the height of the liquid level of the liquid medium in the container. In industrial production, liquid level is a very important parameter. Liquid measurement plays an important role in industrial production, and some even directly affect the safety of production. The liquid level gauge is an instrument for measuring the liquid level. In the actual operation process, there are more and more requirements for liquid level measurement. Different types of liquid level gauges should be selected according to the requirements of different aspects.

在工业领域中,要测量液位,除了投入式液位计的静压液位测量外,还有浮球液位测量装置、磁翻板液位法、雷达法、超声波法、气泡法等。这些装置有的测量精度低,而且很多都对容器形状结构和材质有较高的要求,雷达和超声波装置在安装装置上比较复杂且安装体积比较大;电容式液位传感器测量液位的装置日常操作及维护方面需要保证传感器的水密和防止磕碰电极绝缘层,对一些介电常数经常变化的被测液体无法测量,大多数测量装置受到被测液体性能及容器形状限制,为克服上述技术上的不足,现提出一种适应范围广,使用方便的液位测量装置。In the industrial field, to measure the liquid level, in addition to the static pressure liquid level measurement of the submersible liquid level gauge, there are float liquid level measuring devices, magnetic flap liquid level method, radar method, ultrasonic method, bubble method, etc. Some of these devices have low measurement accuracy, and many of them have high requirements on the shape, structure and material of the container. The installation of radar and ultrasonic devices is relatively complicated and the installation volume is relatively large; In terms of operation and maintenance, it is necessary to ensure the watertightness of the sensor and prevent the electrode insulation layer from colliding. Some measured liquids whose dielectric constant changes frequently cannot be measured. Most measuring devices are limited by the performance of the measured liquid and the shape of the container. In order to overcome the above technical limitations Insufficient, a liquid level measuring device with wide adaptability and easy to use is proposed.

发明内容Contents of the invention

本实用新型的目的是要提供一种液位测量装置,该装置解决了现有测量技术的弊端,兼容性强、准确性高,可被广泛应用。The purpose of the utility model is to provide a liquid level measuring device, which solves the disadvantages of the existing measuring technology, has strong compatibility and high accuracy, and can be widely used.

本实用新型的技术方案是:The technical scheme of the utility model is:

液位测量装置,包括压力传感器、数据处理及显示模块、外壳、连接扣、实心棒、套筒,所述外壳内设有通过数据线相连接的压力传感器和数据处理及显示模块,压力传感器下端连接连接扣,所述套筒套在实心棒外面,套筒底端设有供被测液体进出的孔洞,所述套筒与外壳之间可拆卸连接,连接扣与实心棒上端通过螺纹连接。The liquid level measurement device includes a pressure sensor, a data processing and display module, a casing, a connecting buckle, a solid rod, and a sleeve. The casing is provided with a pressure sensor and a data processing and display module connected by a data line. The lower end of the pressure sensor Connect the connecting buckle, the sleeve is set outside the solid rod, the bottom end of the sleeve is provided with a hole for the liquid to be measured to enter and exit, the sleeve and the shell are detachably connected, and the connecting buckle is connected to the upper end of the solid rod through threads.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本装置适用于测量多种类型的液体,且不限制容器的形状,深入被测液体中的实心棒和套筒材质和大小可根据实际要求调整。兼容性强,应用范围广,且所用设备造价低,测量精度高。The device is suitable for measuring various types of liquids, and does not limit the shape of the container. The material and size of the solid rod and sleeve that penetrate into the liquid to be measured can be adjusted according to actual requirements. Strong compatibility, wide application range, low equipment cost and high measurement accuracy.

附图说明Description of drawings

图1为本实用新型装置的结构示意图。Fig. 1 is the structural representation of the utility model device.

图2为压力传感器与实心棒之间连接扣实例示意图。Fig. 2 is a schematic diagram of an example of a connection buckle between a pressure sensor and a solid rod.

图3为实心棒实例形状示意图。Figure 3 is a schematic diagram of the shape of an example of a solid rod.

1—压力传感器,2—连接扣,3—实心棒,4—套筒,5—数据处理及显示模块,6—外壳。1—pressure sensor, 2—connecting buckle, 3—solid rod, 4—sleeve, 5—data processing and display module, 6—shell.

具体实施方式detailed description

下面结合附图对本实用新型的实施例作进一步说明。图1是本实用新型液位测量装置结构示意图。如图1所示,本实用新型液位测量装置包括压力传感器、连接扣、实心棒、套筒、数据处理及显示模块、外壳,外壳内设有相连接的压力传感器和数据处理及显示模块。Embodiments of the utility model will be further described below in conjunction with the accompanying drawings. Fig. 1 is a schematic structural diagram of the liquid level measuring device of the present invention. As shown in Figure 1, the liquid level measuring device of the present invention includes a pressure sensor, a connecting buckle, a solid rod, a sleeve, a data processing and display module, and a casing, and a pressure sensor and a data processing and display module connected to each other are arranged in the casing.

如图所示:根据被测液体的性质和容器的大小选取适合的实心棒及套筒,要求实心棒密度大于被测液体,以保证实心棒在被测液体中受到的合力向下,实心棒为圆柱形,直径一般在8-12mm左右,套筒套在实心棒外面,内空圆柱形,比实心棒直径大5~10mm,套筒底端设有供被测液体进出的孔洞(直径2~5mm),实心棒和套筒都高于被测液体的容器,实心棒底端比套筒底端高出2~5mm;为了保护上端的压力传感器,装置中设计了可拆卸的实心棒与套筒,实心棒与压力传感器的连接通过一个连接扣,如图2、图3所示,连接扣可采用铁质内螺纹形式,实心棒上端采用外螺纹方式,便于与内螺纹的连接扣拆卸和连接;套筒与外壳的连接可以采用螺纹或卡扣方式;压力传感器为长条形器件,两侧自带安装孔,安装时一侧与外壳固定,另一侧与连接扣固定,如图1所示;数据处理及显示模块包括AD转换器、单片机芯片、数字显示屏三部分,三者如图1所示以数据线相连,AD处理器为市面上现有的数模转换元件,单片机芯片将处理后的数字信号进行换算,内设计有固定的计算公式,最后将结果输出给显示屏。数据处理及显示模块内的三个部分均固定在外壳内。As shown in the figure: Select the appropriate solid rod and sleeve according to the nature of the liquid to be tested and the size of the container. The density of the solid rod is required to be greater than the liquid to be tested to ensure that the resultant force on the solid rod in the liquid to be tested is downward. It is cylindrical, with a diameter of about 8-12mm. The sleeve is set outside the solid rod, and the inner hollow is cylindrical, 5-10mm larger than the diameter of the solid rod. There is a hole (diameter 2mm) at the bottom of the sleeve for the liquid to enter and exit. ~5mm), the solid rod and the sleeve are both higher than the container of the liquid to be measured, and the bottom of the solid rod is 2~5mm higher than the bottom of the sleeve; in order to protect the pressure sensor at the upper end, a detachable solid rod and sleeve are designed in the device The connection between the sleeve, the solid rod and the pressure sensor is through a connecting buckle, as shown in Figure 2 and Figure 3, the connecting buckle can be in the form of an iron internal thread, and the upper end of the solid rod is in the form of an external thread, which is easy to disassemble with the connecting buckle of the internal thread and connection; the connection between the sleeve and the shell can be threaded or buckled; the pressure sensor is a strip-shaped device with mounting holes on both sides. When installing, one side is fixed with the shell, and the other side is fixed with the connecting buckle, as shown in the figure As shown in 1; the data processing and display module includes three parts: AD converter, single-chip microcomputer chip, and digital display screen. The three parts are connected by data lines as shown in Figure 1. The chip converts the processed digital signal, and a fixed calculation formula is designed inside, and finally outputs the result to the display screen. The three parts in the data processing and display module are all fixed in the casing.

将本实用新型装置的实心棒和套筒分别安装上(为保护压力传感器,装置在使用完毕应该卸下套筒和实心棒),将装置竖直放入容器内,套筒底端接触到容器底即可从显示屏上读取数值。当容器内注入被测液体或存在液体高度大于5mm,液体通过容器底端套筒的孔洞进入套筒内,容器内注入液体的高度(液位)与套筒内进入液体的高度一致,根据阿基米德原理,浸在液体里的物体受到的浮力大小等于被该物体排开的液体的重力,实心棒材质及大小固定后,实心棒受到被测液体的浮力正比于被测液体的高度,实心棒对压力传感器产生的变化的力是获得被测液体液位值的唯一变量,压力传感器将这种变化信号传输给数据处理及显示模块,经过转换及计算即可准确得到被测液体的液位。Install the solid rod and the sleeve of the device of the utility model respectively (in order to protect the pressure sensor, the sleeve and the solid rod should be removed after the device is used), put the device vertically into the container, and the bottom of the sleeve touches the container bottom to read the value from the display. When the liquid to be measured is injected into the container or the height of the existing liquid is greater than 5mm, the liquid enters the sleeve through the hole in the sleeve at the bottom of the container, and the height (liquid level) of the liquid injected into the container is consistent with the height of the liquid entering the sleeve. According to the principle of Kimedes, the buoyancy of the object immersed in the liquid is equal to the gravity of the liquid displaced by the object. After the material and size of the solid rod are fixed, the buoyancy of the solid rod under the measured liquid is proportional to the height of the measured liquid. The changing force of the solid rod on the pressure sensor is the only variable to obtain the liquid level value of the measured liquid. The pressure sensor transmits this change signal to the data processing and display module. After conversion and calculation, the liquid level of the measured liquid can be accurately obtained. bit.

对普通液体如水等进行测量时,实心棒可以采取成本低的钢棒,套筒使用塑料或玻璃材质,对酸性液体或高温液体进行测量时可采用耐酸及耐高温材料。When measuring ordinary liquids such as water, the solid rod can be a low-cost steel rod, and the sleeve can be made of plastic or glass. When measuring acidic liquids or high-temperature liquids, acid-resistant and high-temperature-resistant materials can be used.

尽管上面结合示例性实施例描述了本实用新型的液位测量装置,然而,本领域普通技术人员应该理解,上述相关实施例是为了解释本实用新型的相关原理,保护及应用范围不局限于上述实施例的陈述,装置中设计的连接扣及套筒与外壳的连接也可根据实际需要改变,在不脱离权利要求保护的范围的情况下,可以对上述示例性实施例进行各种改变。Although the liquid level measuring device of the present invention has been described above in conjunction with exemplary embodiments, those of ordinary skill in the art should understand that the above-mentioned related embodiments are for explaining the relevant principles of the present invention, and the scope of protection and application is not limited to the above-mentioned The description of the embodiment, the connection buckle designed in the device and the connection between the sleeve and the shell can also be changed according to actual needs, and various changes can be made to the above exemplary embodiment without departing from the scope of protection of the claims.

Claims (5)

1.一种液位测量装置,其特征在于:包括压力传感器、数据处理及显示模块、外壳、连接扣、实心棒、套筒,所述外壳内设有通过数据线相连接的压力传感器和数据处理及显示模块,压力传感器下端连接连接扣,所述套筒套在实心棒外面,套筒底端设有供被测液体进出的孔洞,所述套筒与外壳之间可拆卸连接,连接扣与实心棒上端通过螺纹连接。1. A liquid level measuring device, characterized in that: it comprises a pressure sensor, a data processing and display module, a casing, a connecting buckle, a solid rod, and a sleeve, and the casing is provided with a pressure sensor and a data connection connected by a data line. Processing and display module, the lower end of the pressure sensor is connected to the connecting buckle, the sleeve is set outside the solid rod, and the bottom of the sleeve is provided with a hole for the liquid to be measured to enter and exit, the sleeve and the shell are detachably connected, and the connecting buckle It is connected with the upper end of the solid rod through threads. 2.根据权利要求1所述的一种液位测量装置,其特征在于:所述实心棒的材质比被测液体的密度大,圆柱形,直径为8-12mm。2. A liquid level measuring device according to claim 1, characterized in that: the material of the solid rod is denser than the liquid to be measured, and is cylindrical with a diameter of 8-12 mm. 3.根据权利要求1所述的一种液位测量装置,其特征在于:所述套筒为内空圆柱形,比实心棒直径大5~10mm,实心棒底端比套筒底端高出2~5mm。3. A liquid level measuring device according to claim 1, characterized in that: the sleeve is hollow cylindrical, 5-10mm larger in diameter than the solid rod, and the bottom end of the solid rod is higher than the bottom end of the sleeve 2~5mm. 4.根据权利要求1所述的一种液位测量装置,其特征在于:所述压力传感器采用惠斯通电桥设计,灵敏度在±1mm内。4. A liquid level measuring device according to claim 1, characterized in that the pressure sensor adopts a Wheatstone bridge design, and the sensitivity is within ±1mm. 5.根据权利要求1所述的一种液位测量装置,其特征在于:所述数据处理及显示模块包括AD转换器、单片机芯片、数字显示屏三部分,三者以数据线相连,用于接收并处理压力传感器产生的变化信号。5. A liquid level measuring device according to claim 1, characterized in that: said data processing and display module includes three parts: AD converter, single-chip microcomputer chip, and digital display screen, and the three are connected with data lines for Receive and process the changing signal generated by the pressure sensor.
CN201621118762.2U 2016-10-13 2016-10-13 Liquid level emasuring device Expired - Fee Related CN206387470U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106352943A (en) * 2016-10-13 2017-01-25 吉林师范大学 Liquid level measuring device
CN108168764B (en) * 2017-12-18 2021-04-27 青岛海尔智能技术研发有限公司 A hydraulic measuring device and water heater

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106352943A (en) * 2016-10-13 2017-01-25 吉林师范大学 Liquid level measuring device
CN108168764B (en) * 2017-12-18 2021-04-27 青岛海尔智能技术研发有限公司 A hydraulic measuring device and water heater

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