CN216177862U

CN216177862U - Automatic gantry welding equipment

Info

Publication number: CN216177862U
Application number: CN202122243347.7U
Authority: CN
Inventors: 补家武; 潘家福; 闫宏林
Original assignee: Wuhan Lanxun Technology Co ltd
Current assignee: Wuhan Lanxun Technology Co ltd
Priority date: 2021-09-15
Filing date: 2021-09-15
Publication date: 2022-04-05
Anticipated expiration: 2031-09-15

Abstract

The utility model discloses automatic gantry welding equipment which comprises a base, wherein a portal frame is fixedly installed at the top of the base, a second installation shell is fixedly installed at one end of the bottom of a transverse plate of the portal frame, a second electric telescopic rod is fixedly installed inside the second installation shell, the output end of the second electric telescopic rod is fixedly connected with a second installation plate, an air suction pump is fixedly installed at the bottom of the second installation plate, and a dust removal head is fixedly installed at the output end of the air suction pump through a pipeline. The components of the dust removal mechanism are arranged and used in a matched manner, so that the workpiece is cleaned when being welded, and the quality of the welded workpiece is improved; through setting up parts such as portal frame, suction fan, active carbon installation shell, installation pipe, suction head and gas vent and using in coordination, improve operation staff's operational environment, and also play certain guarantee to operation staff's healthy.

Description

Automatic gantry welding equipment

Technical Field

The utility model relates to the technical field of gantry type welding equipment, in particular to automatic gantry type welding equipment.

Background

The gantry welding manipulator is divided into two types of a bridge type and a portal type, the bridge type welding manipulator consists of a beam and two trolleys which are supported and run, a welding head can transversely move along the beam, and the trolleys can longitudinally move along a track. The gantry welding manipulator is provided with one more gantry than the bridge type gantry, the welding head can move transversely on a gantry beam, or move transversely on a beam which is additionally arranged and can lift up and down along a gantry column, and the beam can be used for welding structures with different heights. The bridge type welding manipulator is suitable for splicing large-area flat plates or welding ship plate frame structures.

At present, when the existing gantry welding equipment is used for machining a workpiece, scraps and dust are easily generated on the surface of the workpiece, so that the quality of the workpiece is easily reduced when the workpiece is welded, and the workpiece is easily irritated when being welded, so that the body of an operator is easily influenced to a certain extent.

SUMMERY OF THE UTILITY MODEL

Aiming at the technical problems in the prior art, the utility model provides automatic gantry welding equipment, which is used in a matched manner by arranging parts of a dust removal mechanism, so that a workpiece is cleaned during welding, and the quality of the welded workpiece is improved.

The technical scheme for solving the technical problems is as follows:

the utility model provides an automatic gantry welding equipment, includes the base, the top fixed mounting of base has the portal frame, the diaphragm bottom one end fixed mounting of portal frame has the second installation shell, the inside fixed mounting of second installation shell has second electric telescopic handle, second electric telescopic handle's output fixedly connected with second mounting panel, the bottom fixed mounting of second mounting panel has the aspiration pump, the output of aspiration pump has the dust removal head through pipeline fixed mounting, one side fixed connection dust absorption pipe of aspiration pump, on the other end fixed connection containing box of dust absorption pipe.

Further, the center fixed mounting in diaphragm bottom of portal frame has first installation shell, the inside fixed mounting of first installation shell has first electric telescopic handle, the first mounting panel of first electric telescopic handle's output fixed connection, the fixed mounting of first mounting panel has electric welding gun.

Further, the diaphragm bottom other end fixed mounting of portal frame has the active carbon installation shell, the bottom fixed connection installation pipe of active carbon installation shell, one side fixed mounting of installation pipe has the suction head, the inside one end of diaphragm of portal frame is equipped with the aspiration fan, the pipeline connection gas vent is passed through at the top of aspiration fan.

Further, fixed blocks are installed at two ends of the center of the top of the base, clamping blocks are fixedly connected to the bottom of the fixed blocks, the clamping blocks are clamped with clamping grooves matched with the clamping blocks, and the clamping grooves are formed in two ends of the center of the top of the base.

Further, the bottom both ends fixed mounting of portal frame has the slider, one side fixed mounting of slider has the dead lever.

Further, the inside center of base is equipped with the shifting chute, the inside both ends of base are equipped with the standing groove, the positive both ends fixed mounting motor of base.

Furthermore, the output end of the motor is in transmission connection with a screw rod, the other end of the screw rod is fixedly connected with the inside of the bearing, and the surface of the screw rod is in threaded connection with a sliding block.

Furthermore, four ends of the bottom of the base are fixedly provided with mounting blocks.

Compared with the prior art, the technical scheme of the application has the following beneficial technical effects:

the second electric telescopic rod is fixedly arranged in the second mounting shell, so that the second electric telescopic rod can be mounted and protected; the output end of the second electric telescopic rod is fixedly connected with the second mounting plate, so that the second mounting plate is fixedly supported, and the dust removing mechanism is also mounted and supported through the second mounting plate; the components of the dust removal mechanism are matched for use, so that the workpiece is cleaned during welding, and the quality of the welded workpiece is improved;

the portal frame, the suction fan, the activated carbon mounting shell, the mounting pipe, the suction head, the exhaust port and other components are matched for use, and the suction fan is arranged at one end above the inside of the portal frame, so that the suction head can absorb pungent smell and smoke generated by a welding workpiece, and then the pungent smell and the smoke are discharged into the activated carbon mounting shell to perform deep purification and filtration through an activated carbon layer in the activated carbon mounting shell; thereby purifying the pungent smell; the working environment of the operators is improved, and certain guarantee is provided for the physical health of the operators.

Drawings

FIG. 1 is a schematic structural view of a gantry welding apparatus according to the present invention;

FIG. 2 is a schematic view of a gantry of the present invention;

FIG. 3 is a schematic view of the back structure of the gantry welding equipment of the present invention;

FIG. 4 is an enlarged view of the structure at A in FIG. 3;

FIG. 5 is a schematic side view of the gantry welding equipment of the present invention

In the drawings, the components represented by the respective reference numerals are listed below: 1. a base; 2. a fixed block; 21. a clamping block; 22. a card slot; 3. a motor; 31. a screw; 32. a bearing; 33. a slider; 34. fixing the rod; 35. a moving groove; 4. a gantry; 5. mounting blocks; 6. a first mounting case; 61. a first electric telescopic rod; 62. a first mounting plate; 63. an electric welding gun; 7. a second mounting case; 71. a second electric telescopic rod; 72. a second mounting plate; 73. an air pump; 74. a dust removal head; 75. a dust collection pipe; 76. a storage box; 8. an air suction fan; 81. an activated carbon mounting housing; 82. installing a pipe; 83. an air suction head; 84. and (7) an exhaust port.

Detailed Description

The principles and features of the present invention will be described with reference to the accompanying drawings, which are provided for illustration only and are not intended to limit the scope of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The utility model provides automatic gantry welding equipment as shown in figures 1-5, which comprises a base 1, wherein a portal frame 4 is fixedly arranged at the top of the base 1, the portal frame 4 mainly plays a role of fixedly supporting a dust removing mechanism and a purifying mechanism, one end of the bottom of a transverse plate of the portal frame 4 is fixedly provided with a second mounting shell 7, the second mounting shell 7 mainly plays a role of mounting and protecting a second electric telescopic rod 71 therein, a second electric telescopic rod 71 is fixedly arranged inside the second mounting shell 7, the output end of the second electric telescopic rod 71 is fixedly connected with a second mounting plate 72, the bottom of the second mounting plate 72 is fixedly provided with an air suction pump 73, the output end of the air suction pump 73 is fixedly provided with a dust removing head 74 through a pipeline, one side of the air suction pump 73 is fixedly connected with a dust suction pipe 75, the other end of the dust suction pipe 75 is fixedly connected with a containing box 76, the air suction pump 73 on the air suction pipe is driven to descend to a workpiece position to be processed by starting the second electric telescopic rod 71, the surface of the workpiece is cleaned by the dust removing head 74 on the suction pump 73, cleaned dust and scraps are discharged into the storage box 76 through the dust suction pipe 75 for storage, and finally the storage box 76 is cleaned through the discharge port.

At diaphragm bottom center fixed mounting of portal frame 4 has first installation shell 6, first installation shell 6 mainly plays the effect of installation and protection to first electric telescopic handle 61 in it, the inside fixed mounting of first installation shell 6 has first electric telescopic handle 61, the first mounting panel 62 of output fixed connection of first electric telescopic handle 61, the fixed mounting of first mounting panel 62 has electric welding gun 63, after electric welding gun 63 on driving it moves the welded position of work piece through starting first electric telescopic handle 61, then weld process the work piece through starting electric welding gun 63.

As shown in fig. 3, an activated carbon installation shell 81 is fixedly installed at the other end of the bottom of the transverse plate of the portal frame 4, the bottom of the activated carbon installation shell 81 is fixedly connected with an installation pipe 82, an air suction head 83 is fixedly installed at one side of the installation pipe 82, an air suction fan 8 is arranged at one end inside the transverse plate of the portal frame 4, the top of the air suction fan 8 is connected with an exhaust port 84 through a pipeline, the air suction head on the air suction fan 8 is started to absorb pungent smell and smoke dust generated by a welding workpiece, the pungent smell and smoke are discharged into the activated carbon installation shell 81 and subjected to smell purification treatment through an activated carbon layer inside the activated carbon installation shell, the working environment of an operator is improved, certain guarantee is provided for the health of the operator, certain protection is provided for the surrounding air, and the purified air is discharged through the exhaust port 84 on the activated carbon installation shell;

the fixing blocks 2 are installed at two ends of the center of the top of the base 1, the clamping blocks 21 are fixedly connected to the bottom of the fixing blocks 2, the clamping blocks 21 are clamped in clamping grooves 22 matched with the clamping blocks, the clamping blocks 21 and the clamping grooves 22 are arranged in a matched mode, so that the fixing blocks 2 are convenient to disassemble and assemble, the clamping grooves 22 are formed in two ends of the center of the top of the base 1, the installation blocks 5 are fixedly installed at four ends of the bottom of the base 1, and the installation blocks 5 mainly have the effect of facilitating installation on the base 1;

the bottom both ends fixed mounting of portal frame 4 has slider 33, one side fixed mounting of slider 33 has dead lever 34, the inside center of base 1 is equipped with shifting chute 35, the inside both ends of base 1 are equipped with the standing groove, the positive both ends fixed mounting motor 3 of base 1, motor 3's output transmission connecting screw 31, the inside of other end fixed connection bearing 32 of screw 31, screw 31's surperficial threaded connection slider 33, it carries out swivel work to drive screw 31 above that through starter motor 3, and then make screw 31 drive slider 33 above that and carry out the round trip movement, and then carry out the effect that the round trip movement was adjusted to portal frame 4, thereby improve portal welding equipment's suitability.

Firstly, the screw 31 on the gantry welding equipment is driven to rotate by the starting motor 3, so that the screw 31 drives the sliding block 33 on the gantry welding equipment to move back and forth, and the gantry frame 4 is adjusted to move back and forth, so that the applicability of the gantry welding equipment is improved; after the second electric telescopic rod 71 is started to drive the suction pump 73 on the second electric telescopic rod to descend to a position close to a workpiece to be machined, the suction pump 73 is started to enable the dust removing head 74 on the second electric telescopic rod to clean the surface of the workpiece, cleaned dust and scraps are discharged into the containing box 76 through the dust suction pipe 75 to be stored, and finally the containing box 76 is cleaned through the discharge port; after cleaning, the first electric telescopic rod 61 is started to drive the electric welding gun 63 thereon to move to the welding position of the workpiece, and then the electric welding gun 63 is started to weld the workpiece; when the workpiece is welded to generate pungent odor, the suction fan 8 is started, so that the suction head on the suction fan absorbs the pungent odor and smoke dust generated by the welded workpiece, the pungent odor and smoke dust are discharged into the activated carbon installation shell 81 and subjected to odor purification treatment through the activated carbon layer in the activated carbon installation shell, the working environment of an operator is improved, a certain guarantee is provided for the body health of the operator, the surrounding air is protected to a certain degree, and the pungent odor is discharged through the exhaust port 84 on the suction fan after purification.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The utility model provides an automatic gantry welding equipment, includes base (1), its characterized in that, the top fixed mounting of base (1) has portal frame (4), the diaphragm bottom one end fixed mounting of portal frame (4) has second installation shell (7), the inside fixed mounting of second installation shell (7) has second electric telescopic handle (71), the output fixedly connected with second mounting panel (72) of second electric telescopic handle (71), the bottom fixed mounting of second mounting panel (72) has aspiration pump (73), the output of aspiration pump (73) has dust removal head (74) through pipeline fixed mounting, one side fixed connection dust absorption pipe (75) of aspiration pump (73), on the other end fixed connection containing box (76) of dust absorption pipe (75).

2. The automatic gantry welding device according to claim 1, wherein a first mounting shell (6) is fixedly mounted at the center of the bottom of a transverse plate of the gantry (4), a first electric telescopic rod (61) is fixedly mounted inside the first mounting shell (6), the output end of the first electric telescopic rod (61) is fixedly connected with a first mounting plate (62), and an electric welding gun (63) is fixedly mounted on the first mounting plate (62).

3. The automatic gantry welding device is characterized in that an active carbon installation shell (81) is fixedly installed at the other end of the bottom of a transverse plate of the gantry (4), the bottom of the active carbon installation shell (81) is fixedly connected with an installation pipe (82), an air suction head (83) is fixedly installed on one side of the installation pipe (82), an air suction fan (8) is arranged at one end of the inner portion of the transverse plate of the gantry (4), and the top of the air suction fan (8) is connected with an air outlet (84) through a pipeline.

4. The automatic gantry welding device is characterized in that fixing blocks (2) are mounted at two ends of the center of the top of the base (1), a clamping block (21) is fixedly connected to the bottom of each fixing block (2), the clamping blocks (21) are clamped with clamping grooves (22) matched with the clamping blocks, and the clamping grooves (22) are formed in two ends of the center of the top of the base (1).

5. The automatic gantry welding device according to claim 1, wherein two ends of the bottom of the gantry (4) are fixedly provided with sliding blocks (33), and one side of each sliding block (33) is fixedly provided with a fixing rod (34).

6. The automatic gantry welding device according to claim 1, wherein a moving groove (35) is formed in the center of the inside of the base (1), placing grooves are formed in two ends of the inside of the base (1), and the motor (3) is fixedly mounted at two ends of the front face of the base (1).

7. The automatic gantry welding device according to claim 6, characterized in that the output end of the motor (3) is in transmission connection with a screw rod (31), the other end of the screw rod (31) is fixedly connected with the inside of a bearing (32), and the surface of the screw rod (31) is in threaded connection with a sliding block (33).

8. The automatic gantry welding equipment according to claim 1, characterized in that the four bottom ends of the base (1) are fixedly provided with mounting blocks (5).