CN216177458U - High-adaptability submerged-arc welding device - Google Patents
High-adaptability submerged-arc welding device Download PDFInfo
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- CN216177458U CN216177458U CN202122641906.XU CN202122641906U CN216177458U CN 216177458 U CN216177458 U CN 216177458U CN 202122641906 U CN202122641906 U CN 202122641906U CN 216177458 U CN216177458 U CN 216177458U
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- supporting plate
- base
- arc welding
- submerged arc
- limiting cylinder
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Abstract
The utility model discloses a high-adaptability submerged arc welding device, which comprises a base, wherein a first supporting plate is connected with the base through a linear reciprocating mechanism, a second supporting plate is fixed on the base and is arranged opposite to the first supporting plate, a first limiting cylinder is rotatably arranged on one side, close to the second supporting plate, of the first supporting plate, a second limiting cylinder is rotatably arranged on one side, close to the first supporting plate, of the second supporting plate, a motor is fixedly arranged on the other side of the second supporting plate, the output end of the motor is connected with the second limiting cylinder, two ends of a gantry support are fixedly connected with the base, a first guide rail is fixedly arranged below the middle part of the gantry support, a first sliding block is slidably connected with the first guide rail, a mounting plate is fixedly connected below the first sliding block, a submerged arc welding host is fixedly arranged below the mounting plate, the device can adapt to tank bodies with different length specifications, has better adaptability and is simple to operate, the welding process has high automation degree, reduces the labor intensity of workers and improves the processing precision.
Description
Technical Field
The utility model relates to the technical field of welding devices, in particular to a high-adaptability submerged-arc welding device.
Background
The submerged arc welding apparatus is a welding machine for welding by burning an arc under a flux layer, has advantages of stable welding quality, high welding productivity, no arc and little smoke, and is one of main welding machines in manufacturing of pressure vessels, pipe sections, box beam column steel structures, and the like.
In the prior art, the nozzles of a submerged arc welding host machine are generally required to be manually operated to weld the seams at the two ends of the tank body of the pressure vessel, the processing precision is low, and the labor intensity of workers is high, so that a high-adaptability submerged arc welding device is needed to be designed.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model relates to a high-adaptability submerged arc welding device which is simple and reliable in structure, effectively solves the technical problems and is suitable for popularization and application, and in order to achieve the purpose, the utility model is realized by the following technical scheme:
a high-adaptability submerged arc welding device comprises a base, a first supporting plate, a second supporting plate, a linear reciprocating mechanism, a first limiting cylinder, a second limiting cylinder, a motor, a gantry support, a first guide rail, a first sliding block and a submerged arc welding host machine, wherein the first supporting plate is connected with the base through the linear reciprocating mechanism, the second supporting plate is fixed on the base and is arranged opposite to the first supporting plate, the first limiting cylinder is rotatably arranged on one side, close to the second supporting plate, of the first supporting plate, the second limiting cylinder is rotatably arranged on one side, close to the first supporting plate, of the second supporting plate, the motor is fixedly arranged on the other side of the second supporting plate, the output end of the motor is connected with the second limiting cylinder, the first limiting cylinder and the second limiting cylinder are coaxially arranged, two ends of the gantry support are fixedly connected with the base, the first guide rail is fixedly arranged below the middle of the gantry support, the first sliding block is connected with the first guide rail in a sliding mode, the mounting plate is fixedly connected to the lower portion of the first sliding block, the submerged arc welding host is fixedly arranged below the mounting plate, and a spray head of the submerged arc welding host faces downwards.
On the basis of the above scheme and as a preferable scheme of the scheme: the linear reciprocating mechanism comprises a second guide rail, an air cylinder and a second sliding block, the second guide rail is transversely arranged on the base, the second sliding block is connected with the second guide rail in a sliding mode, the first supporting plate is fixedly arranged on the second sliding block, the air cylinder is installed on the base through a base plate, and a piston rod of the air cylinder is fixedly connected with the first supporting plate.
On the basis of the above scheme and as a preferable scheme of the scheme: the number of the second guide rails is two, and the two second guide rails are symmetrically arranged on the base.
On the basis of the above scheme and as a preferable scheme of the scheme: the front side of the mounting plate is fixedly provided with a holding rod.
On the basis of the above scheme and as a preferable scheme of the scheme: the top of base is equipped with the recess, place the receiver in the recess.
Compared with the prior art, the utility model has the outstanding and beneficial technical effects that: the jar body of the adaptable different length specifications of this device, adaptability is better, easy operation, and welding process automation degree is high, reduces human labor, reduces workman intensity of labour, has improved the machining precision simultaneously.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Detailed Description
In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments, however, the specific embodiments and embodiments described below are only for illustrative purposes and are not intended to limit the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on the directions or positional relationships shown in fig. 1, are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the description of the present application, the terms "first", "second", and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated.
In the prior art, a nozzle of a submerged arc welding host 10 is generally required to be manually operated to weld joints at two ends of a pressure vessel tank, the processing precision is low, the labor intensity of workers is high, and in order to solve the technical problems, as shown in fig. 1, the utility model relates to a high-adaptability submerged arc welding device which comprises a base 1, a first supporting plate 2, a second supporting plate 3, a linear reciprocating mechanism, a first limiting cylinder 4, a second limiting cylinder 5, a motor 6, a gantry support 7, a first guide rail 8, a first sliding block 9 and a submerged arc welding host 10, wherein the first supporting plate 2 is connected with the base 1 through the linear reciprocating mechanism, the second supporting plate 3 is fixed on the base 1 and is arranged opposite to the first supporting plate 2, the first limiting cylinder 4 is rotatably arranged at one side of the first supporting plate 2 close to the second supporting plate 3, the second limiting cylinder 5 is rotatably arranged at one side of the second supporting plate 3 close to the first supporting plate 2, the first limiting cylinder 4 and the second limiting cylinder 5 are both provided with limiting grooves for limiting two ends of the tank body from two sides, the motor 6 is fixedly arranged at the other side of the second supporting plate 3, the output end of the motor 6 is connected with the second limiting cylinder 5, the first limiting cylinder 4 and the second limiting cylinder 5 are coaxially arranged, the motor 6 is used for driving the second limiting cylinder 5 to rotate so as to enable the tank body clamped and fixed between the first limiting cylinder 4 and the second limiting cylinder 5 to rotate, two ends of the gantry support 7 are fixedly connected with the base 1, the first guide rail 8 is fixedly arranged below the middle part of the gantry support 7, the first slide block 9 is slidably connected with the first guide rail 8, therefore, the first slide block 9 can reciprocate along the length direction of the first guide rail 8, the mounting plate 17 is fixedly connected below the first slide block 9, the submerged arc welding host 10 is fixedly arranged below the mounting plate 17, the spray head of the submerged arc welding main machine 10 faces downwards.
Further, straight reciprocating motion mechanism includes second guide rail 11, cylinder 12, second slider 13, and is preferred, second guide rail 11 has two, and two second guide rails 11 transversely set up on base 1, second slider 13 with second guide rail 11 sliding connection, first backup pad 2 sets firmly on second slider 13, cylinder 12 passes through the backing plate and installs on base 1, the piston rod of cylinder 12 with first backup pad 2 fixed connection, thereby cylinder 12 carries out the piston rod and stretches out and draws back when moving and promote first backup pad 2 along 11 direction reciprocating motion of second guide rail. During specific work, a worker moves the tank body to a position between the first limiting cylinder 4 and the second limiting cylinder 5 through a crane or other auxiliary tools, the worker inserts one end of the tank body into a limiting groove of the second limiting cylinder 5, then drives the air cylinder 12 to enable the first limiting cylinder 4 to be close to the second limiting cylinder 5, the other end of the tank body is inserted into the limiting groove of the first limiting cylinder 4 and finally enables the first limiting cylinder 4 to clamp and fix the tank body, then the worker moves the submerged arc welding host 10 to a seam at the end of the tank body to enable a spray head of the submerged arc welding host to be aligned with the seam and start welding, then the motor 6 is started to enable the tank body to rotate at a certain speed, and welding is completed after one circle of rotation is completed.
Further, a holding rod 14 is fixedly arranged on the front side of the mounting plate 17, and the holding rod 14 is arranged to be held by a worker to apply force so that the first sliding block 9 can move back and forth along the length direction of the first guide rail 8.
Further, base 1's top is equipped with recess 15, and one side of recess 15 extends to base 1's front end, receiver 16 has been placed in the recess 15, receiver 16's shape and recess 15 phase-match, and impurity such as the solder flux waste material that drops in the welding process can fall in receiver 16, and receiver 16's setting is convenient for concentrate the collection and handles.
It should be noted that the technical features of the submerged arc welding main engine, the cylinder, the motor, etc. related to the present patent application should be regarded as the prior art, and the specific structure, the operation principle, and the control mode and the spatial arrangement mode that may be related to the technical features should be selected conventionally in the field, and should not be regarded as the utility model point of the present patent, and the present patent is not further specifically described in detail.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes in structure, shape and principle of the utility model should be covered by the protection scope of the utility model.
Claims (5)
1. A high adaptability submerged arc welding device which is characterized in that: the submerged arc welding machine comprises a base, a first supporting plate, a second supporting plate, a linear reciprocating mechanism, a first limiting cylinder, a second limiting cylinder, a motor, a gantry support, a first guide rail, a first sliding block and a submerged arc welding host, wherein the first supporting plate is connected with the base through the linear reciprocating mechanism, the second supporting plate is fixed on the base and is arranged opposite to the first supporting plate, the first limiting cylinder is rotatably arranged on one side, close to the second supporting plate, of the first supporting plate, the second limiting cylinder is rotatably arranged on one side, close to the first supporting plate, of the second supporting plate, the motor is fixedly arranged on the other side of the second supporting plate, the output end of the motor is connected with the second limiting cylinder, the first limiting cylinder and the second limiting cylinder are coaxially arranged, two ends of the gantry support are fixedly connected with the base, and the first guide rail is fixedly arranged below the middle part of the gantry support, the first sliding block is connected with the first guide rail in a sliding mode, the mounting plate is fixedly connected to the lower portion of the first sliding block, the submerged arc welding host is fixedly arranged below the mounting plate, and a spray head of the submerged arc welding host faces downwards.
2. The highly adaptable submerged arc welding apparatus according to claim 1, characterized in that: the linear reciprocating mechanism comprises a second guide rail, an air cylinder and a second sliding block, the second guide rail is transversely arranged on the base, the second sliding block is connected with the second guide rail in a sliding mode, the first supporting plate is fixedly arranged on the second sliding block, the air cylinder is installed on the base through a base plate, and a piston rod of the air cylinder is fixedly connected with the first supporting plate.
3. The highly adaptable submerged arc welding apparatus according to claim 2, characterized in that: the number of the second guide rails is two, and the two second guide rails are symmetrically arranged on the base.
4. The highly adaptable submerged arc welding apparatus according to claim 1, characterized in that: the front side of the mounting plate is fixedly provided with a holding rod.
5. The highly adaptable submerged arc welding apparatus according to claim 1, characterized in that: the top of base is equipped with the recess, place the receiver in the recess.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122641906.XU CN216177458U (en) | 2021-10-29 | 2021-10-29 | High-adaptability submerged-arc welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122641906.XU CN216177458U (en) | 2021-10-29 | 2021-10-29 | High-adaptability submerged-arc welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216177458U true CN216177458U (en) | 2022-04-05 |
Family
ID=80898021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122641906.XU Active CN216177458U (en) | 2021-10-29 | 2021-10-29 | High-adaptability submerged-arc welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216177458U (en) |
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2021
- 2021-10-29 CN CN202122641906.XU patent/CN216177458U/en active Active
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