CN216173885U - Solidification equipment with upset function - Google Patents
Solidification equipment with upset function Download PDFInfo
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- CN216173885U CN216173885U CN202122224331.1U CN202122224331U CN216173885U CN 216173885 U CN216173885 U CN 216173885U CN 202122224331 U CN202122224331 U CN 202122224331U CN 216173885 U CN216173885 U CN 216173885U
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Abstract
The utility model provides a curing device with a turning function, which comprises a curing device body, wherein the curing device body comprises a box-type supporting assembly, a first substrate, a second substrate, a vacuum assembly and a turning assembly; the first substrate and the second substrate are respectively provided with a first through hole, the first substrate and the second substrate are used for placing a piece to be coated, the vacuum assembly is used for enabling the piece to be coated on the first substrate and the second substrate to be in a vacuum environment, the overturning assembly comprises an overturning piece and a first driving assembly, the first substrate and the second substrate are respectively and fixedly arranged on two sides of the overturning piece, and the first substrate and the second substrate are driven by the first driving assembly to perform overturning motion so as to enable the piece to be coated on the first substrate and the second substrate to be respectively cured; the curing device utilizes the overturning assembly to enable the piece to be coated on the first substrate to be cured and the piece to be coated on the second substrate to be cured simultaneously, so that the curing efficiency of the piece to be coated is improved.
Description
Technical Field
The utility model relates to the field of manufacturing of automotive interior parts, in particular to a curing device with a turning function.
Background
With the popularization of automobiles, the requirements of people on automobiles are higher and higher, the automobile interior is an important component of the automobiles, the quality of the automobile interior directly influences the grade of the whole automobile, and therefore, the quality of the automobile interior needs to be improved in order to meet the requirements of people.
Nowadays, automotive interiors are often designed as leather interiors with sewing threads, for example: door handrail, because door handrail is longer and the structure is complicated, need solidify the leather in the manufacturing process, generally the solidification needs the time of tens of seconds or so, can't carry out other operations at the in-process of leather solidification, therefore make solidification equipment's solidification inefficiency.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides the curing device with the overturning function, and the curing device enables the piece to be coated on the other substrate to be cured synchronously in the heating process of the piece to be coated, so that the production efficiency is improved.
The utility model provides a curing device with a turning function, which comprises a curing device body, wherein the curing device body comprises:
a box-type support assembly;
a first substrate;
the first substrate and the second substrate are respectively provided with a first through hole, and the first substrate and the second substrate are used for placing a piece to be coated;
the vacuum assembly is arranged on the box type supporting assembly, one end of the vacuum assembly is communicated with the first through hole, and the vacuum assembly is used for enabling the to-be-coated parts on the first substrate and the second substrate to be in a vacuum environment;
the turnover assembly is arranged on the box-type supporting assembly in a turnover mode and comprises a turnover part and a first driving assembly, the turnover part is connected with the first driving assembly, the first driving assembly is fixedly arranged on the box-type supporting assembly, the first substrate and the second substrate are fixedly arranged on two sides of the turnover part respectively, and the first substrate and the second substrate are driven by the first driving assembly to perform turnover movement, so that the first substrate and the second substrate are subjected to curing operation on the coating part respectively.
Preferably, the vacuum assembly includes a vacuum extraction assembly and two vacuum membrane assemblies, the two vacuum membrane assemblies respectively correspond to the first substrate and the second substrate, the vacuum extraction assembly is communicated with the first through hole, the vacuum membrane assemblies are movably mounted on the turnover assembly, and the vacuum membrane assemblies and the first substrate or the second substrate form the vacuum environment under the action of the vacuum extraction assembly.
Preferably, the vacuum membrane module comprises a vacuum membrane, a frame and a second driving module, the vacuum membrane is embedded on the frame, a first side of the frame is movably connected to the box-type supporting module, and the vacuum membrane moves around the first side along with the frame under the driving force of the second driving module, so that the frame is matched with the first substrate or the second substrate.
Preferably, the vacuum extraction assembly comprises a third driving assembly and an air pipe, one end of the air pipe is communicated with the first through hole, and the other end of the air pipe is communicated with the third driving assembly; and under the drive of the third drive assembly, vacuum is formed between the vacuum film and the first substrate or the second substrate, so that the vacuum film is tightly attached to the outer wall of the piece to be coated.
Preferably, the curing device body further comprises a heating assembly, the heating assembly is fixedly mounted on the box-type supporting assembly and located below the turnover assembly, and the heating assembly is used for heating the to-be-coated piece placed on the first substrate or the second substrate.
Preferably, the second driving assembly comprises a cylinder driving and connecting rod, one end of the connecting rod is fixedly connected with the frame, the other end of the connecting rod is movably connected with the cylinder driving, and the frame is driven by the cylinder to approach or keep away from the first substrate or the second substrate along with the connecting rod.
Preferably, a plurality of grooves are formed in the surfaces of the first substrate and the second substrate, and one ends of the grooves are communicated with the first through holes.
Preferably, a plurality of bumps are arranged on the surfaces of the first substrate and the second substrate, and the plurality of bumps are arranged to form the groove.
Preferably, the first through hole is located at a center position of the first substrate or the second substrate.
Preferably, the heating assembly comprises a plurality of heating pipes, and the heating pipes are detachably mounted at the bottom of the box-type supporting assembly.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model discloses a curing device with a turning function, which utilizes a turning assembly to cure a piece to be coated on a first substrate, and simultaneously, cures a piece to be coated on a second substrate, thereby improving the curing efficiency of the piece to be coated; a vacuum environment is formed by the vacuum membrane assembly and the vacuum extraction assembly, the coating piece is placed in the vacuum environment, so that the vacuum membrane is tightly attached to the outer wall of the coating piece, and the outer wall of the coating piece is stressed uniformly to improve the attaching degree between the leather and the framework; in addition, utilize heating element to activate glue and join in marriage a vacuum extraction subassembly for combine between leather and the skeleton more firm even, prolong the life of cladding piece.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the utility model and together with the description serve to explain the utility model without limiting the utility model. In the drawings:
FIG. 1 is a schematic view of the overall structure of a curing apparatus with a flip function according to the present invention;
FIG. 2 is a schematic structural diagram of an inverting assembly in the curing device with inverting function according to the present invention;
FIG. 3 is a schematic structural diagram of an inverting member in the curing apparatus with inverting function according to the present invention;
fig. 4 is an enlarged view of a portion a in fig. 3.
Reference numerals: 100. a curing device body; 10. a box-type support assembly; 20. a turnover assembly; 210. a first drive assembly; 220. a turnover piece; 30. a first substrate; 310. a groove; 320. a first through hole; 410. A second drive assembly; 420. a frame; 50. a covering member; 610. heating the tube.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
In the prior art, in the manufacturing of the automotive upholstery, leather is coated on the surface of a framework piece made of a plastic material, the leather and the framework piece are fixed through an adhesive, and in the process of bonding the leather and the framework piece, the bonding degree between the leather and the framework piece is generally improved in a manual or mechanical mode. In addition, in order to increase the adhesion between the leather and the frame member, it is generally necessary to perform a curing operation on the leather and the frame member, and the curing operation requires some time, and other operations cannot be performed during the process of curing the leather, so that the curing efficiency of the curing device is low.
In view of the above technical problems, an embodiment of the present invention provides a curing device with a flipping function, which utilizes a flipping unit 20 to cure a to-be-coated member 50 on a first substrate 30, and simultaneously perform a curing operation on the to-be-coated member 50 on a second substrate, so as to improve the curing efficiency of the to-be-coated member 50.
Specifically, as shown in fig. 1, the curing device with a flipping function provided by the present invention comprises a curing device body 100, wherein the curing device body 100 comprises a box-type supporting assembly 10, a first substrate 30, a second substrate, a vacuum assembly, and a flipping assembly 20; the first substrate 30 and the second substrate are both provided with a first through hole 320, and the first substrate 30 and the second substrate are used for placing the piece to be coated 50; the vacuum assembly is mounted on the box-type supporting assembly 10, one end of the vacuum assembly is communicated with the first through hole 320, and the vacuum assembly is used for enabling the to-be-coated piece 50 on the first substrate 30 and the second substrate to be in a vacuum environment; the turnover assembly 20 is arranged on the box-type support assembly 10 in a turnover mode, the turnover assembly 20 comprises a turnover part 220 and a first driving assembly 210, the turnover part 220 is connected with the first driving assembly 210, the first driving assembly 210 is fixedly arranged on the box-type support assembly 10, the first substrate 30 and the second substrate are respectively and fixedly arranged on two sides of the turnover part 220, and the first substrate 30 and the second substrate are driven by the first driving assembly 210 to perform turnover movement, so that the parts to be coated 50 on the first substrate 30 and the second substrate are respectively cured. The first drive assembly 210 is preferably, but not exclusively, a tumble motor.
The piece to be coated 50 is cured, i.e. the leather and the framework piece are firmly combined and the joint degree of the leather and the framework piece is ensured. The curing of the to-be-coated member 50 includes a plurality of operation steps, and when the to-be-coated member 50 on the first substrate 30 is subjected to one of the curing operations by using the flip member 220, the other to-be-coated member 50 on the second substrate is subjected to another curing operation, that is, the to-be-coated member 50 on the first substrate 30 and the to-be-coated member 50 on the second substrate are subjected to the curing operations in parallel, so that the curing period of a single to-be-coated member 50 is reduced, and the curing efficiency of the to-be-coated member 50 is further improved.
In one embodiment, the vacuum assembly (not shown) includes a vacuum pumping assembly and two vacuum film assemblies, the two vacuum film assemblies respectively correspond to the first substrate 30 and the second substrate, the vacuum pumping assembly is communicated with the first through hole 320, the vacuum film assemblies are movably mounted on the turnover assembly 20, and the vacuum film assemblies form a vacuum environment with the first substrate 30 or the second substrate under the action of the vacuum pumping assembly.
That is, the first substrate 30 and the second substrate are respectively provided with a vacuum film assembly, the vacuum pumping assembly corresponds to two vacuum film assemblies, and under the action of the vacuum pumping assembly, the first substrate 30 and the vacuum film assembly form a vacuum environment or the second substrate and the vacuum film assembly form a vacuum environment, so that the to-be-coated member 50 is in the vacuum environment.
Further, as shown in fig. 2, the vacuum film assembly includes a vacuum film, a frame 420 and a second driving assembly 410, the vacuum film is mounted on the frame 420, a first side of the frame 420 is movably connected to the box-type supporting assembly 10, and the vacuum film moves around the first side along with the frame 420 under the driving force of the second driving assembly 410, so that the frame 420 matches with the first substrate 30 or the second substrate. The vacuum film is a film having a certain elasticity and high temperature resistance, and is mounted on the frame 420 and extends to the outer periphery of the frame 420. The frame 420 is used for fixing the vacuum film on one hand and for approaching or separating from the first substrate 30 or the second substrate by rotation on the other hand. A first side of the frame 420 is preferably connected to the box-type support assembly 10 by means of a hinge, and the frame 420 is rotated around the first side by the driving force of a second driving assembly 410, and the second driving assembly 410 is preferably a cylinder module. The frame 420 matches the first substrate 30 or the second substrate, and it should be understood that the inner sidewall of the frame 420 matches the outer sidewall of the first substrate 30 or the second substrate, i.e. the frame 420 is sleeved on the first substrate 30 or the second substrate, and forms a closed space. In order to avoid the occurrence of air leakage, after the frame 420 is sleeved on the first substrate 30 or the second substrate, a fall is formed between the frame 420 and the first substrate 30 or the second substrate so that the vacuum film is tightly attached to the side edge of the first substrate 30 or the second substrate, thereby improving the sealing effect.
In one embodiment, the vacuum pumping assembly includes a third driving assembly and an air tube, one end of the air tube is communicated with the first through hole 320, and the other end is communicated with the third driving assembly; vacuum is formed between the vacuum film and the first substrate 30 or the second substrate under the driving of the third driving assembly, so that the vacuum film is tightly attached to the outer wall of the member to be coated 50. The vacuum pumping assembly is fixedly installed in the lower box-type supporting assembly 10, the third driving assembly is preferably a vacuum pump, the vacuum pump is communicated with the first through hole 320 through an air pipe, after the frame 420 is sleeved on the first substrate 30 or the second substrate, the vacuum pump starts to work to enable a vacuum environment to be formed between the vacuum film and the first substrate 30 or the second substrate, and pressure generated by the vacuum environment is uniformly applied to the outer wall of the covering piece 50 on the first substrate 30 or the second substrate. The piece to be coated 50 is in a vacuum environment, so that the vacuum film is uniformly pressed on the outer wall of the piece to be coated 50, and the fitting degree between the leather and the framework piece is improved.
In one embodiment, as shown in fig. 1, the curing device body 100 further includes a heating assembly fixedly mounted on the box-type supporting assembly 10 and located below the turnover assembly 20, and the heating assembly is used for heating the to-be-coated member 50 placed on the first substrate 30 or the second substrate. The activity of the adhesive after heating is enhanced, the deformation of the adhesive after heating is easier, and the firmness between the leather and the framework piece is improved and the joint degree between the leather and the framework piece is improved by curing the adhesive with stronger activity.
The heating assembly is fixedly mounted on the box-type supporting assembly 10 and located below the turnover assembly 20, so that the to-be-coated piece 50 on the first substrate 30 is subjected to a heating operation while the to-be-coated piece 50 on the second substrate is subjected to a feeding operation or a discharging operation, etc. Generally, heating the to-be-coated piece 50 requires about tens of seconds, and other operations are simultaneously performed on the to-be-coated piece 50 on the other substrate in the leather heating process, so that the curing efficiency of the curing device is improved.
Further, the heating assembly includes a plurality of heating pipes 610, and the plurality of heating pipes 610 are detachably mounted to the bottom end of the box-type supporting assembly 10. Since most of the automotive interior trim covers 50 have an anisotropic structure, the heating distance between the heating pipe 610 and different portions of the cover 50 can be adjusted according to the specific structure of the cover 50 during the heating process of the cover 50, so as to achieve the optimal activation effect.
In one embodiment, as shown in fig. 3 and 4, a plurality of grooves 310 (not shown) are disposed on the surfaces of the first substrate 30 and the second substrate, and one end of each groove 310 is connected to the first through hole 320. After the frame 420 is sleeved on the first substrate 30 and the second substrate, the vacuum pumping assembly is utilized to perform a vacuum pumping action, the covering member 50 placed on the first substrate 30 and the second substrate blocks the flow of air, the first substrate 30 and the second substrate below the covering member 50 are provided with the plurality of grooves 310 and communicated with the first through holes 320, all air in the space can be exhausted, and the phenomenon that the covering member 50 is unevenly stressed due to the fact that the plurality of air is remained due to the blocking of the covering member 50 is avoided.
In an alternative embodiment, a plurality of bumps are disposed on the surfaces of the first substrate 30 and the second substrate, and the plurality of bumps are arranged to form the groove 310. The present embodiment has the same function as the above embodiments, and is to exhaust the air between the vacuum film and the first substrate 30 and the second substrate to avoid the residue. Of course, the two ways to exhaust the air in the space are not limited, for example, the first substrate 30 and the second substrate are provided with curved grooves 310 or bumps.
Preferably, the first through holes 320 are located at the center positions of the first substrate 30 and the second substrate, and the general cladding member 50 is disposed at the center positions of the first substrate 30 and the second substrate, although the first through holes 320 may be disposed at other positions of the first substrate 30 and the second substrate, and the number of the first through holes 320 may also be selected according to specific requirements and the size of the substrate, which is not limited in this embodiment.
It should be noted that: the number of the first through holes 320 and the diameter of the first through holes 320 provided in the first substrate 30 and the second substrate are set according to specific situations, for example, according to factors such as the area of the first substrate 30.
A plurality of protective nets are fixedly mounted above the box-type supporting assembly 10, foreign matters in the external environment are prevented from damaging the curing device through the protective nets, in addition, the equipment is harmful to people, and the safety of the equipment is improved. In addition, a plurality of sensors are arranged on the upper bracket, and when the frame 420 detects a signal in the moving process, the frame 420 stops moving, so that the moving safety of the equipment is ensured.
In one embodiment, the curing device body 100 further includes a blower (not shown) fixedly mounted on the box-type supporting assembly 10, and the blower is located above the first substrate 30 or the second substrate to cool the covering member 50 on the first substrate 30 or the second substrate. In the process of curing the covering 50, the adhesive between the leather and the skeleton has a certain temperature, and in order to improve the curing efficiency of the leather and the skeleton, the covering 50 is cooled by a fan, preferably a medium pressure fan, but not limited to the medium pressure fan.
The foregoing is merely a preferred embodiment of the utility model and is not intended to limit the utility model in any manner; those skilled in the art can readily practice the utility model as shown and described in the drawings and detailed description herein; however, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the scope of the utility model as defined by the appended claims; meanwhile, any changes, modifications, and evolutions of the equivalent changes of the above embodiments according to the actual techniques of the present invention are still within the protection scope of the technical solution of the present invention.
Claims (10)
1. A curing device with a turning function, comprising a curing device body, wherein the curing device body comprises:
a box-type support assembly;
a first substrate;
the first substrate and the second substrate are respectively provided with a first through hole, and the first substrate and the second substrate are used for placing a piece to be coated;
the vacuum assembly is arranged on the box type supporting assembly, one end of the vacuum assembly is communicated with the first through hole, and the vacuum assembly is used for enabling the to-be-coated parts on the first substrate and the second substrate to be in a vacuum environment;
the turnover assembly is arranged on the box-type supporting assembly in a turnover mode and comprises a turnover part and a first driving assembly, the turnover part is connected with the first driving assembly, the first driving assembly is fixedly arranged on the box-type supporting assembly, the first substrate and the second substrate are fixedly arranged on two sides of the turnover part respectively, and the first substrate and the second substrate are driven by the first driving assembly to perform turnover movement, so that the first substrate and the second substrate are subjected to curing operation on the coating part respectively.
2. The curing apparatus with a turnover function according to claim 1, wherein the vacuum assembly includes a vacuum extraction assembly and two vacuum membrane assemblies, the two vacuum membrane assemblies respectively correspond to the first substrate and the second substrate, the vacuum extraction assembly is communicated with the first through hole, the vacuum membrane assemblies are movably mounted on the turnover assembly, and the vacuum membrane assemblies and the first substrate or the second substrate form the vacuum environment under the action of the vacuum extraction assembly.
3. The curing apparatus with flip-flop function as claimed in claim 2, wherein said vacuum membrane assembly comprises a vacuum membrane, a frame and a second driving assembly, said vacuum membrane is mounted on said frame, a first side of said frame is movably connected to said box-type supporting assembly, said vacuum membrane follows said frame to move around said first side under the driving force of said second driving assembly, so that said frame matches said first substrate or said second substrate.
4. The curing device with the turning function as claimed in claim 2 or 3, wherein the vacuum extraction assembly comprises a third driving assembly and an air pipe, one end of the air pipe is communicated with the first through hole, and the other end of the air pipe is communicated with the third driving assembly; and under the drive of the third drive assembly, vacuum is formed between the vacuum film and the first substrate or the second substrate, so that the vacuum film is tightly attached to the outer wall of the piece to be coated.
5. The curing device with a turnover function as claimed in claim 1, wherein the curing device body further comprises a heating assembly, the heating assembly is fixedly mounted on the box-type supporting assembly and located below the turnover assembly, and the heating assembly is used for heating the to-be-coated member placed on the first substrate or the second substrate.
6. The curing apparatus with turnover function as claimed in claim 3, wherein said second driving assembly comprises a cylinder driving and connecting rod, one end of said connecting rod is fixedly connected with said frame, the other end is movably connected with said cylinder driving, and said frame is driven by said cylinder to approach or depart from said first substrate or second substrate following the connecting rod.
7. The curing device with the turning function as claimed in claim 1, wherein a plurality of grooves are formed on the surfaces of the first substrate and the second substrate, and one end of each groove is communicated with the first through hole.
8. The curing apparatus with flip-chip capability as claimed in claim 7, wherein a plurality of bumps are disposed on the surface of the first substrate and the second substrate, and a plurality of the bumps are arranged to form the recess.
9. The curing apparatus with flip-flop function as claimed in claim 1, wherein said first through hole is located at a central position of said first substrate or said second substrate.
10. The tumble curing apparatus as set forth in claim 5 wherein said heating assembly comprises a plurality of heating tubes, said plurality of heating tubes being removably mounted to a bottom portion of said box support assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122224331.1U CN216173885U (en) | 2021-09-13 | 2021-09-13 | Solidification equipment with upset function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122224331.1U CN216173885U (en) | 2021-09-13 | 2021-09-13 | Solidification equipment with upset function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216173885U true CN216173885U (en) | 2022-04-05 |
Family
ID=80919362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122224331.1U Active CN216173885U (en) | 2021-09-13 | 2021-09-13 | Solidification equipment with upset function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216173885U (en) |
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2021
- 2021-09-13 CN CN202122224331.1U patent/CN216173885U/en active Active
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