CN216170561U

CN216170561U - Machine tooling emulsion processing apparatus

Info

Publication number: CN216170561U
Application number: CN202121339400.7U
Authority: CN
Inventors: 葛能强
Original assignee: Shanghai Yuanqing Environmental Engineering Ltd
Current assignee: Shanghai Yuanqing Environmental Engineering Ltd
Priority date: 2021-06-16
Filing date: 2021-06-16
Publication date: 2022-04-05
Anticipated expiration: 2031-06-16

Abstract

The utility model discloses a machine processing emulsion processing device, which relates to the technical field of emulsion processing devices and aims to provide a machine processing emulsion processing device for improving the resource utilization rate and reducing the environmental pollution, and the technical key points are that an inner cavity of a machine base is arranged in a hollow layer, a feed inlet communicated with the inner cavity of the machine base is arranged on the top surface of the machine base, a storage box is arranged in the inner cavity of the machine base, the top surface of the storage box is opened to form a feed outlet, the feed outlet is positioned under the feed inlet, the cross section area of the feed outlet is larger than that of the feed inlet, the technical effect is that the emulsion is filtered by an oil liquid filter layer, partial grease is filtered, the filtered emulsion passes through the feed outlet and is transmitted to the inner cavity of a heating condensing tower through a connecting pipe, the heating condensing tower is used for heating and condensing the emulsion, so that the water is evaporated to generate steam and is collected, clean water is obtained, the resource utilization rate is improved, and the environmental pollution is reduced.

Description

Machine tooling emulsion processing apparatus

Technical Field

The utility model relates to the technical field of emulsion treatment devices, in particular to a machining emulsion treatment device.

Background

In the machining industry, a large amount of emulsion is used for lubricating and cooling metal cutting and grinding, the emulsion mainly contains machine oil and surfactant, the emulsion is prepared by diluting emulsified oil with water and adding emulsifier according to needs, and sodium nitrite and the like are added into the emulsion used for cutting a machine tool in order to improve the rust resistance of the emulsion.

Among the prior art, can follow the system in the cyclic utilization of emulsion regularly or continuously discharge some emulsion, the emulsion of emission will can't continue to use, becomes useless emulsion, and the resource causes the waste, and directly discharges and can cause serious pollution to the environment.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides a machining emulsion treatment device which can improve the resource utilization rate and reduce the environmental pollution.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: a processing device for machining emulsion comprises a machine base, a machine frame is fixedly arranged on the top surface of the machine base, the inner cavity of the machine base is arranged in a hollow layer, the top surface of the machine base is provided with a feed inlet communicated with the inner cavity of the machine base, a material storage box is arranged in the inner cavity of the machine base, the top surface of the material storage box is opened to form a feed opening, the feed opening is positioned under the feed opening, the cross section area of the feed opening is larger than that of the feed opening, an oil filtering layer is arranged in the inner cavity of the storage box, the peripheral side wall of the oil filtering layer is tightly attached to the inner wall of the storage box, the filtering surface of the oil filtering layer is parallel to the bottom surface of the material storage box, the bottom of the feeding hole is provided with a discharging hole, the discharge port is sealed by a sealing plug, the bottom of the discharge port is connected with a heating condensing tower by a connecting pipe, and the emulsion is heated in the heating and condensing tower to form steam, and the steam is cooled to collect clean water.

Preferably, be provided with the guide plate between feed inlet and the fluid filter layer, the guide plate is in the inner chamber fixed mounting and the slope setting of storage case, the lower one side of guide plate is provided with the piece filter screen, the cross filter surface of piece filter screen with the cross filter surface of fluid filter layer is perpendicular, and the lateral wall all around of guide plate and piece filter screen closely laminates with the inner wall of storage case.

Preferably, the oil filtering layer and/or the debris filtering net are/is detachably arranged.

Preferably, the heating condensing tower includes heating portion, transition portion and condensation honeycomb duct, set up the heating chamber between the inside and outside wall of heating portion, the inside in heating chamber sets up the electric heat layer, heating portion is located the below of transition portion, and the outer wall of heating portion sets up the connector of intercommunication inner chamber, the external connection of connector the connecting pipe, the top tower form of transition portion sets up and fixed connection the condensation honeycomb duct, set up the cavity layer between the inside and outside wall face of condensation honeycomb duct, the inside on cavity layer is provided with low-temperature water, condensation honeycomb duct and outside collecting box fixed connection.

Preferably, the inner wall of the heating part is provided with a ceramic layer, and the ceramic layer is laid along the inner wall and the bottom of the heating part.

(III) advantageous effects

Compared with the prior art, the utility model provides a machining emulsion treatment device, which has the following beneficial effects:

1. filter the emulsion through fluid filter layer, strain partial grease, the emulsion after the filtration passes the discharge gate to transmit the inner chamber to the heating condensing tower through the connecting pipe, the heating condensing tower carries out heating condensation to the emulsion and handles, makes its water evaporation vapor and collects it, obtains clean water, improves resource utilization, reduces environmental pollution.

2. Carry out the water conservancy diversion to the emulsion after using through the guide plate, remaining metallic debris slides and is blockked by the piece filter screen along the surface of guide plate in the emulsion, prevent that the inside that the metallic debris got into the fluid filter layer from leading to the fact the damage to it, improve the filter effect of device to the emulsion, and simultaneously, this structure can protect piece filter screen itself, prevents that the metallic debris from scattering on the surface of piece filter screen and being difficult to handle, prolongs the life of piece filter screen.

Drawings

FIG. 1 is a schematic front cross-sectional view of a housing according to the present invention;

FIG. 2 is a schematic front view of one embodiment of the present invention;

FIG. 3 is a schematic front cross-sectional view of one embodiment of the present invention.

In the figure: 1. a machine base; 2. a frame; 3. a feed inlet; 4. a material storage box; 5. an oil liquid filter layer; 6. a discharge port; 7. a connecting pipe; 8. heating a condensing tower; 81. a heating section; 82. a transition section; 83. a condensation guide pipe; 9. a baffle; 10. a debris filter screen; 11. a connecting port; 12. a cavity layer; 13. a heating cavity; 14. a ceramic layer.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 2, a processing device for emulsion in machining comprises a base 1, a frame 2 is fixedly mounted on the top surface of the base 1, an inner cavity of the base 1 is arranged in a hollow layer, a feed port 3 communicated with the inner cavity of the base 1 is formed in the top surface of the base 1, a storage tank 4 is arranged in the inner cavity of the base 1, the top surface of the storage tank 4 is opened to form a feed port, the feed port is positioned under the feed port 3, the cross sectional area of the feed port is larger than that of the feed port 3, an oil filter layer 5 is arranged in the inner cavity of the storage tank 4, the peripheral side walls of the oil filter layer 5 are tightly attached to the inner wall of the storage tank 4, the filtering surface of the oil filtering layer 5 is parallel to the bottom surface of the material storage box 4, the bottom of the feeding hole 3 is provided with a discharging hole 6, the discharging hole 6 is sealed through a sealing plug, the bottom of the discharging hole 6 is connected with a heating condensing tower 8 through a connecting pipe 7, emulsion is heated inside the heating condensing tower 8 to form steam, the steam is cooled, and clean water is collected;

in the embodiment, during mechanical processing, used emulsion flows into an inner cavity of a machine base 1 through a feeding hole 3 and falls into a storage tank 4, meanwhile, an oil filter layer 5 filters the emulsion to filter out partial grease, the filtered emulsion passes through a discharging hole 6 and is transferred to an inner cavity of a heating and condensing tower 8 through a connecting pipe 7, and the heating and condensing tower 8 heats and condenses the emulsion to evaporate water to generate steam and collects the steam to obtain clean water;

in this embodiment, storage case 4 directly places the inner chamber at frame 1, is convenient for take it, can store up after certain useless emulsion, removes it from the inner chamber of frame 1, and the bottom fixed mounting cushion of storage case 4 is convenient for the installation of connecting pipe 7 and is used, and the practicality is strengthened, and in order to improve the filterable effect to emulsion fluid, can set up multilayer fluid filter layer 5, and a plurality of fluid filter layers 5 from the top down successive layer distribute.

Referring to fig. 3, a guide plate 9 is arranged between the feed port 3 and the oil filter layer 5, the guide plate 9 is fixedly arranged in the inner cavity of the storage tank 4 and is obliquely arranged, a debris filter screen 10 is arranged on the lower side of the guide plate 9, the filtering surface of the debris filter screen 10 is perpendicular to the filtering surface of the oil filter layer 5, and the peripheral side walls of the guide plate 9 and the debris filter screen 10 are tightly attached to the inner wall of the storage tank 4;

in the embodiment, the surface of the guide plate 9 is smooth, and a metal guide surface is preferably selected, so that the guide effect on the emulsion is improved;

carry out the water conservancy diversion to the emulsion after using through guide plate 9, remaining metallic debris slides and is blockked by piece filter screen 10 along guide plate 9's surface in the emulsion, prevent that the inside that the metallic debris got into fluid filter layer 5 from leading to the fact the damage to it, the filter effect of improving the device to the emulsion, and simultaneously, this structure can protect piece filter screen 10 itself, prevent that the metallic debris from scattering in the surface of piece filter screen 10 and being difficult to handle, extension piece filter screen 10's life.

Wherein, the oil filter layer 5 and/or the debris filter screen 10 are/is detachably arranged;

one example of the detachable installation of the oil filter layer 5 is as follows: the inner wall of the storage box 4 is provided with a mounting groove, the mounting grooves extend along the side wall of the storage box 4 and are connected end to form an annular groove, the shape and size of the annular groove correspond to the oil filter layer 5, and the oil filter layer 5 enters the inner cavity of the mounting groove and is clamped and fixed with the mounting groove;

another embodiment of the detachable installation of the oil filter layer 5 is as follows: the storage tank 4 is connected with the oil filter layer 5 through a fixing plate, the fixing plate forms a hollow annular plate along the inner wall of the storage tank 4, the hollow annular plate is fixedly connected with the inner wall of the storage tank 4, and the oil filter layer 5 is placed at the top of the hollow annular plate; in this embodiment, in order to improve the installation stability of the oil filter 5, a retention groove adapted to the oil filter 5 may be formed on the top surface of the hollow annular plate, and the oil filter 5 is fixed inside the retention groove, thereby enhancing the practicability.

One embodiment of the debris screen 10 that can be removably mounted is: fixing grooves are arranged on the two sides of the storage box 4 and the bottom surface of the guide plate 9, the bottom and the two sides of the scrap filter screen 10 enter the fixing grooves for clamping and fixing,

referring to fig. 3, the heating condensing tower 8 includes a heating part 81, a transition part 82 and a condensing guide pipe 83, a heating chamber 13 is disposed between the inner wall and the outer wall of the heating part 81, an electric heating layer is disposed inside the heating chamber 13, the heating part 81 is located below the transition part 82, a connector 11 communicated with the inner cavity is disposed on the outer wall of the heating part 81, the exterior of the connector 11 is connected with a connecting pipe 7, the top of the transition part 82 is tower-shaped and fixedly connected with the condensing guide pipe 83, a cavity layer 12 is disposed between the inner wall and the outer wall of the condensing guide pipe 83, low-temperature water is disposed inside the cavity layer 12, the condensing guide pipe 83 is fixedly connected with an external collection tank, and the collection tank is located at the bottom of the condensing guide pipe 83;

in this embodiment, the emulsion enters the heating portion 81, the electric heating layer inside the heating chamber 13 is used for heating, heat is transferred to the inner wall of the heating portion 81, the temperature of the inner cavity of the heating portion 81 rises, the emulsion is heated, water vapor is evaporated to form water vapor, the water vapor rises to pass through the transition portion 82 and finally enters the condensation guide pipe 83, finally, clean water is formed by condensation of cold air inside the condensation guide pipe 83, and water flows along the condensation guide pipe 83 and finally enters the collection tank for storage

Referring to fig. 3, the inner wall of the heating part 81 is provided with a ceramic layer 14, and the ceramic layer 14 is laid along the inner wall and the bottom of the heating part 81;

the setting of ceramic layer 14 utilizes its insulating nature and heat conductivity, improves heating portion 81 internal temperature, improves emulsion treatment effeciency, simultaneously, improves the security of device again, simple structure, and economic benefits improves, and the practicality is strong.

The working principle is as follows: during the use, the emulsion after the use flows in the inner chamber of frame 1 and falls to the inside of storage case 4 through feed inlet 3, and simultaneously fluid filter layer 5 filters the emulsion, strains partial grease, and the emulsion after the filtration passes discharge gate 6 to transmit the inner chamber to heating condensing tower 8 through connecting pipe 7, heating condensing tower 8 heats the condensation process to the emulsion, makes its moisture evaporation vapor and collects it, obtains the clean water, can.

The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.

Claims

1. The utility model provides a machine tooling emulsion processing apparatus, includes frame (1), the top surface fixed mounting of frame (1) has frame (2), its characterized in that: the inner cavity of the machine base (1) is arranged in a hollow layer, the top surface of the machine base (1) is provided with a feed inlet (3) communicated with the inner cavity of the machine base (1), the inner cavity of the machine base (1) is provided with a storage box (4), the top surface of the storage box (4) is opened to form a feed opening, the feed opening is positioned under the feed inlet (3) and the cross sectional area of the feed opening is larger than the cross sectional area of the feed inlet (3), the inner cavity of the storage box (4) is provided with a fluid filter layer (5), the peripheral side walls of the fluid filter layer (5) are tightly attached to the inner wall of the storage box (4), the filtering surface of the fluid filter layer (5) is parallel to the bottom surface of the storage box (4), the discharge port (6) is arranged at the bottom of the feed inlet (3), the discharge port (6) is sealed by a sealing plug, the bottom of the discharge port (6) is connected with a heating condensing tower (8) by a connecting pipe (7), the inside of the heating condensing tower (8) heats the emulsified liquid to form steam and cools the steam to collect clean water.

2. A machine emulsion treatment apparatus as claimed in claim 1, wherein: be provided with between feed inlet (3) and fluid filter layer (5) guide plate (9), guide plate (9) are in the inner chamber fixed mounting and the slope setting of storage case (4), the lower one side of guide plate (9) is provided with piece filter screen (10), the cross filter surface of piece filter screen (10) with the cross filter surface of fluid filter layer (5) is perpendicular, and guide plate (9) and piece filter screen (10) the lateral wall all around closely laminate with the inner wall of storage case (4).

3. A machine emulsion treatment apparatus as claimed in claim 2, wherein: the oil filtering layer (5) and/or the debris filtering net (10) are/is detachably arranged.

4. A machine emulsion treatment apparatus as claimed in claim 1, wherein: heating condensing tower (8) are including heating portion (81), transition portion (82) and condensation honeycomb duct (83), set up heating chamber (13) between the inside and outside wall of heating portion (81), the inside of heating chamber (13) sets up the electric heat layer, heating portion (81) are located the below of transition portion (82), and the outer wall of heating portion (81) offers connector (11) of intercommunication inner chamber, the external connection of connector (11) connecting pipe (7), the top tower form of transition portion (82) sets up and fixed connection condensation honeycomb duct (83), set up cavity layer (12) between the inside and outside wall of condensation honeycomb duct (83), the inside of cavity layer (12) is provided with low-temperature water, condensation honeycomb duct (83) and external collection box fixed connection.

5. A machine emulsion treatment apparatus according to claim 4 wherein: the inner wall of the heating part (81) is provided with a ceramic layer (14), and the ceramic layer (14) is laid along the inner wall and the bottom of the heating part (81).