CN216164996U

CN216164996U - Steam corn tablet press

Info

Publication number: CN216164996U
Application number: CN202122685239.5U
Authority: CN
Inventors: 史华生
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-11-04
Filing date: 2021-11-04
Publication date: 2022-04-05
Anticipated expiration: 2031-11-04

Abstract

The utility model relates to the technical field of food processing, and provides a steam corn tablet press which comprises a cooking box, a control component, a fixing component, an adjusting component, a tablet base shell and a conveyor belt, wherein the cooking box is vertically arranged at the top of the tablet base shell, the fixing component and the adjusting component are mutually communicated, the fixing component and the adjusting component are arranged in the tablet base shell at intervals, the control component is arranged at the inner bottom of the cooking box, the bottom of the tablet base shell is provided with a discharge hole, the conveyor belt is arranged at the bottom of the tablet base shell, two side walls of the cooking box are respectively provided with a steam input pipe orifice and a cold steam input pipe orifice which are communicated with the conveyor belt, the top of the cooking box is provided with a feeding funnel, and the output end of the feeding funnel is hinged with a door plate. The overall practicability is stronger.

Description

Steam corn tablet press

Technical Field

The utility model relates to the technical field of food processing, in particular to a steam corn tablet press.

Background

Corn is an annual herbaceous plant of the family poaceae. Also named as corn, corn cob, corn, pearl rice, etc. Native to central and south america, it is an important food crop in the world, widely distributed in the united states, china, brazil and other countries.

The main component of the corn is the starch, so the corn is easy to digest and absorb and has high utilization rate. The processing treatment of corn can improve the total nutrient utilization rate of rumen microorganisms and digestive tract, and allow more glucose to be absorbed and utilized. At present, the common corn processing method comprises crushing, dry rolling, steam tabletting and the like, the steam tabletting processing method is a mature processing method, the corn subjected to steam tabletting processing is widely applied to the production of dairy cows, the production performance is greatly improved, but the automation degree is still low, the thickness of the corn tablet cannot be adjusted in real time according to the production requirement, and the practicability is low.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide a steam corn tablet press to solve the problems that the automation degree is not high, the thickness of the corn tablet cannot be adjusted in real time according to production requirements, and the practicability is low in the background technology.

In order to achieve the purpose, the utility model is realized by the following technical scheme: the utility model provides a steam corn tablet press, includes cooking box, control assembly, fixed subassembly, adjusting part, preforming base shell and conveyer belt, cooking box is vertical top and both intercommunication at preforming base shell of installing, fixed subassembly and adjusting part are the interval and install in preforming base shell, control assembly installs the interior bottom at cooking box, the bottom of preforming base shell is equipped with the discharge gate, the bottom at preforming base shell is installed to the conveyer belt, cooking box's both sides wall is equipped with the steam input mouth of pipe and the cold steam input mouth of pipe that is linked together rather than respectively, feeding funnel is installed at cooking box's top, and this feeding funnel's output end department articulates there is the door plant.

Further, the control assembly includes defeated material way, rotor plate, pivot and active part, defeated material way is installed and is docked mutually with the interior bottom of cooking box at the interior top of preforming base shell and the top of defeated material way, the rotor plate rotates through the pivot and sets up in defeated material way, the one end of pivot is rotated with the inner wall of defeated material way and is connected, and the other end of pivot is connected with active part, active part installs on the lateral wall of preforming base shell.

Further, the driving part includes mounting panel, driving motor, master gear and pinion, the pinion is installed in one of pivot and is served, the mounting panel is fixed on the lateral wall of wafer seat shell, driving motor fixes on the mounting panel and driving motor's output is connected with the master gear, the master gear meshes with the pinion mutually.

Further, fixed subassembly includes fixed motor, fixed compression roller and fixed scraper blade, fixed motor installs on the lateral wall of pressure piece base shell and fixed motor's output is connected with the one end of fixed compression roller, fixed compression roller level sets up in pressure piece base shell, fixed scraper blade is the slope and installs the lateral wall counterbalance of front end and fixed compression roller at the discharge gate department and the fixed scraper blade that are close to pressure piece base shell.

Furthermore, the adjusting component comprises an adjusting motor, an adjusting press roller, an adjusting scraper, a movable support plate and a driving cylinder, the adjusting motor is slidably arranged on the outer side wall of the pressing sheet base shell, the output end of the adjusting motor penetrates through the side wall of the pressing sheet base shell to be connected with one end of the adjusting press roller, the movable support plate is slidably arranged in the pressing sheet base shell, the adjusting press roller is rotatably arranged on the movable support plate, the driving cylinder is horizontally fixed on the outer side wall of the pressing sheet base shell, the output end of the driving cylinder is connected with the side wall of the movable support plate, the adjusting scraper is obliquely arranged at the bottom of the movable support plate, the front end of the adjusting scraper is abutted against the outer side wall of the adjusting press roller, a waist-shaped groove for the horizontal movement of the adjusting motor is arranged on the pressing sheet base shell, and a material channel for the corn pressing sheet forming is formed between the fixed press roller and the adjusting press roller, the bottom end of the material conveying channel is butted with the material channel.

Furthermore, a sliding groove for the movable support plate to slide is formed in the inner side wall of the pressing sheet base shell.

The utility model has the beneficial effects that:

(1) according to the steam corn tablet press provided by the utility model, corn particles enter a cooking box from a feeding hopper, a door plate is hinged at the output end of the feeding hopper, the opening and closing of the door plate can be automatically controlled according to the gravity of the corn particles, the subsequent cooking of the corn particles in the sealed environment of the cooking box is realized, then high-temperature steam enters the cooking box from a steam input pipe orifice, the air pressure and the temperature in the cooking box are kept, after a period of time, the corn particles in the cooking box are cooked, the steam input pipe orifice is opened, the high-temperature gas in the cooking box is discharged, and cold air is introduced into the cooking box under the action of a cold air input pipe orifice to cool the cooked corn particles; after the temperature is reduced, the driving part is utilized to drive the rotating plate to rotate, and then the material conveying channel communicated with the cooking box is opened, so that the steamed corn particles fall from the material conveying channel to a material channel formed between the fixed compression roller and the adjusting compression roller, the automatic tabletting production of the corn particles is realized under the rotation of the fixed compression roller and the adjusting compression roller, and the formed corn tablets fall onto a conveying belt from a discharge port to finish the automatic conveying operation;

(2) the movable support plate connected with the output end of the movable support plate is driven by the driving cylinder to horizontally move in the tabletting base shell, and under the action of the waist-shaped groove for the horizontal movement of the adjusting motor, the adjusting compression roller, the adjusting motor and the adjusting scraper plate which are arranged on the movable support plate are driven to synchronously move, so that the distance between the fixed compression roller and the adjusting compression roller can be adjusted in real time according to different production requirements, the production operation of the corn tabletting with different thicknesses is met, and the overall practicability is improved; secondly, the fixed motor and the adjusting motor are used for driving the fixed compression roller and the adjusting compression roller to rotate respectively, under the action of the fixed scraper blade and the adjusting scraper blade, corn flakes which are bonded on the fixed compression roller and the adjusting compression roller and do not automatically fall off are hung, automatic cleaning operation is achieved, and overall performance is further improved.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a side view of the present invention;

FIG. 3 is a top view of the present invention;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;

FIG. 5 is a perspective cross-sectional view of the present invention;

fig. 6 is a front view of fig. 5 of the present invention.

Reference numerals: the cooking box comprises a cooking box 1, a control component 2, a material conveying channel 21, a rotating plate 22, a rotating shaft 23, a driving component 24, a mounting plate 241, a driving motor 242, an auxiliary gear 243, a fixing component 3, a fixing motor 31, a fixing compression roller 32, a fixing scraper 33, an adjusting component 4, an adjusting motor 41, an adjusting compression roller 42, an adjusting scraper 43, a moving support plate 44, a driving cylinder 45, a tabletting base shell 5, a chute 51, a conveyor belt 6, a discharge hole 7, a steam input pipe orifice 8, a cold steam input pipe orifice 9, a feeding hopper 10 and a door plate 11.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

In this application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the description of the present application, it is to be understood that the terms "longitudinal," "lateral," "horizontal," "top," "bottom," "upper," "lower," "inner" and "outer" and the like refer to orientations and positional relationships illustrated in the drawings, which are used for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or components must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be considered limiting.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

As shown in fig. 1-6, the utility model provides a steam corn tablet press, which comprises a cooking box 1, a control component 2, a fixing component 3, an adjusting component 4, a tablet base shell 5 and a conveyor belt 6, wherein the cooking box 1 is vertically installed at the top of the tablet base shell 5, the fixing component 3 and the adjusting component 4 are installed in the tablet base shell 5 at intervals, the control component 2 is installed at the inner bottom of the cooking box 1, the bottom of the tablet base shell 5 is provided with a discharge hole 7, the conveyor belt 6 is installed at the bottom of the tablet base shell 5, two side walls of the cooking box 1 are respectively provided with a steam input pipe orifice 8 and a cold steam input pipe orifice 9 which are communicated with the control component, the top of the cooking box 1 is provided with a feeding funnel 10, and the output end of the feeding funnel 10 is hinged with a door panel 11.

In one embodiment, the control assembly 2 comprises a material conveying channel 21, a rotating plate 22, a rotating shaft 23 and an active component 24, the feed delivery passage 21 is arranged at the inner top of the pressure sheet base shell 5, the top end of the feed delivery passage 21 is butted with the inner bottom of the cooking box 1, the rotating plate 22 is rotatably arranged in the material conveying channel 21 through a rotating shaft 23, one end of the rotating shaft 23 is rotatably connected with the inner wall of the material conveying channel 21, the other end of the rotating shaft 23 is connected with a driving part 24, the driving part 24 is arranged on the outer side wall of the pressure plate base shell 5, after the temperature of the steamed corn particles is reduced, the driving component 24 is used for driving the rotating plate 22 to rotate and then opening the material conveying channel 21 communicated with the cooking box 1, so that the steamed corn particles fall from the material conveying channel 21 to a material channel formed between the fixed pressing roller 32 and the adjusting pressing roller 42, the automatic tabletting production of the corn particles is realized under the work of the fixing component 3 and the adjusting component 4.

In one embodiment, the driving component 24 includes a mounting plate 241, a driving motor 242, a main gear and a sub-gear 243, the sub-gear 243 is mounted on one end of the rotating shaft 23, the mounting plate 241 is fixed on the outer side wall of the presser base housing 5, the driving motor 242 is fixed on the mounting plate 241, the output end of the driving motor 242 is connected with the main gear, the main gear is meshed with the sub-gear 243, the driving motor 242 drives the main gear connected with the output end thereof to rotate, the sub-gear 243 meshed with the main gear is driven to rotate, and then the rotating plate 22 on the rotating shaft 23 is driven to rotate, so as to realize automatic opening and closing control of the material conveying passage 21; secondly, the main gear is engaged with the auxiliary gear 243, so that the rotation angle of the rotating plate 22 can be accurately controlled, and the purpose of controlling the blanking speed of corn particles is achieved.

In one embodiment, the fixing assembly 3 includes a fixing motor 31, a fixing pressure roller 32 and a fixing scraper 33, the fixing motor 31 is installed on the outer side wall of the pressing sheet base shell 5, the output end of the fixing motor 31 is connected with one end of the fixing pressure roller 32, the fixing pressure roller 32 is horizontally arranged in the pressing sheet base shell 5, the fixing scraper 33 is obliquely installed at the position close to the discharge port 7 of the pressing sheet base shell 5, the front end of the fixing scraper 33 is abutted against the outer side wall of the fixing pressure roller 32, the fixing motor 31 is used for driving the fixing pressure roller 32 to rotate, under the action of the fixing scraper 33, corn flakes which are adhered to the fixing pressure roller 32 and do not automatically fall off are hung, and automatic cleaning operation is achieved.

In one embodiment, the adjusting assembly 4 comprises an adjusting motor 41, an adjusting pressure roller 42, an adjusting scraper 43, a moving support plate 44 and a driving cylinder 45, the adjusting motor 41 is slidably disposed on the outer side wall of the tablet base housing 5, the output end of the adjusting motor 41 penetrates through the side wall of the tablet base housing 5 to be connected with one end of the adjusting pressure roller 42, the moving support plate 44 is slidably mounted in the tablet base housing 5, the adjusting pressure roller 42 is rotatably mounted on the moving support plate 44, the driving cylinder 45 is horizontally fixed on the outer side wall of the tablet base housing 5, the output end of the driving cylinder 45 is connected with the side wall of the moving support plate 44, the adjusting scraper 43 is obliquely mounted at the bottom of the moving support plate 44, the front end of the adjusting scraper 43 is abutted against the outer side wall of the adjusting pressure roller 42, a kidney-shaped groove for the adjusting motor 41 to move in the horizontal direction is disposed on the tablet base housing 5, a material channel for corn tabletting forming is formed between the fixed pressing roller 32 and the adjusting pressing roller 42, the bottom end of the material conveying channel 21 is butted with the material channel, the movable support plate 44 connected with the output end of the driving cylinder 45 is driven to horizontally move in the tablet pressing base shell 5, under the action of the waist-shaped groove which is arranged on the tabletting base shell 5 and used for adjusting the motor 41 to move in the horizontal direction, thereby driving the adjusting compression roller 42, the adjusting motor 41 and the adjusting scraper 43 which are arranged on the movable support plate 44 to synchronously move, realizing the real-time adjustment of the distance between the fixed compression roller 32 and the adjusting compression roller 42 according to different production requirements, meeting the production operation of corn tabletting with different thicknesses, improving the overall practicability, driving the adjusting compression roller 42 to rotate by the adjusting motor 41, under the action of the adjusting scraper 43, the corn flakes which are adhered to the adjusting press roll 42 and do not automatically fall off are hung, so that the automatic cleaning operation is realized.

In one embodiment, the inner side wall of the platen base housing 5 is provided with a sliding groove 51 for the movable support plate 44 to slide, so that the stroke of the driving cylinder 45 when driving the movable support plate 44 to move is limited.

The working principle of the utility model is as follows: corn particles enter the cooking box 1 from the feeding hopper 10, the door plate 11 is hinged at the output end of the feeding hopper 10, the opening and closing of the door plate 11 can be automatically controlled according to the gravity of the corn particles, the subsequent cooking of the corn particles in the sealed environment of the cooking box 1 is realized, then high-temperature steam enters the cooking box 1 from the steam input pipe orifice 8, the air pressure and the temperature in the cooking box 1 are kept, after a period of time, the corn particles in the cooking box 1 are cooked, the steam input pipe orifice 8 is opened, high-temperature gas in the cooking box 1 is discharged, and cold air is introduced into the cooking box 1 under the action of the cold air input pipe orifice to cool the cooked corn particles; after the temperature is reduced, the driving part 24 is utilized to drive the rotating plate 22 to rotate, and then the material conveying channel 21 communicated with the cooking box 1 is opened, so that the steamed corn particles fall from the material conveying channel 21 to a material channel formed between the fixed pressing roller 32 and the adjusting pressing roller 42, the automatic tabletting production of the corn particles is realized under the rotation of the fixed pressing roller 32 and the adjusting pressing roller 42, and the formed corn tablets fall onto the conveyor belt 6 from the discharge port 7, and the automatic conveying operation is completed. The movable support plate 44 connected with the output end of the movable support plate is driven by the driving cylinder 45 to horizontally move in the tabletting base shell 5, and under the action of the waist-shaped groove for the horizontal movement of the adjusting motor 41, the adjusting press roll 42, the adjusting motor 41 and the adjusting scraper 43 which are arranged on the movable support plate 44 are driven to synchronously move, so that the distance between the fixed press roll 32 and the adjusting press roll 42 can be adjusted in real time according to different production requirements, the production operation of the corn tabletting with different thicknesses is met, and the overall practicability is improved; secondly, the fixed motor 31 and the adjusting motor 41 are used for driving the fixed pressing roller 32 and the adjusting pressing roller 42 to rotate respectively, under the action of the fixed scraper 33 and the adjusting scraper 43, the corn flakes which are adhered to the fixed pressing roller 32 and the adjusting pressing roller 42 and do not automatically fall off are hung, automatic cleaning operation is achieved, and overall performance is further improved.

While there have been shown and described what are at present considered the fundamental principles and essential features of the utility model and its advantages, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A steam corn tablet press which is characterized in that: comprises a cooking box (1), a control component (2), a fixing component (3), an adjusting component (4), a tabletting base shell (5) and a conveyor belt (6), the cooking box (1) is vertically arranged at the top of the pressing sheet base shell (5) and is communicated with the pressing sheet base shell, the fixed component (3) and the adjusting component (4) are arranged in the pressing sheet base shell (5) at intervals, the control component (2) is arranged at the inner bottom of the cooking box (1), the bottom of the pressing sheet base shell (5) is provided with a discharge hole (7), the conveyor belt (6) is arranged at the bottom of the pressing sheet base shell (5), two side walls of the cooking box (1) are respectively provided with a steam input pipe orifice (8) and a cold steam input pipe orifice (9) which are communicated with the conveyor belt, the top of the cooking box (1) is provided with a feeding funnel (10), and the output end of the feeding funnel (10) is hinged with a door plate (11).

2. A steam corn tablet press as claimed in claim 1, wherein: control assembly (2) are including defeated material way (21), rotor plate (22), pivot (23) and initiative part (24), defeated material way (21) are installed and are docked mutually with the interior bottom of cooking box (1) at the interior top of clamp plate base shell (5) and the top of defeated material way (21), rotor plate (22) rotate through pivot (23) and set up in defeated material way (21), the one end of pivot (23) is rotated with the inner wall of defeated material way (21) and is connected, and the other end of pivot (23) is connected with initiative part (24), initiative part (24) are installed on the lateral wall of clamp plate base shell (5).

3. A steam corn tablet press as claimed in claim 2, wherein: the driving component (24) comprises a mounting plate (241), a driving motor (242), a main gear and a secondary gear (243), the secondary gear (243) is mounted at one end of the rotating shaft (23), the mounting plate (241) is fixed on the outer side wall of the pressing sheet base shell (5), the driving motor (242) is fixed on the mounting plate (241), the output end of the driving motor (242) is connected with the main gear, and the main gear is meshed with the secondary gear (243).

4. A steam corn tablet press as claimed in claim 2, wherein: fixed subassembly (3) are including fixed motor (31), fixed compression roller (32) and fixed scraper blade (33), fixed motor (31) are installed on the lateral wall of pressure piece base shell (5) and the output of fixed motor (31) is connected with the one end of fixed compression roller (32), fixed compression roller (32) level sets up in pressure piece base shell (5), fixed scraper blade (33) are the slope and install and locate and the front end of fixed scraper blade (33) and the lateral wall of fixed compression roller (32) inconsistent near discharge gate (7) of pressure piece base shell (5).

5. A steam corn tablet press as claimed in claim 4, wherein: the adjusting component (4) comprises an adjusting motor (41), an adjusting press roller (42), an adjusting scraper (43), a movable support plate (44) and a driving cylinder (45), the adjusting motor (41) is arranged on the outer side wall of the pressing sheet base shell (5) in a sliding mode, the output end of the adjusting motor (41) penetrates through the side wall of the pressing sheet base shell (5) to be connected with one end of the adjusting press roller (42), the movable support plate (44) is arranged in the pressing sheet base shell (5) in a sliding mode, the adjusting press roller (42) is rotatably arranged on the movable support plate (44), the driving cylinder (45) is horizontally fixed on the outer side wall of the pressing sheet base shell (5), the output end of the driving cylinder (45) is connected with the side wall of the movable support plate (44), the adjusting scraper (43) is obliquely arranged at the bottom of the movable support plate (44), and the front end of the adjusting scraper (43) is abutted to the outer side wall of the adjusting press roller (42), the corn flaker is characterized in that a waist-shaped groove for moving the adjusting motor (41) in the horizontal direction is formed in the flaker base shell (5), a material channel for forming corn flakers is formed between the fixed pressing roller (32) and the adjusting pressing roller (42), and the bottom end of the material channel (21) is butted with the material channel.

6. A steam corn tablet press as claimed in claim 5, wherein: and a sliding groove (51) for the sliding of the movable support plate (44) is formed in the inner side wall of the pressing sheet base shell (5).