CN216151648U - Bearing alignment pre-pressing system and gear bearing alignment mechanism - Google Patents
Bearing alignment pre-pressing system and gear bearing alignment mechanism Download PDFInfo
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- CN216151648U CN216151648U CN202122160227.0U CN202122160227U CN216151648U CN 216151648 U CN216151648 U CN 216151648U CN 202122160227 U CN202122160227 U CN 202122160227U CN 216151648 U CN216151648 U CN 216151648U
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Abstract
The utility model discloses a bearing aligning and pre-pressing system and a gear bearing aligning mechanism. A bearing alignment preloading system, comprising: a clamping head; the clamping head is connected with the rotary power device; the rotary power device is connected with the lifting power device and can drive the clamping head to ascend to a first position and descend to a second position; the fixed seat is provided with a track with an upper guide stroke and a lower guide stroke, and the lifting power device is connected with the track; the prepressing power device is arranged on the fixed seat and is provided with a telescopic rod capable of stretching up and down, and the telescopic rod is provided with an upper limiting block and a lower limiting block at an upper interval and a lower interval; the sliding connecting block is slidably sleeved on the telescopic rod and is positioned between the upper limiting block and the lower limiting block, and the sliding connecting block is connected with the lifting power device; the pre-compaction spring, the suit is on the telescopic link, and the upper end of pre-compaction spring offsets with last spacing piece, and the lower extreme and the sliding connection piece of pre-compaction spring offset.
Description
Technical Field
The utility model relates to the technical field of gear bearing press-fitting, in particular to a bearing alignment prepressing system and a gear bearing alignment mechanism.
Background
Gears are toothed mechanical parts that can mesh with one another and are used in a very wide variety of mechanical transmission and overall mechanical applications. Sometimes, the gear needs to be matched with a bearing in the use process. Specifically, as shown in fig. 1, the gear 100 includes a gear portion 110 and a hub portion 120, a positioning protrusion 111 is disposed on an inner wall of a shaft hole of the gear portion 110, and a corresponding groove 210 is disposed on an outer wall of the bearing 200. At the time of assembly, the grooves 210 and the positioning ribs 111 of the bearing 200 are aligned, and the bearing 200 is press-fitted into the shaft hole of the gear 100.
The current assembly method is as follows: the bearing 200 is put into the shaft hole of the gear 100 by a worker with the grooves 210 and the positioning ribs 111 aligned, and then the bearing 200 is press-fitted into place by a corresponding press-fitting apparatus. This type of assembly has the following problems: 1. the labor intensity is high by adopting manual assembly, and the production efficiency is low. 2. The bearing 200 is manually placed in the shaft hole, the grooves 210 are manually determined to be aligned with the positioning convex strips 111, the grooves 210 are often not aligned with the positioning convex strips 111, a worker still forcibly presses the bearing by using press mounting equipment, and finally, a large number of defective products are generated.
In order to improve the production efficiency and the product qualification rate, a gear bearing assembling machine needs to be developed to realize automatic assembly. In order to complete the automatic assembly, before the bearing 200 is pressed into the shaft hole of the gear 100, the groove 210 portion of the bearing 200 and the positioning rib 111 portion of the gear 100 need to be aligned, and then the bearing 200 is normally pressed into the shaft hole of the gear 100.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides a bearing aligning prepressing system which can align and prepress the shaft diameters of a bearing and a gear.
The utility model also provides a gear bearing alignment mechanism with the bearing alignment prepressing system.
According to a first aspect of the utility model, a bearing alignment pre-pressing system comprises:
the clamping head is used for clamping the bearing with the reverse side facing downwards;
the clamping head is connected with the rotary power device and can horizontally rotate under the driving of the rotary power device;
the rotary power device is connected with the lifting power device and can drive the clamping head to ascend to a first position and descend to a second position;
the lifting power device is connected with the track;
the prepressing power device is mounted on the fixing seat and provided with a telescopic rod capable of stretching up and down, and an upper limiting block and a lower limiting block are arranged on the telescopic rod at intervals up and down;
the sliding connecting block is slidably sleeved on the telescopic rod and is positioned between the upper limiting block and the lower limiting block, and the sliding connecting block is connected with the lifting power device;
the pre-pressing spring is sleeved on the telescopic rod, the upper end of the pre-pressing spring abuts against the upper limiting block, and the lower end of the pre-pressing spring abuts against the sliding connecting block.
The bearing alignment prepressing system provided by the embodiment of the utility model has the following beneficial effects: when the bearing aligning prepressing system is used, the clamping head moves up and down under the action of the lifting power device along with the rotating power device, when the clamping head rises to a first position, the bearing is clamped by the clamping head, the reverse side of the clamped bearing faces downwards, then the clamping head moves downwards to a second position under the action of the lifting power device, and the lower surface of the bearing clamped by the clamping head is flush with the upper surface of a gear arranged below the clamping head; at this moment, the telescopic rod of the pre-pressing power device extends downwards, the upper limiting block moves downwards, the pre-pressing spring is extruded, the pre-pressing spring can apply a downward force to the sliding connecting block, so that the sliding connecting block has a downward sliding trend on the telescopic rod, and further the lifting power device has a downward moving trend on the track, but if the bearing and the gear are not aligned (namely the groove and the positioning convex strip are not aligned, the positioning convex strip can prevent the bearing from being pressed into the shaft hole of the gear), the bearing cannot be further pressed into the shaft hole of the gear, only after the bearing and the gear are aligned, the acting force of the pre-pressing spring can be released, the lifting power device is driven to move downwards on the track, and the bearing is pre-pressed into the gear (the pre-pressing spring has a small extension amount and can only complete a certain pre-pressing depth); in order to align the bearing with the gear, the rotary power device rotates to drive the bearing to slowly rotate, and in the rotating process of the bearing, once the groove is aligned with the positioning convex strip, the resistance borne by the bearing disappears, and under the action of the pre-pressing spring, the lifting power device is driven to move downwards on the track, so that the bearing is pre-pressed into the gear, and the alignment pre-pressing of the gear is completed.
According to some embodiments of the utility model, the lifting power device is a lifting cylinder, the lifting cylinder is connected with the rail through a mounting seat, the lifting cylinder is provided with a lifting output shaft, and the rotating power device is connected with the lifting output shaft.
According to some embodiments of the utility model, a position sensor is provided on the mount for checking a position height of the mount.
According to some embodiments of the utility model, the lower limiting block is movably connected with the telescopic rod, so that the position height of the lower limiting block can be adjusted.
According to a second aspect of the present invention, a gear bearing alignment mechanism comprises the above-mentioned bearing alignment pre-pressing system, and
the feeding device is used for inputting a bearing and clamping the clamping head at the first position;
and the gear fixing device is used for fixing a gear, enabling the shaft hole of the gear to be opposite to the bearing clamped by the clamping head, and enabling the lower surface of the bearing clamped by the clamping head to be flush with the upper surface of the fixed gear when the clamping head is positioned at the second position.
When the gear bearing alignment mechanism is used, the clamping head moves up and down under the action of the lifting power device along with the rotating power device, when the clamping head rises to the first position, the clamping head clamps the bearing conveyed by the feeding device, the bearing is clamped by the clamping head, the reverse side of the clamped bearing faces downwards, then the clamping head moves downwards to the second position under the action of the lifting power device, namely the position of the gear fixed by the gear fixing device, and at the moment, the lower surface of the bearing clamped by the clamping head is flush with the upper surface of the gear arranged below; the telescopic rod of the pre-pressing power device extends downwards, the upper limiting block moves downwards, the pre-pressing spring is extruded, the pre-pressing spring can apply a downward force to the sliding connecting block, so that the sliding connecting block has a downward sliding trend on the telescopic rod, and further the lifting power device has a downward moving trend on the track, but if the bearing and the gear are not aligned (namely the groove and the positioning convex strip are not aligned, the positioning convex strip can prevent the bearing from being pressed into a shaft hole of the gear), the bearing cannot be further pressed into the shaft hole of the gear, only after the bearing and the gear are aligned, the acting force of the pre-pressing spring can be released, the lifting power device is driven to move downwards on the track, and the bearing is pre-pressed into the gear (the pre-pressing spring has small extension amount and can only complete a certain pre-pressing depth); in order to align the bearing with the gear, the rotary power device rotates to drive the bearing to slowly rotate, and in the rotating process of the bearing, once the groove is aligned with the positioning convex strip, the resistance borne by the bearing disappears, and under the action of the pre-pressing spring, the lifting power device is driven to move downwards on the track, so that the bearing is pre-pressed into the gear, and the alignment pre-pressing of the gear is completed.
According to some embodiments of the utility model, the feeding device comprises a feeding frame, a lifting seat and a horizontal pushing seat, the feeding frame is provided with a feeding groove, the feeding frame is provided with a feeding rod, the feeding rod is perpendicular to the outlet direction of the feeding groove, the feeding rod is provided with a receiving groove, the receiving groove is provided with a receiving port in butt joint with the outlet of the feeding groove, the lifting seat is connected with the feeding frame to drive the feeding frame to move up and down, and the horizontal pushing seat is connected with the lifting seat to drive the feeding rod to move in the receiving position and the feeding position direction.
According to some embodiments of the utility model, the gear fixing device comprises a bearing seat, a left clamping tool and a right clamping tool, wherein the bearing seat is provided with a material transferring groove, the material transferring groove is provided with a prepressing position, the lower part of the gear can be placed in the prepressing position, and the left clamping tool and the right clamping tool are respectively arranged on two sides of the prepressing position and used for clamping two sides of the upper part of the gear.
According to some embodiments of the utility model, the left clamping tool comprises a first clamping plate and a first power device, wherein a first open slot is formed in the first clamping plate, and the first clamping plate is connected with the first power device and drives the first clamping plate to move towards the pre-pressing position direction, so that the first open slot is clamped at one side of the gear;
the right clamping tool comprises a second clamping plate and a second power device, a second open slot is formed in the second clamping plate, the second clamping plate is connected with the second power device and drives the second clamping plate to move towards the pre-pressing position direction, so that the second open slot is clamped on the other side of the gear.
According to some embodiments of the utility model, the material loading position and the press-fitting position are further arranged on the material transferring groove and are arranged on two sides of the pre-pressing position, the right clamping tool further comprises a third power device, and the third power device is connected with the second power device and drives the second power device to reciprocate along the groove of the material transferring groove.
According to some embodiments of the utility model, the second clamping plate is provided with three second opening grooves, and the three second opening grooves respectively correspond to the loading position, the pre-pressing position and the press-fitting position.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of the assembly of a gear and a bearing;
FIG. 2 is a schematic perspective view of a bearing aligning and pre-pressing system according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of the clamping head in a second position with the pre-compression spring in a compressed state according to the embodiment of the present invention;
FIG. 4 is a schematic diagram of the embodiment of the present invention in which the bearing is pressed into the gear and the pre-pressure spring releases the elastic force to be in an extended state;
FIG. 5 is a left side view of FIG. 2;
FIG. 6 is a schematic perspective view of a gear bearing aligning mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a feeding device according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a gear fixing device according to an embodiment of the present invention;
fig. 9 is a schematic view showing three states of the bearing respectively in the first position, the second position and the gear press-in state.
Reference numerals:
100. a gear; 110. a gear portion; 120. a hub portion; 111. positioning the convex strip;
200. a bearing; 210. a groove;
300. a clamping head;
400. a rotary power device;
500. a lifting power device; 510. a mounting seat;
600. a fixed seat; 610. a track;
700. a prepressing power device; 710. a telescopic rod; 720. an upper limit block; 730. a lower limiting block; 740. a sliding connection block; 750. pre-pressing a spring;
800. a position sensor;
900. a feeding device; 910. a feeding frame; 911. a feeding trough; 920. a feeding frame; 921. a feed bar; 922. A material receiving groove; 930. a lifting seat; 940. a horizontal pushing seat;
1000. a gear fixing device; 1100. a bearing seat; 1110. a material transferring groove; 1210. a first clamping plate; 1310. a second clamping plate; 1311. a second open slot; 1320. a second power unit; 1400. and a third power device.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 2 to 4, a bearing alignment preloading system according to an embodiment of the present invention includes:
the clamping head 300 is used for clamping the bearing with the reverse side facing downwards;
the clamping head 300 is connected with the rotary power device 400 and can horizontally rotate under the driving of the rotary power device 400;
the lifting power device 500 is connected with the rotating power device 400, and can drive the clamping head 300 to ascend to a first position and descend to a second position;
the lifting device comprises a fixed seat 600, wherein the fixed seat 600 is provided with a track 610 with an upper guide stroke and a lower guide stroke, and a lifting power device 500 is connected with the track 610;
the pre-pressing power device 700 is mounted on the fixing seat 600, the pre-pressing power device 700 is provided with an expansion rod 710 capable of extending up and down, and the expansion rod 710 is provided with an upper limiting block 720 and a lower limiting block 730 at intervals up and down;
the sliding connection block 740 is slidably sleeved on the telescopic rod 710, is positioned between the upper limiting block 720 and the lower limiting block 730, and is connected with the lifting power device 500;
Specifically, as shown in fig. 1 and 9, when the bearing aligning and pre-pressing system of the present invention is used, the clamping head 300 moves up and down under the action of the lifting power device 500 along with the rotating power device 400, and when the clamping head 300 is lifted to the first position, the bearing 200 is clamped by the clamping head 300, and the opposite side of the clamped bearing 200 faces downward.
Then the holding head 300 moves downwards to a second position under the action of the lifting power device 500, and the second position is determined by the position fixed by the gear 100 in the using process, namely when the holding head 300 moves to the second position, the lower surface of the bearing held by the holding head 300 is flush with the upper surface of the gear 100 arranged below.
Then, the extension rod 710 of the pre-pressing power device 700 extends downward, the upper limit block 720 moves downward, the pre-pressing spring 750 is pressed, the pre-pressing spring 750 applies a downward force to the sliding connection block 740, so that the sliding connection block 740 has a downward sliding tendency on the extension rod 710, and further, the lifting power device 500 has a downward movement tendency on the rail 610, but if the bearing 200 is misaligned with the gear 100 (i.e., the groove 210 and the positioning protrusion 111 are misaligned, and therefore, the positioning protrusion 111 blocks the bearing from being pressed into the shaft hole of the gear 100), the bearing cannot be further pressed into the shaft hole of the gear 100, and only after the bearing is aligned with the gear 100, the acting force of the pre-pressing spring 750 can be released, and the lifting power device 500 is driven to move upward and downward on the rail 610, so that the bearing is pre-pressed into the gear 100.
In order to align the bearing 200 with the gear 100 (i.e. the groove 210 and the positioning protrusion 111 are aligned), the rotary power device 400 rotates to drive the bearing 200 to rotate slowly, and during the rotation of the bearing, once the groove 210 and the positioning protrusion 111 are aligned, the resistance of the bearing 200 disappears, and under the action of the pre-pressing spring 750, the lifting power device 500 is driven to move up and down on the rail 610, so that the bearing 200 is pre-pressed into the gear 100, and the alignment pre-pressing of the gear 100 is completed (the pre-pressing spring 750 has a small extension, and can only complete a certain pre-pressing depth).
After the pre-pressing is completed, the rotation of the rotary power device 400 stops, the clamping head 300 loosens the bearing 200, the telescopic rod 710 of the pre-pressing power device 700 contracts upwards, the sliding connection block 740 moves upwards along with the lower limiting block 730, and the sliding connection block 740 drives the lifting power device 500 to return to the initial position. Then, under the action of the lifting power device 500, the clamping head 300 is driven to ascend to the first position, and a new bearing 200 is clamped again to perform the prepressing installation of the next round.
In some embodiments of the present invention, the lifting power device 500 is a lifting cylinder, the lifting cylinder is connected to the rail 610 through a mounting base 510, the lifting cylinder is provided with a lifting output shaft, and the rotating power device 400 is connected to the lifting output shaft.
Specifically, since the distance between the first position and the second position is determined, the lifting output shaft of the lifting cylinder only needs to set the stroke of the up-and-down movement to drive the rotary power device 400 to move up and down, and further drive the clamping head 300 to ascend to the first position and descend to the second position. In addition, the lifting cylinder is connected with the rail 610 through the mounting base 510, and the mounting base 510 slides up and down on the rail 610 to drive the lifting cylinder to move up and down. More specifically, the sliding connection block 740 is connected to the mounting block 510 to move the mounting block 510.
In some embodiments of the present invention, a position sensor 800 is disposed on the mounting seat 510 for checking a position height of the mounting seat 510.
Specifically, as shown in fig. 5, the position sensor 800 is disposed on the mounting seat 510, and when the sliding connection block 740 drives the mounting seat 510 downward, the position sensor 800 detects that the height of the mounting seat 510 is reduced in the process that the bearing 200 is pre-pressed into the gear 100, so as to determine that the bearing 200 is pre-pressed into the gear 100. In addition, if the position sensor 800 does not detect the change of the position height of the mounting seat 510 after the rotary power device 400 continues to rotate for a period of time, the device may be misaligned or the product may have quality problems, which may result in that the press-in is impossible (for example, the shaft hole of the gear has burrs, etc.), and the product is determined to be a defective product and is sent to a defective product area.
In some embodiments of the present invention, the lower limiting block 730 is movably connected to the telescopic rod 710, so that the height of the lower limiting block 730 can be adjusted. Specifically, the lower stopper 730 is a connection bolt, the connection bolt is connected to the lower end of the telescopic rod 710 through a screw, and the connection bolt can be separated from the telescopic rod 710, so that the pre-pressed spring 750 and the sliding connection block 740 can be conveniently mounted on the telescopic rod 710. Meanwhile, the distance between the upper limiting block 720 and the lower limiting block 730 can be adjusted by adjusting the connecting position of the connecting bolt, and the movement stroke of the sliding connecting block 740 on the telescopic rod 710 can be adjusted, so that the up-and-down movement stroke of the lifting power device 500 can be adjusted. In addition, the amount of expansion adjustment of the preload spring 750 may be adjusted to adjust the spring force of the preload spring 750.
As shown in FIG. 6, the utility model also discloses a gear bearing alignment mechanism, which comprises the bearing alignment prepressing system, an
The feeding device 900 is used for inputting the bearing and clamping the clamping head 300 at the first position;
the gear fixing device is used for fixing the gear 100, and makes the shaft hole of the gear 100 opposite to the bearing clamped by the clamping head 300, when the clamping head 300 is at the second position, the lower surface of the bearing clamped by the clamping head 300 is flush with the upper surface of the fixed gear 100.
The feeding device 900 feeds the bearing 200 with the reverse surface facing downward to the lower side of the clamping head 300 in the first position, so that the clamping head 300 can clamp the bearing. The gear fixing device fixes the gear below the clamping head 300 at the second position, and makes the shaft hole of the gear 100 opposite to the bearing 200 clamped by the clamping head 300, so that the bearing 200 just sinks into the shaft hole of the gear 100 in the descending process. In addition, when the clamping head 300 is in the second position, the lower surface of the bearing clamped by the clamping head 300 is flush with the upper surface of the fixed gear 100. At this time, the positioning rib 111 just blocks the bearing 200 from being pressed into the shaft hole of the gear 100.
In some embodiments of the present invention, the feeding device 900 includes a feeding frame 910, a feeding frame 920, a lifting seat 930, and a horizontal pushing seat 940, the feeding frame 910 is provided with a feeding slot 911, the feeding frame 920 is provided with a feeding rod 921, the feeding rod 921 is perpendicular to the outlet direction of the feeding slot 911, the feeding rod 921 is provided with a receiving slot 922, the receiving slot 922 is provided with a receiving port which is in butt joint with the outlet of the feeding slot 911, the lifting seat 930 is connected with the feeding frame 920 to drive the feeding frame 920 to move up and down, so that the feeding rod 921 can block the outlet of the feeding slot 911, and the horizontal pushing seat 940 is connected with the lifting seat 930 to drive the feeding rod 921 to move in the receiving position and the feeding position direction.
Referring to fig. 7, the bearing 200 moves along the incoming chute 911 and can exit from the outlet of the incoming chute 911. When receiving materials, the feeding frame 920 enables a material receiving opening of the material receiving groove 922 to be in butt joint with an outlet of the material receiving groove 911 through the effects of the lifting seat 930 and the horizontal pushing seat 940, and the bearing 200 in the material receiving groove 911 is sent to the material receiving groove 922 to complete material receiving action.
Subsequently, the feeding rack 920 is lifted under the action of the lifting seat 930, so that the feeding rod 921 blocks the outlet of the incoming trough 911, and the bearing 200 in the incoming trough 911 is prevented from being discharged. Then, the feeding rack 920 feeds the bearing 200 to the lower side of the clamping head 300 at the first position under the action of the horizontal pushing seat 940, so as to be clamped by the clamping head 300. After feeding, the feeding frame 920 returns to the initial position again under the action of the lifting seat 930 and the horizontal pushing seat 940, and feeding is performed in the next round.
In some embodiments of the present invention, the gear fixing device includes a socket 1100, a left clamping tool and a right clamping tool, the socket 1100 is provided with a transfer chute 1110, the transfer chute 1110 is provided with a pre-pressing position, the lower portion of the gear 100 can be placed in the pre-pressing position, and the left clamping tool and the right clamping tool are respectively disposed on two sides of the pre-pressing position and used for clamping two sides of the upper portion of the gear 100.
Referring to fig. 8, when the gear 100 is fixed, the gear 100 is fed to a pre-pressing position of the material transferring groove 1110, the lower portion of the gear 100 is located in the material transferring groove 1110, and the gear 100 is clamped and fixed by the left clamping tool and the right clamping tool respectively disposed at two sides of the pre-pressing position. The bearing 200 is then preloaded into the shaft bore of the gear 100 by a bearing alignment preloading system.
In a further embodiment of the present invention, the left clamping tool includes a first clamping plate 1210 and a first power device, the first clamping plate 1210 is provided with a first open slot, and the first clamping plate 1210 is connected to the first power device to drive the first clamping plate 1210 to move toward the pre-pressing position, so that the first open slot is clamped at one side of the gear 100;
the right clamping tool comprises a second clamping plate 1310 and a second power device 1320, wherein a second opening groove 1311 is formed in the second clamping plate 1310, and the second clamping plate 1310 is connected with the second power device 1320 to drive the second clamping plate 1310 to move towards the pre-pressing position direction, so that the second opening groove 1311 is clamped at the other side of the gear 100.
When the left clamping tool and the right clamping tool clamp the gear 100, the first power device drives the first clamping plate 1210 to move towards the pre-pressing position direction, and the first open slot is clamped on one side of the gear 100. The second power device 1320 drives the second clamping plate 1310 to move toward the pre-pressing position, and the second opening groove 1311 is clamped at the other side of the gear 100, so as to clamp and fix the gear 100. After the pre-pressing installation is completed, the first clamping plate 1210 and the second clamping plate 1310 are retracted, and the gear 100 is clamped by loosening, so that the gear 100 is convenient to transport.
In a further embodiment of the present invention, the material loading position and the pressing position are further disposed on the material transferring groove 1110, the material loading position and the pressing position are disposed on two sides of the pressing position, the right clamping tool further includes a third power device 1400, and the third power device 1400 is connected to the second power device 1320 to drive the second power device 1320 to reciprocate along the groove of the material transferring groove 1110.
The loading position is used for placing the next gear 100 for prepressing, and the press-fitting position is used for placing the gear 100 after the prepressing is completed and carrying out final press-fitting. Through setting up material loading level and pressure equipment position in the both sides of pre-compaction position, when transporting the gear 100 of material loading level to pre-compaction position, second grip block 1310 transports to pre-compaction position along the groove of commentaries on classics silo 1110 under the drive of third power device 1400 and second power device 1320 to the groove that will be in the gear 100 of material loading level, and accomplishes the back at the pre-compaction, transports again to the pressure equipment position, and the back is accomplished to the pressure equipment, and the reload is walked.
In a further embodiment of the present invention, the second clamping plate 1310 is provided with three second opening grooves 1311, and the three second opening grooves 1311 correspond to a loading position, a pre-pressing position and a press-fitting position, respectively.
By arranging the three second open grooves 1311, the gears 100 at the loading position, the pre-pressing position and the press-fitting position can be transferred to the next station at one time.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the utility model have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. A bearing alignment pre-compaction system, comprising:
the clamping head is used for clamping the bearing with the reverse side facing downwards;
the clamping head is connected with the rotary power device and can horizontally rotate under the driving of the rotary power device;
the rotary power device is connected with the lifting power device and can drive the clamping head to ascend to a first position and descend to a second position;
the lifting power device is connected with the track;
the prepressing power device is mounted on the fixing seat and provided with a telescopic rod capable of stretching up and down, and an upper limiting block and a lower limiting block are arranged on the telescopic rod at intervals up and down;
the sliding connecting block is slidably sleeved on the telescopic rod and is positioned between the upper limiting block and the lower limiting block, and the sliding connecting block is connected with the lifting power device;
the pre-pressing spring is sleeved on the telescopic rod, the upper end of the pre-pressing spring abuts against the upper limiting block, and the lower end of the pre-pressing spring abuts against the sliding connecting block.
2. The bearing alignment preload system as claimed in claim 1, wherein: the lifting power device is a lifting cylinder, the lifting cylinder is connected with the track through a mounting seat, the lifting cylinder is provided with a lifting output shaft, and the rotating power device is connected with the lifting output shaft.
3. The bearing alignment preload system as claimed in claim 2, wherein: and the mounting seat is provided with a position sensor for checking the position height of the mounting seat.
4. The bearing alignment preload system as claimed in claim 1, wherein: the lower limiting block is movably connected with the telescopic rod, and the position height of the lower limiting block can be adjusted.
5. The utility model provides a gear bearing counterpoint mechanism which characterized in that: comprising a bearing alignment preload system as claimed in any one of claims 1 to 4, and
the feeding device is used for inputting a bearing and clamping the clamping head at the first position;
and the gear fixing device is used for fixing a gear, enabling the shaft hole of the gear to be opposite to the bearing clamped by the clamping head, and enabling the lower surface of the bearing clamped by the clamping head to be flush with the upper surface of the fixed gear when the clamping head is positioned at the second position.
6. The gear bearing alignment mechanism of claim 5, wherein: the feeding device comprises a feeding frame, a lifting seat and a horizontal pushing seat, wherein a feeding groove is formed in the feeding frame, a feeding rod is arranged on the feeding frame and is perpendicular to the outlet direction of the feeding groove, a receiving groove is formed in the feeding rod and is provided with a receiving hole in butt joint with the outlet of the feeding groove, the lifting seat is connected with the feeding frame and drives the feeding frame to move up and down, and the horizontal pushing seat is connected with the lifting seat and can drive the feeding rod to move in the receiving position and the feeding position direction.
7. The gear bearing alignment mechanism of claim 5, wherein: the gear fixing device comprises a bearing seat, a left clamping tool and a right clamping tool, wherein the bearing seat is provided with a rotating trough, the rotating trough is provided with a pre-pressing position, the lower part of the gear can be placed in the pre-pressing position, and the left clamping tool and the right clamping tool are respectively arranged on two sides of the pre-pressing position and used for clamping two sides of the upper part of the gear.
8. The gear bearing alignment mechanism of claim 7, wherein: the left clamping tool comprises a first clamping plate and a first power device, wherein a first open slot is formed in the first clamping plate, the first clamping plate is connected with the first power device, and the first clamping plate is driven to move towards the pre-pressing position direction, so that the first open slot is clamped on one side of the gear;
the right clamping tool comprises a second clamping plate and a second power device, a second open slot is formed in the second clamping plate, the second clamping plate is connected with the second power device and drives the second clamping plate to move towards the pre-pressing position direction, so that the second open slot is clamped on the other side of the gear.
9. The gear bearing alignment mechanism of claim 8, wherein: the material loading position and the press mounting position are further arranged on the material transferring groove and are arranged on two sides of the pre-pressing position, the right clamping tool further comprises a third power device, and the third power device is connected with the second power device to drive the second power device to move along the groove direction of the material transferring groove.
10. The gear bearing alignment mechanism of claim 9, wherein: the second clamping plate is provided with three second open slots, and the second open slots are three and correspond to the material loading position, the pre-pressing position and the press-fitting position respectively.
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CN202122160227.0U CN216151648U (en) | 2021-09-07 | 2021-09-07 | Bearing alignment pre-pressing system and gear bearing alignment mechanism |
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CN202122160227.0U CN216151648U (en) | 2021-09-07 | 2021-09-07 | Bearing alignment pre-pressing system and gear bearing alignment mechanism |
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