CN216140946U - Leveling device for flexible materials - Google Patents
Leveling device for flexible materials Download PDFInfo
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- CN216140946U CN216140946U CN202121762751.9U CN202121762751U CN216140946U CN 216140946 U CN216140946 U CN 216140946U CN 202121762751 U CN202121762751 U CN 202121762751U CN 216140946 U CN216140946 U CN 216140946U
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Abstract
The utility model discloses a leveling device for flexible materials, which comprises: the bearing platform is provided with a plane part for arranging the flexible material on; the positioning unit is pressed on one side, far away from the plane part, of the auxiliary material part, is provided with a hollow part which is communicated in the direction perpendicular to the plane part, the hollow part and the detection part are correspondingly arranged, and the positioning unit is provided with an airflow channel which is communicated from the near hollow part to the far hollow part; the sealing part is arranged on one side of the hollow part far away from the bearing platform and seals the hollow part; and the air source is communicated with the air flow channel and can input air to the air flow channel so as to enable the hollow part to reach the preset pressure. The flexible material flattening device can avoid direct contact of the flexible material, so that the flexible material is prevented from being crushed or damaged, in addition, the flexible material can be uniformly stressed at all positions, the position of the flexible material after being flattened is fixed, and the flattening effect of the flexible material is improved.
Description
Technical Field
The utility model relates to the field of flexible material processing, in particular to a flattening device for a flexible material.
Background
The flexible material is detected after being flattened in the actual use process. The existing leveling device for the flexible materials is used for leveling the flexible materials through rigid materials, but the flexible materials can be crushed or damaged. In order to solve the problem, the conventional method in the prior art is to find an ultra-flexible film flat pressing product, but the flexible film has insufficient rigidity and cannot perform effective plane positioning, pressing and shaping operations on flexible materials.
The utility model discloses artificially solve above-mentioned problem, try to use a non-contact's plane location leveling device, it passes through load-bearing platform and the vacuum adsorption micropore of seting up on load-bearing platform, places flexible material on load-bearing platform's plane portion and to vacuum adsorption micropore vacuum treatment, thereby the intention keeps away from flexible material's a terminal to it adsorbs reaching flexible material leveling effect from load-bearing platform. However, through the trial and development, the point suction mode exerts uneven force on the flexible material, and the leveling effect is not good. In addition utility model people still try to use the air gun to deviate from load-bearing platform's one end towards it from flexible material and spray gas, nevertheless discover that there is vibration in the gas gun, can't make flexible material still keep rigidity under realizing smooth state to flexible material.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the embodiment of the utility model provides a flattening device for a flexible material, which is used for solving the problems of pressure injury or damage to the flexible material and poor flattening effect.
The embodiment of the application discloses: the utility model provides a level and smooth device for flexible material, flexible material includes the detection portion and encloses to establish detection portion outlying auxiliary material portion, level and smooth device includes: the bearing platform is provided with a plane part for arranging the flexible material; the positioning unit is pressed on one side, far away from the plane part, of the auxiliary material part, the positioning unit is provided with a hollow part which is communicated in a direction perpendicular to the plane part, the hollow part and the detection part are correspondingly arranged, and the positioning unit is provided with an airflow channel which is communicated from the position close to the hollow part to the position far away from the hollow part; the sealing part is arranged on one side, away from the bearing platform, of the hollow part and seals the hollow part; the air source is communicated with the air flow channel and can input air to the air flow channel so as to enable the hollow portion to reach preset pressure, and the air source can stop inputting air to the air flow channel when the hollow portion is at the preset pressure.
Further, the sealing part is transparent optical glass.
Further, the fixing device comprises a fixing unit, wherein the fixing unit is abutted to the positioning unit and the bearing platform, and the fixing unit is in threaded connection with the positioning unit and the bearing platform.
Further, a plurality of the fixing units are disposed at one end of the positioning unit away from the hollow portion.
Further, the positioning unit has a first plane and a second plane parallel to the planar portion, the sealing portion is adjacent to one side of the planar portion and parallel to the planar portion, the first plane is abutted to the auxiliary material portion, and the second plane is abutted to the sealing portion.
Further, the sealing part is fixedly connected with the positioning unit.
Furthermore, the bearing platform is provided with a groove which is sunken from the edge of the bearing platform to the inside of the bearing platform, and the groove and the air pipe joint are correspondingly arranged.
Further, the bearing platform and the positioning unit are both aluminum plates.
The utility model has the following beneficial effects:
1. the effect that makes the detection portion in the flexible material flatten under the condition of contactless flexible material can be realized to make it carry out follow-up detection, avoided the condition of crushing or destroying flexible material. And in the whole method, because the preset pressure value is set, the acting force applied to each part of the detection part by the positive pressure gas is kept the same, and the leveling effect is better.
2. By forming the closed hollow part, the positive pressure gas in the hollow part can apply acting force to the detection part and the detection part is flat. In this in-process, can avoid the direct contact to flexible material to prevent to weigh wounded or destroy flexible material, in addition, also can realize the even atress in each department of flexible material and make flexible material fixed in the position after leveling, promoted the level and smooth effect to flexible material.
3. Facilitating observation and monitoring of the flexible material within the hollow portion. Thereby make things convenient for operating personnel to carry out directly perceived understanding to the operational environment in the hollow portion to further judge the leveling state of flexible material.
4. Positioning units are arranged on the periphery of the positioning units respectively, so that the periphery of the positioning units is fixed, and the stability of the whole device is improved. In addition, direct fixation between the positioning unit and the bearing platform can be avoided, so that the positioning unit is saved, and the positioning unit does not need to be arranged beyond the auxiliary material part to be fixed with the bearing platform.
In order to make the aforementioned and other objects, features and advantages of the utility model comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an exploded view of a flattening apparatus for a flexible material in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a leveling device for a flexible material in an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a flattening apparatus for flexible materials in an embodiment of the present invention;
reference numerals of the above figures: 1. a load-bearing platform; 11. a planar portion; 12. a groove; 2. a flexible material; 21. a detection unit; 22. an auxiliary material part; 3. a positioning unit; 31. a hollow portion; 32. a second plane; 33. an air flow channel; 34. a threaded hole; 4. A sealing part; 5. a fixing unit; 6. a gas pipe joint.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, the present embodiment provides a leveling device for a flexible material, a flexible material 2 may be disposed on a planar portion 11, and the flexible material 2 may include a detection portion 21 and an auxiliary material portion 22 surrounding the detection portion 21. The auxiliary material portion 22 is used for positioning the unit 3 thereon and positioning the entire flexible material 2 to the plane portion 11. The detecting portion 21 may be provided with a wafer. The specific shapes of the auxiliary material part 22 and the detection part 21 can be adjusted according to actual needs.
The leveling device includes:
bearing platform 1, bearing platform 1 can have plane portion 11 to make bearing platform 1 can bear material and other mechanisms. The flat portion 11 may be located at the flat portion 11 so that the flexible material 2 may be kept in close contact with the flat portion 11 after the gas pressure in the hollow portion 31, thereby keeping the flexible material 2 flat. The other parts of the bearing platform 1 except the plane part 11 can be adjusted according to actual needs, so that the bearing platform 1 can be arranged under different working conditions. The load-bearing platform 1 may be made of a rigid material so that the load-bearing platform 1 may provide a flat reference surface.
The positioning unit 3 may be disposed on a side of the auxiliary material portion 22 away from the planar portion 11, and the positioning unit 3 may have a hollow portion 31 penetrating in a direction perpendicular to the planar portion 11. Therefore, after the positioning unit 3 is contacted with the flexible material 2, the positioning unit 3 can be contacted with the auxiliary material part 22, and the hollow part 31 corresponds to the detection part 21, so that the condition that the detection part 21 is influenced by the contact of the positioning part and the detection part 21 is prevented. The positioning unit 3 may have a gas flow passage 33 formed therethrough from adjacent to the hollow portion 31 toward away from the hollow portion 31, and the gas flow passage 33 away from the hollow portion 31 may include a gas pipe joint 6, so that positive pressure gas may enter the hollow portion 31 from the gas flow passage 33 via the gas pipe joint 6. The positioning unit 3 may be made of a rigid material so that the positioning unit 3 can fasten the auxiliary material portion 22.
And the sealing part 4 can be arranged on one side of the hollow part 31 far away from the bearing platform 1 and seals the hollow part 31, so that the positive pressure gas in the hollow part 31 can be gathered in the hollow part 31 and the positive pressure gas in the hollow part 31 is sealed and does not leak.
A gas source (not shown) that can be in communication with the gas flow channel 33 to supply gas to the gas flow channel 33 and to bring the hollow portion 31 to a predetermined pressure, the gas source being capable of stopping the supply of gas to the gas flow channel 33 when the hollow portion 31 is at the predetermined pressure. Wherein the gas to be fed may be a positive pressure gas so that the inside of the hollow portion 31 reaches a preset pressure value more quickly.
In this embodiment, the air source includes an electric control cabinet, a high-pressure air pipe controllable by the electric control cabinet, and an electromagnetic valve electrically connected with the electric control cabinet. Automatically controlled cabinet control high-pressurepipe and trachea joint 6 intercommunication and make and automatically controlled cabinet electric connection's solenoid valve be in the open mode, high-pressurepipe injects high-pressure gas in to trachea joint 6 and makes high-pressure gas flow in hollow portion 31 via air current channel 33 to finally cut off the solenoid valve after the gas in hollow portion 31 reaches preset pressure value, make high-pressurepipe's gas circuit close. In this process, the positive pressure gas in the hollow portion 31 forms a positive pressure that presses all the surfaces, and presses the detection portion 21 against the flat surface portion 11 by the positive pressure, so that the detection portion 21 is brought into close contact with the flat surface portion 11, thereby achieving an effect of flattening the detection portion 21.
With the above structure, by forming the closed hollow portion 31, the positive pressure gas therein can apply a force to the detection portion 21, and the detection portion 21 is flattened. In this in-process, can avoid the direct contact to flexible material 2 to prevent to weigh wounded or destroy flexible material 2, in addition, also can realize the even atress in each department of flexible material 2 and make flexible material 2 fixed in the position after leveling, promoted the level and smooth effect to flexible material.
In particular, the sealing portion 4 may be transparent optical glass, so that the sealing portion 4 functions as an observation window for the hollow portion 31, facilitating observation and monitoring of the flexible material 2 inside the hollow portion 31. Thereby make things convenient for operating personnel to carry out directly perceived understanding to the operational environment in the hollow portion 31 to further judge the leveling state of flexible material 2.
Specifically, as shown in fig. 1 to 3, the fixing device includes a fixing unit 5, the fixing unit 5 may be adjacent to the positioning unit 3 and the supporting platform 1, and the fixing unit 5 is in threaded connection with the positioning unit 3 and the supporting platform 1. So that the positioning unit 3 and the load-bearing platform 1 are fixed to each other by the fixing unit 5. A stiffening effect of the positioning unit 3 and the load-bearing platform 1 can be achieved. The fixing unit 5, the positioning unit 3 and the bearing unit can be in threaded connection, and the rest of the fixing unit can be threaded holes 34 isolated from the hollow portion 31 except that the air flow channel 33 communicated with the air pipe joint 6 is communicated with the hollow portion 31.
Specifically, as shown in fig. 1 and 2, a plurality of fixing units 5 may be provided at an end of the positioning unit 3 away from the hollow portion 31. As shown in fig. 1, in this embodiment, the projection shape of the positioning unit 3 on the cross section perpendicular to the thickness thereof is a rectangular ring shape, and the positioning units 3 are respectively disposed around the positioning unit 3, so that the circumference of the positioning unit 3 is fixed, and the stability of the whole device is improved. In addition, direct fixation between the positioning unit 3 and the bearing platform 1 can be avoided, so that the positioning unit 3 is saved, and the positioning unit 3 does not need to be arranged beyond the auxiliary material part 22 to be fixed with the bearing platform 1. Of course, in other alternative embodiments, when the projection shape of the positioning unit 3 on the cross section perpendicular to the thickness thereof is a circular ring or other shapes, the fixing unit 5 may be arranged around the outside thereof to fix the same.
Specifically, as shown in fig. 1, the positioning unit 3 may have a first plane and a second plane 32 parallel to the planar portion 11, and a side of the sealing portion 4 adjacent to the planar portion 11 may be parallel to the planar portion 11, so that the first plane may abut against the auxiliary material portion 22 and the second plane 32 may abut against the sealing portion 4 during use. The part that the hollow portion 31 is close to the flexible material 2 can be sealed between the first plane and the auxiliary material portion 22, and the part that the hollow portion 31 is close to the sealing portion 4 can be sealed between the second plane 32 and the sealing portion 4, so that the sealing performance of positive pressure gas in the hollow portion 31 is improved.
Specifically, sealing 4 can with positioning unit 3 fixed connection to make to have stronger cohesion between sealing 4 and the positioning unit 3, can prevent to lie in the inside malleation gas of hollow portion 31 in the equipment use from the condition of positioning unit 3 with sealing 4 top, thereby promoted the whole stability in use that is used for the leveling device of flexible material.
Specifically, as shown in fig. 1 and 2, the bearing platform 1 may be provided with a groove 12 recessed from an edge thereof to an inside thereof, the groove 12 may be disposed corresponding to the air pipe connector 6, that is, the opening position of the groove 12 may be located at a position of the bearing platform 1 corresponding to the air pipe connector 6, and the size of the groove 12 may be slightly larger than the air pipe connector 6, so as to prevent interference between the air pipe connector 6 and the bearing platform 1.
Specifically, load-bearing platform 1 and positioning unit 3 can be aluminum plate, because aluminum plate has lightweight and the higher characteristics of hardness to make the flexible material 2 that is arranged in load-bearing platform 1 and positioning unit 3 can be fixed on the reference surface that comprises plane portion 11, promoted the fixed effect to flexible material 2.
The leveling method adopted by the leveling device for the flexible material comprises the following steps:
the flexible material 2 is fixed on the bearing platform 1 by the positioning unit 3 with the hollow part 31, the positioning unit 3 can be pressed on the auxiliary material part 22, and the hollow part 31 can be arranged corresponding to the detection part 21, so that the detection part 21 is positioned in the hollow part 31, and at this time, the detection part 21 may have a part tilted relative to the bearing platform 1.
The end of the hollow part 31 away from the load-bearing platform 1 is closed to seal the hollow part 31, so as to avoid the situation that gas flows out after positive pressure gas is injected into the hollow part 31.
The positive pressure gas is injected into the hollow part 31, the positive pressure which presses all surfaces is formed in the hollow part 31, and the positive pressure gas in the hollow part 31 can enable the flexible material 2 to be pressed on the bearing platform 1 through the pressure, so that the detection part 21 is pressed.
Specifically, the flexible material may include a PU film and a wafer disposed on the PU film detection portion 21, and the pressure of the hollow portion is set to be 0.5MPa-0.7 MPa.
In this embodiment, the air source injects high-pressure air into the hollow portion 31 through the air flow passage 33 on the positioning unit 3, and sets the preset pressure value of the hollow portion 31 to 0.6MPa, and the air source is turned off when the pressure value in the hollow portion 31 reaches 0.6 MPa. The positive pressure gas in the hollow portion 31 forms a positive pressure that presses all the surfaces, and presses the detection portion 21 toward the flat surface portion 11 by the positive pressure, so that the detection portion 21 is brought into close contact with the flat surface portion 11, thereby achieving an effect of flattening the detection portion 21.
By means of the method, the effect of flattening the detection part 21 in the flexible material 2 can be achieved under the condition that the detection part is not in contact with the flexible material 2, so that subsequent detection can be conducted, and the condition that the flexible material 2 is crushed or damaged is avoided. In addition, the preset pressure value is set in the whole method, so that the acting force exerted on each part of the detection part 21 by the positive pressure gas is kept the same, and the leveling effect is better.
The principle and the implementation mode of the utility model are explained by applying specific embodiments in the utility model, and the description of the embodiments is only used for helping to understand the method and the core idea of the utility model; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (8)
1. The utility model provides a level and smooth device for flexible material, flexible material includes the detection portion and encloses to establish detection portion outlying auxiliary material portion, its characterized in that, level and smooth the device and include:
the bearing platform is provided with a plane part for arranging the flexible material;
the positioning unit is pressed on one side, far away from the plane part, of the auxiliary material part, the positioning unit is provided with a hollow part which is communicated in a direction perpendicular to the plane part, the hollow part and the detection part are correspondingly arranged, and the positioning unit is provided with an airflow channel which is communicated from the position close to the hollow part to the position far away from the hollow part; the sealing part is arranged on one side, away from the bearing platform, of the hollow part and seals the hollow part;
the air source is communicated with the air flow channel and can input air to the air flow channel so as to enable the hollow portion to reach preset pressure, and the air source can stop inputting air to the air flow channel when the hollow portion is at the preset pressure.
2. The flattening apparatus for a flexible material of claim 1, wherein the sealing portion is a transparent optical glass.
3. The leveling device for the flexible material as recited in claim 1, comprising a securing unit adjacent to the positioning unit and the load-bearing platform, the securing unit being threadably connected to the positioning unit and the load-bearing platform.
4. Leveling device for flexible material according to claim 3, characterized in that a plurality of fixing units are provided at the end of the positioning unit remote from the hollow.
5. The leveling device for the flexible material as recited in claim 1, wherein the positioning unit has a first plane and a second plane parallel to the planar portion, wherein a side of the sealing portion adjacent to the planar portion is parallel to the planar portion, wherein the first plane abuts the auxiliary material portion, and wherein the second plane abuts the sealing portion.
6. Leveling device for flexible material according to claim 1, characterized in that the sealing section is fixedly connected with the positioning unit.
7. The flattening device for the flexible material as claimed in claim 1, wherein the carrying platform is provided with a groove recessed from an edge thereof to an inside thereof, the air flow channel includes an air pipe joint, and the groove is disposed corresponding to the air pipe joint.
8. The flattening device for flexible materials of claim 1, characterized in that the load-bearing platform and the positioning unit are both aluminum plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121762751.9U CN216140946U (en) | 2021-07-30 | 2021-07-30 | Leveling device for flexible materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121762751.9U CN216140946U (en) | 2021-07-30 | 2021-07-30 | Leveling device for flexible materials |
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| CN216140946U true CN216140946U (en) | 2022-03-29 |
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| CN202121762751.9U Active CN216140946U (en) | 2021-07-30 | 2021-07-30 | Leveling device for flexible materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023004879A1 (en) * | 2021-07-30 | 2023-02-02 | 逸美德科技股份有限公司 | Leveling method and apparatus for flexible product |
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2021
- 2021-07-30 CN CN202121762751.9U patent/CN216140946U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023004879A1 (en) * | 2021-07-30 | 2023-02-02 | 逸美德科技股份有限公司 | Leveling method and apparatus for flexible product |
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