CN216127530U - Raw material mixing system for color masterbatch production - Google Patents
Raw material mixing system for color masterbatch production Download PDFInfo
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- CN216127530U CN216127530U CN202121704607.XU CN202121704607U CN216127530U CN 216127530 U CN216127530 U CN 216127530U CN 202121704607 U CN202121704607 U CN 202121704607U CN 216127530 U CN216127530 U CN 216127530U
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Abstract
The utility model relates to the technical field of raw material mixing systems, and discloses a raw material mixing system for color master batch production, which comprises an installation frame, a weighing box feeding port and a weighing box discharging port, wherein a controller and a raw material box are arranged on the front surface of the installation frame, and the controller is connected with a display screen; the bottom of raw material tank is provided with the funnel, the bottom of funnel is provided with the case of weighing, the bottom of the case of weighing has the agitator tank through pipe connection, the bottom of agitator tank is provided with the ejection of compact pump. This look female raw materials hybrid system for production, the discharge gate of raw materials case is provided with raw materials solenoid valve, is provided with the weighing scale in the weighing case, is provided with ejection of compact solenoid valve in the discharge gate of agitator tank, through raw materials solenoid valve, weighing scale and ejection of compact solenoid valve's cooperation, can make the automatic configuration stirring to the raw materials of accomplishing of system to can avoid equipment needs the professional to nurse, thereby can alleviate staff's burden.
Description
Technical Field
The utility model relates to the technical field of raw material mixing systems, in particular to a raw material mixing system for color master batch production.
Background
The color master batch is called color master batch and also called color seed, and is a special colorant for novel high polymer materials, also called pigment preparation. The color master is mainly used for plastics. Color concentrates are composed of three basic elements, a pigment or dye, a carrier and additives, and are aggregates prepared by uniformly supporting an excessive amount of pigment in a resin, and can be referred to as pigment concentrates, so that they have a higher tinctorial strength than the pigment itself. During processing, a small amount of color master batch is mixed with uncolored resin, and colored resin or products with designed pigment concentration can be obtained.
In the color master batch production process, a raw material mixing system is needed because the raw materials are mixed and stirred.
Some raw material mixing systems currently on the market:
(1) the raw materials are manually weighed before mixing, so that a large amount of raw material preparation is needed during raw material mixing, and the raw material mixing efficiency is reduced;
(2) when the raw materials mixes, generally need manually to control equipment, prepare the raw materials, mix stirring and finished product ejection of compact multichannel process cause and need the professional to nurse equipment to staff's work load has been increased.
Therefore, a raw material mixing system for color masterbatch production is proposed so as to solve the problems mentioned above.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In view of the defects of the prior art in the background art, the present invention provides a color master batch production raw material mixing system, so as to solve the problems that some color master batch production raw material mixing systems in the current market proposed in the background art need manual raw material weighing and the workload of workers is too large.
(II) technical scheme
In order to achieve the purpose, the utility model is realized by the following technical scheme:
a raw material mixing system for color master batch production comprises an installation frame, a weighing box feeding port and a weighing box discharging port, wherein a controller and a raw material box are arranged on the front surface of the installation frame, and the controller is connected with a display screen;
the bottom of the raw material box is provided with a funnel, the bottom of the funnel is provided with a weighing box, the bottom of the weighing box is connected with a stirring box through a pipeline, and the bottom of the stirring box is provided with a discharge pump;
the top of the raw material box is provided with a raw material inlet, a raw material partition plate is arranged inside the raw material box, the bottom of the raw material box is provided with a raw material outlet, and a raw material electromagnetic valve is arranged inside the raw material outlet;
the front side of the weighing box is provided with a rotating motor, a weighing tank is arranged inside the weighing box, and a weighing scale is arranged inside the weighing tank;
the agitator tank feed inlet has been seted up at the top of agitator tank, the agitator tank discharge gate has been seted up to the bottom of agitator tank, the inside of agitator tank discharge gate is provided with ejection of compact solenoid valve, the inboard of agitator tank is provided with the rotation axis, the surface of rotation axis is provided with stirring fan blade, the top of rotation axis extends to the top of agitator tank and is provided with the stirring from the driving wheel, the top of agitator tank is provided with agitator motor, agitator motor's output shaft is provided with the stirring action wheel, the stirring action wheel is connected through the driving belt transmission with the stirring from the driving wheel.
Preferably, a raw material box mounting frame, a weighing box mounting frame and an agitator tank mounting frame are fixed on the front face of the mounting frame, the raw material box mounting frame, the weighing box mounting frame and the agitator tank mounting frame are sequentially arranged from top to bottom, and the raw material box, the weighing box and the agitator tank are respectively fixed on the front face of the mounting frame through the raw material box mounting frame, the weighing box mounting frame and the agitator tank mounting frame.
Further, the quantity of raw materials baffle is two at least, the space looks adaptation that raw materials import and raw materials export and raw materials baffle keep apart, raw materials solenoid valve and raw materials export looks adaptation, the top of funnel is the rectangle, the raw materials export sets up at the open-top inboard of funnel, the bottom at the raw materials case is fixed at the top of funnel.
Further, the bottom of funnel is circular, the case feed inlet of weighing is connected with the bottom of funnel, the top at the case of weighing is fixed to the bottom of funnel, the jar of weighing sets up in the below of the case feed inlet of weighing, the front at the case of weighing is fixed to the rotating electrical machines, the output shaft of rotating electrical machines extends to the inside of the case of weighing and fixes the lateral surface at the jar of weighing, the case discharge gate of weighing is seted up in the below of the jar of weighing, the inner diapire of the case of weighing is fixed with the slide, the bell mouth has been seted up at the top of slide, the bottom and the case discharge gate looks adaptation of weighing of bell mouth.
Further, the weighing box and the stirring box are connected through a pipeline, two ends of the pipeline are respectively connected with a feeding port of the stirring box and a discharging port of the weighing box, the rotating shaft is arranged inside the stirring box through a bearing, the stirring fan blades are spiral fan blades, and the stirring fan blades are matched with the inner side of the stirring box.
Further, the feed inlet of discharge pump is connected with the agitator tank discharge gate, the feed inlet of discharge pump is fixed in the bottom of agitator tank, the bottom at the agitator tank is fixed to the discharge pump.
Further, controller and display screen all pass through the bolt fastening in the front of mounting bracket, display screen, raw materials solenoid valve, rotating electrical machines, agitator motor, balance of weighing, ejection of compact solenoid valve and discharge pump all pass through the electric wire with the controller and are connected.
(III) advantageous effects
Compared with the prior art, the utility model has the beneficial effects that: this masterbatch production is with raw materials hybrid system:
(1) the discharge gate of raw materials case is provided with raw materials solenoid valve, the incasement of weighing is provided with the balance of weighing, is provided with ejection of compact solenoid valve in the discharge gate of agitator tank, through raw materials solenoid valve, the cooperation of balance of weighing and ejection of compact solenoid valve, can make the automatic configuration stirring to the raw materials of accomplishing of system to can avoid equipment needs the professional to nurse, thereby can alleviate staff's burden.
(2) Be provided with the case of weighing between head tank and the agitator tank, be provided with the scale of weighing in the case of weighing, can weigh the raw materials that flows down from the head tank through the scale of weighing, thereby can carry out metering control to the raw materials, the raw materials solenoid valve who is connected through the electric wire electricity with the controller can flow corresponding raw materials, switch according to the data of the scale repayment of weighing, thereby can control the measurement of multiple raw materials by oneself, thereby can accomplish the configuration to various raw materials by oneself before the raw materials mixes, and then can increase the efficiency that the raw materials mixes.
Drawings
FIG. 1 is a schematic perspective view of a raw material mixing system for producing color masterbatch according to the present invention;
FIG. 2 is a schematic view of the mixing system for producing color masterbatch according to the present invention;
FIG. 3 is a schematic side view of a raw material mixing system for producing color masterbatch according to the present invention;
FIG. 4 is a schematic side view of a raw material mixing system for producing color masterbatch according to the present invention;
FIG. 5 is a schematic diagram showing a half-sectional structure of a raw material tank of the raw material mixing system for producing color masterbatch according to the present invention;
FIG. 6 is a schematic diagram of a half-section structure of a weighing box of the raw material mixing system for producing color masterbatch according to the present invention;
FIG. 7 is a schematic diagram of a half-section structure of a weighing tank of the raw material mixing system for color masterbatch production according to the present invention;
FIG. 8 is a schematic diagram of a half-section structure of a stirring box of the raw material mixing system for producing color masterbatch according to the present invention;
fig. 9 is a schematic view of the program control structure of the raw material mixing system for producing color masterbatch according to the present invention.
In the figure: mounting bracket 1, controller 2, display screen 201, head tank 3, raw materials import 301, raw materials baffle 302, raw materials export 303, raw materials solenoid valve 304, head tank mounting bracket 305, funnel 4, weigh case 5, weigh case feed inlet 501, slide 502, weigh case discharge gate 503, weigh case mounting bracket 504, rotating electrical machines 6, agitator tank 7, agitator tank mounting bracket 701, agitator tank feed inlet 702, agitator tank discharge gate 703, ejection of compact solenoid valve 704, agitator motor 8, stirring action wheel 801, discharge pump 9, weigh jar 10, weigh scale 11, rotation axis 12, stirring from driving wheel 1201, driving belt 13, agitator fan blade 14.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a raw material mixing system for color masterbatch production; the weighing device comprises an installation frame 1, a weighing box feeding hole 501 and a weighing box discharging hole 503, wherein a controller 2 and a raw material box 3 are arranged on the front surface of the installation frame 1, and the controller 2 is connected with a display screen 201;
the bottom of the raw material box 3 is provided with a funnel 4, the bottom of the funnel 4 is provided with a weighing box 5, the bottom of the weighing box 5 is connected with a stirring box 7 through a pipeline, and the bottom of the stirring box 7 is provided with a discharge pump 9;
a raw material inlet 301 is formed in the top of the raw material box 3, a raw material partition plate 302 is arranged inside the raw material box 3, a raw material outlet 303 is formed in the bottom of the raw material box 3, and a raw material electromagnetic valve 304 is arranged inside the raw material outlet 303;
the front surface of the weighing box 5 is provided with a rotating motor 6, a weighing tank 10 is arranged inside the weighing box 5, and a weighing scale 11 is arranged inside the weighing tank 10;
a stirring tank feeding hole 702 is formed in the top of the stirring tank 7, a stirring tank discharging hole 703 is formed in the bottom of the stirring tank 7, a discharging electromagnetic valve 704 is arranged inside the stirring tank discharging hole 703, a rotating shaft 12 is arranged on the inner side of the stirring tank 7, stirring fan blades 14 are arranged on the outer surface of the rotating shaft 12, the top end of the rotating shaft 12 extends to the top of the stirring tank 7 and is provided with a stirring driven wheel 1201, a stirring motor 8 is arranged on the top of the stirring tank 7, a stirring driving wheel 801 is arranged on an output shaft of the stirring motor 8, and the stirring driving wheel 801 is in transmission connection with the stirring driven wheel 1201 through a transmission belt 13;
as a preferred technical scheme of the utility model: a raw material box mounting frame 305, a weighing box mounting frame 504 and an agitator tank mounting frame 701 are fixed on the front surface of the mounting frame 1, the raw material box mounting frame 305, the weighing box mounting frame 504 and the agitator tank mounting frame 701 are sequentially arranged from top to bottom, the raw material box 3, the weighing box 5 and the agitator tank 7 are respectively fixed on the front surface of the mounting frame 1 through the raw material box mounting frame 305, the weighing box mounting frame 504 and the agitator tank mounting frame 701, the raw material box 3, the weighing box 5 and the agitator tank 7 can be respectively fixed on the front surface of the mounting frame 1 through the raw material box mounting frame 305, the weighing box mounting frame 504 and the agitator tank mounting frame 701, and arrangement and installation of the raw material box 3, the weighing box 5 and the agitator tank 7 can be facilitated;
as a preferred technical scheme of the utility model: the quantity of the raw material partition plates 302 is at least two, the raw material inlet 301 and the raw material outlet 303 are matched with the space isolated by the raw material partition plates 302, the raw material electromagnetic valve 304 is matched with the raw material outlet 303, the top of the funnel 4 is rectangular, the raw material outlet 303 is arranged at the inner side of the top opening of the funnel 4, the top of the funnel 4 is fixed at the bottom of the raw material box 3, the raw material partition plates 302 can isolate the space in the raw material box 3, so that the raw material box 3 can store multiple raw materials simultaneously, the raw material electromagnetic valve 304 can control the raw materials, so that the various raw materials can respectively flow out, and the raw materials can be conveniently discharged;
as a preferred technical scheme of the utility model: the bottom of funnel 4 is circular, weighing box feed inlet 501 is connected with the bottom of funnel 4, the top at weighing box 5 is fixed to the bottom of funnel 4, weighing tank 10 sets up the below at weighing box feed inlet 501, rotating electrical machines 6 are fixed in the front of weighing box 5, the output shaft of rotating electrical machines 6 extends to the inside of weighing box 5 and fixes the lateral surface at weighing tank 10, weighing tank discharge gate 503 is seted up in the below of weighing tank 10, the inner diapire of weighing box 5 is fixed with slide 502, the bell mouth has been seted up at the top of slide 502, the bottom and the weighing tank discharge gate 503 looks adaptation of bell mouth, rotating electrical machines 6 can drive weighing tank 10 and rotate, thereby can accomplish next mixed process after can making the raw materials weigh, thereby can make weighing tank 10 can circulate and continue work, thereby accomplish the raw materials and supply;
as a preferred technical scheme of the utility model: the weighing box 5 is connected with the stirring box 7 through a pipeline, two ends of the pipeline are respectively connected with a stirring box feeding port 702 and a weighing box discharging port 503, the rotating shaft 12 is arranged inside the stirring box 7 through a bearing, the stirring fan blades 14 are spiral fan blades, the stirring fan blades 14 are matched with the inner side of the stirring box 7, the spiral stirring fan blades 14 can fully mix raw materials, and a discharging electromagnetic valve 704 in the stirring box discharging port 703 can close the stirring box 7, so that the discharging of the mixed materials can be controlled, and the use of a mixing system can be facilitated;
as a preferred technical scheme of the utility model: the feeding hole of the discharging pump 9 is connected with the discharging hole 703 of the stirring box, the feeding hole of the discharging pump 9 is fixed at the bottom of the stirring box 7, the discharging pump 9 can discharge the mixed materials, and the discharging of the materials can be completed more quickly through the discharging pump 9, so that the discharging efficiency of the materials can be increased;
as a preferred technical scheme of the utility model: controller 2 and display screen 201 all pass through the bolt fastening in the front of mounting bracket 1, display screen 201, raw materials solenoid valve 304, rotating electrical machines 6, agitator motor 8, weighing scale 11, ejection of compact solenoid valve 704 and discharge pump 9 all pass through the electric wire with controller 2 and are connected, controller 2 can carry out connection control to the electrical components in the system, thereby can make hybrid system automatic operation, can liberate staff's labour, alleviate staff's working strength.
The working principle of the embodiment is as follows: when the raw material mixing system for color master batch production is used, as shown in fig. 1-8, the device integrally comprises a controller 2, a raw material tank 3, a weighing tank 5, a mixing tank 7 and a discharge pump 9, raw materials can be weighed by a weighing tank 10 in the weighing tank 5, then various raw materials in the raw material tank 3 can be controlled to circulate by the control of the controller 2, the weighing of various raw materials can be completed by the matching of a weighing scale 11 and a raw material electromagnetic valve 304, so that the raw material mixing efficiency can be increased, the mixed materials can be limited by a discharge electromagnetic valve 704 in a discharge port 703 of a stirring tank, so that the discharging of the stirring tank 7 can be facilitated by the discharge electromagnetic valve 704, the discharging speed of the mixed materials can be increased by the matching of the discharge pump 9 and the discharge electromagnetic valve 704, so that the discharging efficiency of the materials is increased, as shown in fig. 8, the controller 2 controls the connection of the electrical components, so that the system can automatically operate, the working pressure in the staff can be reduced, and the work is easier;
as shown in fig. 1-9, when the device is used, firstly, raw materials are respectively poured into a raw material box 3 through a raw material inlet 301, then a controller 2 is opened to operate the system, the system opens a corresponding raw material electromagnetic valve 304 by judging the type of the raw materials, then, a weighing tank 10 is used for weighing the raw materials, when the weighing value is reached, the raw material electromagnetic valve 304 is closed, after weighing, a rotating motor 6 operates, the raw materials flow into a stirring box 7, after all the raw materials are weighed, a stirring motor 8 is automatically opened, a stirring fan blade 14 mixes and stirs the raw materials, after the stirring time is reached, a discharging electromagnetic valve 704 and a discharging pump 9 are automatically opened to complete discharging, and the system is repeatedly operated.
The related electrical components referred to in the present application are all hardware system electrical components or are functional electrical components in which a computer software program or a protocol is combined with hardware in the prior art, and the computer software program or the protocol referred to by the functional electrical components is a technology known by persons skilled in the art per se and is not an improvement of the present application; the improvement of the application is the interaction relation or the connection relation among all electrical components, namely, the integral structure of the system is improved, so as to solve the corresponding technical problems to be solved by the application.
Although the present invention has been described in detail with reference to the foregoing embodiments, it should be noted that, in the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," "fixed," and the like are to be construed broadly, and for example, may be fixedly connected or detachably connected; or indirectly through an intermediary. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations; it will be apparent to those skilled in the art that modifications and equivalents may be made in the embodiments and/or portions thereof without departing from the spirit and scope of the present invention.
Claims (7)
1. The utility model provides a masterbatch production is with raw materials hybrid system, includes mounting bracket (1), weighing case feed inlet (501) and weighing case discharge gate (503), its characterized in that: the front surface of the mounting rack (1) is provided with a controller (2) and a raw material box (3), and the controller (2) is connected with a display screen (201);
a hopper (4) is arranged at the bottom of the raw material box (3), a weighing box (5) is arranged at the bottom of the hopper (4), the bottom of the weighing box (5) is connected with a stirring box (7) through a pipeline, and a discharge pump (9) is arranged at the bottom of the stirring box (7);
a raw material inlet (301) is formed in the top of the raw material box (3), a raw material partition plate (302) is arranged inside the raw material box (3), a raw material outlet (303) is formed in the bottom of the raw material box (3), and a raw material electromagnetic valve (304) is arranged inside the raw material outlet (303);
a rotary motor (6) is arranged on the front surface of the weighing box (5), a weighing tank (10) is arranged inside the weighing box (5), and a weighing scale (11) is arranged inside the weighing tank (10);
agitator tank feed inlet (702) have been seted up at the top of agitator tank (7), agitator tank discharge gate (703) have been seted up to the bottom of agitator tank (7), the inside of agitator tank discharge gate (703) is provided with ejection of compact solenoid valve (704), the inboard of agitator tank (7) is provided with rotation axis (12), the surface of rotation axis (12) is provided with stirring fan blade (14), the top of rotation axis (12) extends to the top of agitator tank (7) and is provided with the stirring from driving wheel (1201), the top of agitator tank (7) is provided with agitator motor (8), the output shaft of agitator motor (8) is provided with stirring action wheel (801), stirring action wheel (801) are connected through driving belt (13) transmission with the stirring from driving wheel (1201).
2. The color masterbatch production raw material mixing system according to claim 1, wherein a raw material tank mounting frame (305), a weighing tank mounting frame (504) and a stirring tank mounting frame (701) are fixed to the front surface of the mounting frame (1), the raw material tank mounting frame (305), the weighing tank mounting frame (504) and the stirring tank mounting frame (701) are sequentially arranged from top to bottom, and the raw material tank (3), the weighing tank (5) and the stirring tank (7) are respectively fixed to the front surface of the mounting frame (1) through the raw material tank mounting frame (305), the weighing tank mounting frame (504) and the stirring tank mounting frame (701).
3. The color masterbatch production raw material mixing system according to claim 1, wherein the number of the raw material partition plates (302) is at least two, the raw material inlet (301) and the raw material outlet (303) are matched with the space isolated by the raw material partition plates (302), the raw material electromagnetic valve (304) is matched with the raw material outlet (303), the top of the funnel (4) is rectangular, the raw material outlet (303) is arranged inside the top opening of the funnel (4), and the top of the funnel (4) is fixed at the bottom of the raw material box (3).
4. The color masterbatch raw material mixing system of claim 1, wherein, the bottom of the funnel (4) is round, the feed inlet (501) of the weighing box is connected with the bottom of the funnel (4), the bottom of the funnel (4) is fixed at the top of the weighing box (5), the weighing tank (10) is arranged below the feed inlet (501) of the weighing box, the rotating motor (6) is fixed on the front surface of the weighing box (5), an output shaft of the rotating motor (6) extends into the weighing box (5) and is fixed on the outer side surface of the weighing tank (10), the discharge hole (503) of the weighing box is arranged below the weighing tank (10), the inner bottom wall of the weighing box (5) is fixed with a sliding plate (502), the top of the sliding plate (502) is provided with a conical hole, and the bottom of the conical hole is matched with a discharge hole (503) of the weighing box.
5. The color masterbatch production raw material mixing system according to claim 1, wherein the weighing box (5) and the stirring box (7) are connected through a pipeline, two ends of the pipeline are respectively connected with a stirring box feeding port (702) and a weighing box discharging port (503), the rotating shaft (12) is arranged inside the stirring box (7) through a bearing, the stirring fan blades (14) are spiral fan blades, and the stirring fan blades (14) are matched with the inner side of the stirring box (7).
6. The color masterbatch production raw material mixing system according to claim 1, wherein a feed inlet of the discharge pump (9) is connected to a discharge outlet (703) of the stirring tank, the feed inlet of the discharge pump (9) is fixed to the bottom of the stirring tank (7), and the discharge pump (9) is fixed to the bottom of the stirring tank (7).
7. The color masterbatch production raw material mixing system according to claim 1, wherein the controller (2) and the display screen (201) are fixed on the front surface of the mounting frame (1) through bolts, and the display screen (201), the raw material electromagnetic valve (304), the rotating motor (6), the stirring motor (8), the weighing scale (11), the discharging electromagnetic valve (704) and the discharging pump (9) are electrically connected with the controller (2) through electric wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121704607.XU CN216127530U (en) | 2021-07-26 | 2021-07-26 | Raw material mixing system for color masterbatch production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121704607.XU CN216127530U (en) | 2021-07-26 | 2021-07-26 | Raw material mixing system for color masterbatch production |
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| Publication Number | Publication Date |
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| CN216127530U true CN216127530U (en) | 2022-03-25 |
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| CN202121704607.XU Active CN216127530U (en) | 2021-07-26 | 2021-07-26 | Raw material mixing system for color masterbatch production |
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2021
- 2021-07-26 CN CN202121704607.XU patent/CN216127530U/en active Active
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