CN216121171U

CN216121171U - Plug device of socket

Info

Publication number: CN216121171U
Application number: CN202121761791.1U
Authority: CN
Inventors: 王伟; 柳林
Original assignee: Tianjin Dahe Electric Appliance Industrial Co ltd
Current assignee: Tianjin Dahe Electric Appliance Industrial Co ltd
Priority date: 2021-07-30
Filing date: 2021-07-30
Publication date: 2022-03-22
Anticipated expiration: 2031-07-30

Abstract

The utility model provides a plug-in device of a socket, which is characterized by comprising a case, an inserting structure, a clamping structure and a detection sensor, wherein a controller is arranged in the case and is connected with an alarm, the controller is connected with an external PLC system, a mounting groove is formed in the right end of the case, the detection sensor is arranged at the bottom of the mounting groove, and the detection sensor extends into the case and is connected with the controller; the detection device is novel in design and simple in structure, the magnetic block and the magnetic switch are added on the basis of changing into the control cylinder in the prior art, the insertion condition of the hard insert blade and the insertion hole can be sensed in a short time, defective products can be detected in a short time, the detection precision is high, the defective products are detected by 100%, the defective products and the defective products are divided, the detection time is short, manual participation in repeated detection is not needed in the later period, and the detection efficiency is improved.

Description

Plug device of socket

Technical Field

The utility model relates to the technical field of socket manufacturing equipment, in particular to a plugging device for a socket jack.

Background

The plug board is arranged at one end of the two-pin plug, a socket for power input is arranged on the plug board, a plug with a plug blade is arranged at the other end of the two-pin plug, parts inside the two-pin plug are independently produced through a production line, each part is assembled by workers at the later stage and finally assembled into a shell, after the assembly is completed, the parts need to be transferred to a detection workshop, instructions of the plug blade of each two-pin socket are respectively detected, and the pressure resistance and the resistance performance of the plug hole and the condition that an external plug can be completely inserted into the plug hole and the like are detected;

the plug detection device comprises a plug body, a plug detection device and a detection device, wherein an external plug is repeatedly inserted into jacks of a two-pin plug to realize plug detection of the jacks, the traditional plug detection method is that the external plug is manually held to be respectively and completely inserted into the jacks and then pulled out, whether the plug can be completely inserted into each jack is checked in the process of the plug detection, and the plug detection device is manually operated by an operator, so that the stability of a detection result is poor, the detection efficiency is low, and therefore, a plug device is researched by technicians in the field to realize the plug detection;

the conventional jack plugging device is controlled by a programmable controller, so that the automation degree is high, and a plug driving cylinder receives a working instruction to drive a plug to perform plugging test, so that the labor intensity of workers is greatly reduced, and a large amount of manpower is saved; the programmable controller controls, the stability of the testing device is high, the detection result is stable, and the detection efficiency is high;

jack plug device among the prior art, it is flexible to drive actuating cylinder through programming controller control, it detects to drive plug and jack plug, though use manpower sparingly, the stability of detection has been improved, but, it only can realize flexible function to drive actuating cylinder, the response performance is relatively poor, when the plug detects the jack that has quality problems, lead to driving during actuating cylinder driven plug can't insert the jack completely, because the relatively poor unable quick return of the flexible performance that drives actuating cylinder, make the plug still to insert to jack inside, lead to the plug crooked appear, the condition such as deformation takes place, make the staff can't find out the two-pin plug that has quality problems rapidly, the later stage still needs the staff to manually carry out the plug operation of plug and jack, can't detect out the defective products in the short time, detection efficiency is reduced.

Disclosure of Invention

According to the technical problem, the utility model provides a plug-in device of a socket, which is characterized by comprising a case, an inserting structure, a clamping structure and a detection sensor, wherein a controller is arranged in the case and connected with an alarm, the controller is connected with an external PLC system, a mounting groove is formed in the right end of the case, the detection sensor is arranged at the bottom of the mounting groove, and the detection sensor extends into the case and is connected with the controller;

the clamping structure comprises a frame, a reinforcing plate, a clamping pad and side plates, wherein the frame is installed in the installation groove through screws, the top and the left side of the frame are respectively of an open structure, a U-shaped groove is formed in the right side wall of the frame, the right side view of the frame is of a concave structure, the reinforcing plate is installed at the front end and the rear end of the frame through screws, the side plate is installed at the left end of the frame, a through groove is formed in the middle of the side plate, the clamping pad is installed on the through groove and the inner side wall of the frame respectively, and the clamping pad is made of rubber;

insert structure includes magnetic switch, connector, connecting block, stereoplasm cutting edge, cylinder, there is the cylinder at the machine case left end through the mounting screw, the spout has been seted up at the cylinder top, sliding connection has magnetic switch in the spout, magnetic switch's inside is provided with magnetic sensor, install the magnetic path on the inside air valve pole of cylinder, the inside air valve pole and the telescopic link of cylinder are connected, install the connector on the telescopic link of cylinder, connector and connecting block are connected, connecting block and stereoplasm cutting edge are connected, the stereoplasm cutting edge passes the poling and extends to inside the frame.

The utility model has the beneficial effects that: the utility model has novel design and simple structure, the magnetic block and the magnetic switch are added on the basis of changing into a control cylinder in the prior art, the insertion condition of the hard insert blade and the insertion hole can be sensed in a short time, the cylinder drives the hard insert blade to move and be inserted into the insertion hole, meanwhile, when the cylinder acts, the air valve rod drives the magnetic block to move, the magnetic block drives the magnetic switch to slide in the sliding groove, the magnetic switch senses the position of the magnetic block through an internal magnetic sensor, when the magnetic switch can smoothly slide to the right end of the sliding groove, an indicator lamp of the magnetic switch is lightened, the hard insert blade can be completely inserted into the insertion hole, the product is good, when the magnetic switch can not slide to the rightmost end of the sliding groove and stays for several seconds, the indicator lamp is not lightened, the magnetic sensor feeds back a signal that the hard insert blade cannot be completely inserted into the insertion hole to a controller, and after the controller receives the signal, the controller processes the signal and feeds the signal back to an external PLC system, the external PLC system receives the signal and transmits a new signal to the controller, the controller controls the alarm to start, the alarm gives an alarm, after the worker hears the alarm, the air cylinder is reset through the external PLC system, the product is taken out and is divided into defective products, so that the defective products can be detected in a short time, the detection precision is high, the defective products are detected by 100%, the defective products and the defective products are divided, the detection time is short, manual participation in repeated detection is not needed in the later period, and the detection efficiency is improved;

the side plate limits the position of the left end of a product, the right side wall of the frame limits the position of the product, the frame and the side plate are designed to wrap the product in an all-dimensional mode, meanwhile, the frame and the inner side wall of the through groove are both provided with clamping pads made of rubber materials, the clamping pads with large elasticity can clamp and fix the product, the surface wall of the product can be effectively protected, the reinforcing plate continuously screws and reinforces the frame, the phenomenon that the product is staggered due to the impact force of an insertion structure can be avoided, and the stability of product installation is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of an insertion configuration of the present invention;

FIG. 3 is a schematic view of a clamping structure according to the present invention.

As shown in the figure, 1-case, 2-mounting groove, 3-frame, 4-reinforcing plate, 5-clamping pad, 6-detection sensor, 7-side plate, 8-penetrating groove, 9-magnetic switch, 10-sliding groove, 11-connector, 12-connecting block, 13-hard insert, 14-product and 15-cylinder.

Detailed Description

Example 1

The utility model provides a plug-in device of a socket, which is characterized by comprising a case 1, an insertion structure, a clamping structure and a detection sensor 6, wherein a controller is arranged in the case 1 and connected with an alarm, the controller is connected with an external PLC system, the right end of the case 1 is provided with a mounting groove 2, the bottom of the mounting groove 2 is provided with the detection sensor 6, and the detection sensor 6 extends into the case 1 and is connected with the controller;

the clamping structure comprises a frame 3, a reinforcing plate 4, a clamping pad 5 and side plates 8, wherein the frame 3 is installed in the installation groove 2 through screws, the top and the left side of the frame 3 are respectively of an open structure, a U-shaped groove is formed in the right side wall of the frame 3, the right side view of the frame 3 is of a concave structure, the reinforcing plate 4 is installed at the front end and the rear end of the frame 3 through screws, the side plate 8 is installed at the left end of the frame 3, a through groove 8 is formed in the middle of the side plate 8, the clamping pad 5 is installed on the through groove 8 and the inner side wall of the frame 3 respectively, and the clamping pad 5 is made of rubber;

insert structure includes magnetic switch 9, connector 11, connecting block 12, stereoplasm cutting edge 13, cylinder 15, there is cylinder 15 at the 1 left end of machine case through the mounting screw, spout 10 has been seted up at 15 tops of cylinder, sliding connection has magnetic switch 9 in the spout 10, magnetic switch 9's inside is provided with magnetic sensor, install the magnetic path on the inside air valve pole of cylinder 15, the inside air valve pole and the telescopic link of cylinder 15 are connected, install connector 11 on cylinder 15's the telescopic link, connector 11 and connecting block 12 are connected, connecting block 12 and stereoplasm cutting edge 13 are connected, stereoplasm cutting edge 13 passes and crosses groove 8 and extends to inside frame 3.

Example 2

When the utility model is used, one end of a socket in a product 14 is placed in a frame 3, a clamping pad 5 clamps the product 14 through the action of elasticity, a detection sensor 6 in a mounting groove 2 can automatically detect the type of the product 14, a detection program is executed, an external PLC system sends an instruction, the external PLC system feeds back a signal to a controller, the controller receives the signal, an air cylinder 15 is started, a hard insert 13 is inserted into a jack of the product 14, meanwhile, when the air cylinder 15 acts, an air valve rod drives a magnetic block to move, the magnetic block drives a magnetic switch 9 to slide in a sliding groove 10, the magnetic switch 9 senses the position of the magnetic block through an internal magnetic sensor, when the magnetic switch 9 can smoothly slide to the right end of the sliding groove 10, an indicator light of the magnetic switch 9 is lightened, the hard insert 13 can be completely inserted into the jack, the product 14 is proved to be good, and when the magnetic switch 9 cannot slide to the rightmost end of the sliding groove 10, and stay for a few seconds, the pilot lamp is not lighted, the magnetic sensor feeds back the signal that the hard cutting edge 13 can not be inserted into the jack completely to the controller, after the controller receives the signal, the controller processes the signal and feeds back to the outside PLC system, the outside PLC system receives the signal and transmits a new signal to the controller, the controller controls the alarm to start, the alarm gives out an alarm, after the worker hears the alarm, the air cylinder 15 is reset through the outside PLC system, the product 14 is taken out and divided into defective products, the next product 14 is loaded, and the steps are repeatedly operated to detect a plurality of products 14; the method and the device can detect the defective products in a short time, have high detection precision, detect the defective products by 100 percent, divide the defective products and the defective products, have short detection time, do not need manual work to participate in repeated detection in the later period, and improve the detection efficiency;

the present application no longer defines the types of the magnetic switch 9, the detection sensor 6, and the cylinder 15, as long as the present application detects.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. While the utility model has been described with respect to the above embodiments, it will be understood by those skilled in the art that the utility model is not limited to the above embodiments, which are described in the specification and illustrated only to illustrate the principles of the utility model, but that various changes and modifications may be made without departing from the spirit and scope of the utility model as defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A plug-in device of a socket is characterized by comprising a case, an inserting structure, a clamping structure and a detection sensor, wherein a controller is installed inside the case and connected with an alarm, the controller is connected with an external PLC system, a mounting groove is formed in the right end of the case, the detection sensor is installed at the bottom of the mounting groove and extends into the case to be connected with the controller;

the clamping structure comprises a frame, a reinforcing plate, a clamping pad and side plates, wherein the frame is installed in the installation groove through screws, the top and the left side of the frame are respectively of an open structure, a U-shaped groove is formed in the right side wall of the frame, the right side view of the frame is of a concave structure, the reinforcing plate is installed at the front end and the rear end of the frame through screws, the side plate is installed at the left end of the frame, a through groove is formed in the middle of the side plate, and the clamping pad is installed on the through groove and the inner side wall of the frame respectively;

insert structure includes magnetic switch, connector, connecting block, stereoplasm cutting edge, cylinder, there is the cylinder at the machine case left end through the mounting screw, the spout has been seted up at the cylinder top, sliding connection has magnetic switch in the spout, magnetic switch's inside is provided with magnetic sensor, install the magnetic path on the inside air valve pole of cylinder, the inside air valve pole and the telescopic link of cylinder are connected, install the connector on the telescopic link of cylinder, connector and connecting block are connected, connecting block and stereoplasm cutting edge are inserted and are connected, the stereoplasm cutting edge passes the poling and extends to inside the frame.

2. A jack insert and pull device for a jack socket as claimed in claim 1 wherein said gripping pads are rubber.