CN216116585U - Novel pneumatic valve leak hunting device - Google Patents
Novel pneumatic valve leak hunting device Download PDFInfo
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- CN216116585U CN216116585U CN202121417687.0U CN202121417687U CN216116585U CN 216116585 U CN216116585 U CN 216116585U CN 202121417687 U CN202121417687 U CN 202121417687U CN 216116585 U CN216116585 U CN 216116585U
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Abstract
The utility model relates to a novel pneumatic valve leakage detection device which comprises a pipeline, a pneumatic valve arranged on the pipeline and used for controlling the flow of fluid in the pipeline, a helium detector matched with the pipeline and used for detecting helium in the pipeline, wherein the pneumatic valve is provided with an adjustable interface connected with a driving gas pipe, a helium pipe movably connected with the adjustable interface, a helium source communicated with the helium pipe and a control valve used for controlling the opening and closing of the helium source. After the technical scheme of the utility model is adopted, when whether the pneumatic valve leaks internally or not needs to be detected, the driving gas pipe of the pneumatic valve is detached from the loose joint, the helium pipe is installed on the loose joint, the control valve is opened, and helium in a helium source is used for driving the pneumatic valve to open and close, so that the helium has smaller molecular weight and is easier to detect by a helium detector, and if the helium enters a pipeline, the helium can be detected by the helium detector to indicate that the pneumatic valve leaks internally.
Description
Technical Field
The utility model relates to a novel pneumatic valve leakage detecting device.
Background
The semiconductor such as gallium nitride, gallium arsenide, indium phosphide and the like has wide application prospect in the fields of photoelectrons and the like. In the industry, a Metal Organic Chemical Vapor Deposition (MOCVD) method is mainly adopted for epitaxial growth of semiconductor materials such as gallium nitride, gallium arsenide and indium phosphide, and when the method is used for epitaxial growth of the semiconductor materials such as gallium nitride, gallium arsenide and indium phosphide, the used main production raw materials are metal organic sources (MO sources), and the MO sources are carried into a reaction chamber by carrier gases such as high-purity nitrogen or high-purity hydrogen to participate in chemical reaction.
Traditional being used for MOCVD MO source steel bottle hand valve device includes inlet pipe way, entry hand valve, outlet pipe way, export hand valve, steel bottle body etc. MO source material is mainly stored in steel bottle body the inside, in the epitaxial growth technology process, gets into steel bottle body from inlet pipe way through carrier gas (H2), drives the inside saturated vapour pressure of steel bottle body through the mode of tympanic bulla in steel bottle body the inside to make the MO source flow into the reaction chamber from outlet pipe way. The MO source is divided into liquid and solid, and the characteristics of the MO source are flammable and explosive when meeting water and air. In normal state, the MO source steel cylinder inlet and outlet hand valves are in an open state. The MO source needs to be periodically replaced in the use process, the MO source is easily forgotten to be closed when replaced, the residual MO source is replaced by nitrogen, certain economic loss is caused, the risk of flammability and explosiveness (the actual case is too present), the phenomenon that the MO source hand valve is forgotten to be opened can also occur when the MO source is replaced, the MO source cannot flow into the reaction cavity in the process production process, and the efficiency and the safety of epitaxial growth of semiconductors such as gallium nitride, gallium arsenide and indium phosphide are seriously influenced.
In the pipeline for conveying the carrier gas, a pneumatic valve is also arranged for controlling the opening and closing of the pipeline, and the pneumatic valve is generally driven by a nitrogen source. In the prior art, if the pneumatic valve is required to be detected to be leaked inwards (the leakage is that when the pneumatic valve is opened and closed for multiple times, a diaphragm inside the pneumatic valve is easy to wear, the wearing of the diaphragm can cause a driving gas pipe to enter a vacuum pipeline, and MOCVD (metal organic chemical vapor deposition) process parameters are influenced), the pneumatic valve needs to be detached for leakage detection, and the pneumatic valve is detached, and the vacuum pipeline is easy to enter air, so that the MOCVD equipment process is influenced.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a novel pneumatic valve leakage detection device which can detect the internal leakage of a pneumatic valve and has a simple structure.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a novel pneumatic valve leak hunting device, includes the pipeline, sets up the pneumatic valve that is arranged in control pipeline fluid flow on the pipeline and is used for the helium detector of helium in the detection pipeline with the pipeline cooperation, the pneumatic valve have with the loose interface of driving the trachea and being connected, still including can with the loose helium pipe of connecting of loose interface, with the helium source of helium pipe intercommunication and be used for controlling the control valve that the helium source opened and close.
As a preferred mode of the present invention, the control valve includes a ball valve provided on the helium pipe.
As a preferable mode of the utility model, the helium source is a helium bottle filled with helium, and the helium bottle is also provided with a pressure regulating valve and a pressure gauge.
As a preferable mode of the present invention, the pipeline includes an inlet pipeline, an outlet pipeline, a gas output pipeline, and an MO source steel cylinder, an outlet end of the inlet pipeline is connected to an inlet end of the MO source steel cylinder, an inlet end of the outlet pipeline is connected to an outlet end of the MO source steel cylinder, the outlet pipeline is connected to an inlet end of the gas output pipeline, an inlet hand valve is disposed on the inlet pipeline, an outlet hand valve is disposed on the outlet pipeline, a first sensing device for detecting opening and closing of the inlet hand valve is disposed on the inlet hand valve, a second sensing device for detecting opening and closing of the outlet hand valve is disposed on the outlet hand valve, and both the first sensing device and the second sensing device are connected to a sensing signal display mechanism.
As a preferable mode of the present invention, the inlet hand valve includes a first valve body disposed in the inlet pipe and a first rotary valve rod disposed on the first valve body for controlling opening and closing of the first valve body, the outlet hand valve includes a second valve body disposed in the outlet pipe and a second rotary valve rod disposed on the second valve body for controlling opening and closing of the second valve body, the first sensing device is disposed on the first rotary valve rod, and the second sensing device is disposed on the second rotary valve rod.
As a preferred aspect of the present invention, the first rotary valve stem is provided with a first hand valve, the first sensing device is provided on the first hand valve, the second rotary valve stem is provided with a second hand valve, and the second sensing device is provided on the second hand valve.
In a preferred embodiment of the present invention, the first sensor device and the second sensor device are both distance sensors.
As a preferred mode of the present invention, the inlet pipe and the outlet pipe are both hard pipes, the inlet pipe is sleeved with a first movable nut, an inlet end of the inlet pipe is provided with a first limit flange for limiting the first movable nut to slide out, one axial end of the first movable nut is provided with a first limit portion corresponding to the first limit flange, the present invention further comprises a gas input pipe, the gas input pipe is provided with a first screw thread portion corresponding to the first movable nut, a first sealing gasket is arranged between the gas input pipe and the inlet pipe, the outlet pipe is sleeved with a second movable nut, an outlet end of the outlet pipe is provided with a second limit flange for limiting the second movable nut to slide out, one axial end of the second movable nut is provided with a second limit portion corresponding to the second limit flange, the gas output pipe is provided with a second screw thread portion corresponding to the second movable nut, and a second sealing gasket is arranged between the gas output pipeline and the outlet pipeline.
In a preferred embodiment of the present invention, the pneumatic valves include a first pneumatic valve, a second pneumatic valve, a third pneumatic valve, and a fourth pneumatic valve, the first pneumatic valve is disposed on the gas input pipe, the second pneumatic valve and the fourth pneumatic valve are disposed on the gas output pipe, an inlet end of the third pneumatic valve is communicated with the gas delivery pipe, and an outlet end of the third pneumatic valve is communicated with the gas output pipe.
In a preferred embodiment of the present invention, a reaction chamber is provided between the helium detector and the gas output pipe, and the fourth pneumatic valve is provided between the reaction chamber and the third pneumatic valve.
After the technical scheme of the utility model is adopted, when whether the pneumatic valve leaks internally or not needs to be detected, the driving gas pipe of the pneumatic valve is detached from the loose joint, the helium pipe is installed on the loose joint, the control valve is opened, and helium in a helium source is used for driving the pneumatic valve to open and close, so that the helium has smaller molecular weight and is easier to detect by a helium detector, and if the helium enters a pipeline, the helium can be detected by the helium detector to indicate that the pneumatic valve leaks internally.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the connection of the gas input pipe and the inlet pipe in the present invention.
Fig. 3 is a schematic view of the connection of the gas outlet pipe and the outlet pipe in the present invention.
In the figure:
First rotary valve stem 42 first hand valve 43
Second rotary valve stem 52 second hand valve 53
First movable nut 70 first limit part 71
Second movable nut 80 and second position-limiting part 81
First pneumatic valve 203 second pneumatic valve 204
Third pneumatic valve 205 fourth pneumatic valve 206
The adjustable joint 207 drives the gas pipe 208
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is made with reference to the embodiments.
Referring to fig. 1 to 3, a novel pneumatic valve leak detection device comprises a pipeline, a pneumatic valve arranged on the pipeline and used for controlling the flow of pipeline fluid and a helium detector 400 matched with the pipeline and used for detecting helium in the pipeline, wherein the pneumatic valve is provided with a loose interface 207 connected with a driving gas pipe 208, the loose interface 207 adopts a quick connection interface commonly used in the field of fluid conveying, the driving gas adopts the existing nitrogen, the cost of the driving gas is 30 times lower than that of the helium, and the pneumatic valve leak detection device is usually used for controlling the on-off of the pneumatic valve. The utility model also comprises a helium pipe 302 which can be movably connected with the loose joint 207, a helium source 301 which is communicated with the helium pipe 302 and a control valve which is used for controlling the opening and closing of the helium source 301, when the internal leakage detection of the pneumatic valve needs to be carried out, the driving gas pipe 208 is detached from the loose joint 207, the helium pipe 302 is connected to the loose joint 207, and at the moment, the helium gas is used as the driving gas of the pneumatic valve.
As a preferred mode of the present invention, the control valve includes a ball valve 303 provided on the helium pipe 302.
In a preferred embodiment of the present invention, the helium source 301 is a helium tank filled with helium gas, and the helium pipe 302 is further provided with a pressure regulating valve 305 and a pressure gauge 304. In the process of internal leakage detection, firstly, the pressure of the helium bottle is adjusted to 0.3-0.4Mpa, the ball valve 303 is in a closed state at the moment, the pipeline or the reaction chamber 500 (described below) is vacuumized, the helium detector 400 is started, after the leakage rate of the helium detector 400 is stabilized to 5.0E-10mbar, a driving gas pipe of the pneumatic valve to be detected is pulled out, the helium pipe 302 is inserted, the pneumatic valve switch is controlled by controlling the switch of the ball valve 303, if the pneumatic valve has internal leakage, molecules of the pneumatic valve can enter the vacuum pipeline (namely the pipeline) to be detected by the helium detector 400, and the leakage rate of the helium detector 400 can rise.
In the utility model, the pipeline comprises an inlet pipeline 10, an outlet pipeline 20, a gas output pipeline 202, and an MO source steel cylinder 30, wherein the outlet end of the inlet pipeline 10 is connected with the inlet end of the MO source steel cylinder 30, the inlet end of the outlet pipeline 20 is connected with the outlet end of the MO source steel cylinder 30, the outlet pipeline 10 is connected with the inlet end of the gas output pipeline 202, an inlet hand valve 40 is arranged on the inlet pipeline 10, an outlet hand valve 50 is arranged on the outlet pipeline 20, the outlet end of the inlet pipeline 10 is lower than the outlet end of the outlet pipeline 20, a first sensing device 61 for detecting the opening and closing of the inlet hand valve 40 is arranged on the inlet hand valve 40, when the inlet hand valve 40 is closed or opened, the first sensing device 61 can obtain signals, a second sensing device 62 for detecting the opening and closing of the outlet hand valve 50 is arranged on the outlet hand valve 50, when the outlet hand valve 50 is closed or opened, the second sensing device 62 can obtain a signal. The first sensing device 61 and the second sensing device 62 are connected with a sensing signal display mechanism, in an embodiment, the sensing signal display mechanism is a buzzer 101 and/or a warning lamp 102, and the buzzer 101 and the warning lamp 102 are connected to the PLC controller 100.
As a preferred mode of the present invention, the inlet hand valve 40 includes a first valve body 41 disposed in the inlet pipe 10 and a first rotary valve rod 42 disposed on the first valve body 41 for controlling the opening and closing of the first valve body 41, the outlet hand valve 50 includes a second valve body 51 disposed in the outlet pipe 20 and a second rotary valve rod 52 disposed on the second valve body 51 for controlling the opening and closing of the second valve body 51, the first sensing device 61 is disposed on the first rotary valve rod 42, and the second sensing device 62 is disposed on the second rotary valve rod 52.
In a preferred embodiment of the present invention, the first rotary valve stem 42 is provided with a first hand wheel 43, the first sensor device 61 is provided on the first hand wheel 43, the second rotary valve stem 52 is provided with a second hand wheel 53, and the second sensor device 62 is provided on the second hand wheel 53. The first hand wheel 43 can be moved toward or away from the first valve body 41 by rotating the first hand wheel 43, so that the first sensing device 61 is moved toward or away from the first valve body 41, and the second hand wheel 53 can be moved toward or away from the second valve body 51 by rotating the second hand wheel 53, so that the second hand wheel 53 is moved toward or away from the second valve body 51.
In a preferred embodiment of the present invention, the first sensing device 61 and the second sensing device are both distance sensors, and the first sensing device 61 obtains a signal by a change in the distance between the first hand wheel 43 and the first valve body 41, and the second sensing device 62 obtains a signal by a change in the distance between the second hand wheel 53 and the second valve body 51. Specifically, the distance Sensor is a Sensor laser ranging Sensor, and the sensing distance can be 4-6 cm.
In a preferred embodiment of the present invention, the inlet pipe 10 and the outlet pipe 20 are both hard pipes, preferably metal pipes.
As a preferred embodiment of the present invention, the inlet pipe 10 is sleeved with a first movable nut 70, the inlet end of the inlet pipe 10 is provided with a first limiting flange 11 for limiting the first movable nut 70 to slide out, one end of the first movable nut 70 in the axial direction is provided with a first limiting portion 71 corresponding to the first limiting flange 11, the inlet pipe further includes a gas input pipe 201, the gas input pipe 201 is provided with a first thread portion 91 corresponding to the first movable nut 70, and a first sealing gasket 72 is arranged between the gas input pipe 201 and the inlet pipe 10. In use, the first movable nut 70 is slid and rotated so that the first movable nut 70 is screwed into the first screw portion 91, thereby connecting the gas inlet line 201 to the inlet line 10, sealing the connection between the gas inlet line 201 and the inlet line 10 by the first sealing gasket 72, and unscrewing the first movable nut 70 from the gas inlet line 201 when replacing the cylinder 30. When the steel cylinder 30 is replaced, the inlet hand valve 40 is closed, and the gas is repeatedly pumped and filled into the part of the inlet pipeline 10 above the inlet hand valve 40, so that residual substances in the part are replaced, the safety is ensured, and the loss is avoided.
As a preferred aspect of the present invention, the outlet pipe 20 is sleeved with a second movable nut 80, the outlet end of the outlet pipe 20 is provided with a second limiting flange 21 for limiting the second movable nut 80 to slide out, one end of the second movable nut 80 in the axial direction is provided with a second limiting portion 81 corresponding to the second limiting flange 21, the gas output pipe 202 is provided with a second threaded portion 92 corresponding to the second movable nut 80, and a second sealing gasket 82 is arranged between the gas output pipe 202 and the outlet pipe 20. When the steel cylinder 30 is replaced, the outlet hand valve 50 is closed, and the part of the outlet pipeline 20 above the outlet hand valve 50 is repeatedly pumped and filled with gas, so that residual substances in the part are replaced, and the installation is ensured and the loss is avoided.
The product form of the present invention is not limited to the embodiments, and any suitable changes or modifications of the similar ideas by anyone should be considered as not departing from the patent scope of the present invention.
Claims (10)
1. The utility model provides a novel pneumatic valve leak hunting device which characterized in that: the helium detector comprises a pipeline, a pneumatic valve arranged on the pipeline and used for controlling the flow of pipeline fluid, and a helium detector matched with the pipeline and used for detecting helium in the pipeline, wherein the pneumatic valve is provided with a flexible interface connected with a driving gas pipe, and further comprises a helium pipe capable of being movably connected with the flexible interface, a helium source communicated with the helium pipe, and a control valve used for controlling the helium source to be opened and closed.
2. A novel pneumatic valve leak detection device as defined in claim 1, wherein: the control valve comprises a ball valve arranged on the helium pipe.
3. A novel pneumatic valve leak detection device as set forth in claim 2, wherein: the helium source is a helium bottle filled with helium, and the helium pipe is also provided with a pressure regulating valve and a pressure gauge.
4. A novel pneumatic valve leak detection device as set forth in claim 3, wherein: the pipeline includes inlet pipe, export pipeline and gas output pipeline, still includes MO source steel bottle, and the exit end of inlet pipe and the entrance connection of MO source steel bottle, the entrance point of export pipeline and the exit end of MO source steel bottle are connected, and the entrance connection of export pipeline and gas output pipeline is equipped with the entry hand valve on the inlet pipe, is equipped with the export hand valve on the export pipeline, be equipped with on the entry hand valve and be used for detecting the first sensing device that the entry hand valve opened and close, be equipped with on the export hand valve and be used for detecting the second sensing device that the export hand valve opened and close, first sensing device and second sensing device all are connected with sensing signal display mechanism.
5. A novel pneumatic valve leak detection device as set forth in claim 4, wherein: the inlet hand valve comprises a first valve body arranged in the inlet pipeline and a first rotary valve rod arranged on the first valve body and used for controlling the first valve body to open and close, the outlet hand valve comprises a second valve body arranged in the outlet pipeline and a second rotary valve rod arranged on the second valve body and used for controlling the second valve body to open and close, the first sensing device is arranged on the first rotary valve rod, and the second sensing device is arranged on the second rotary valve rod.
6. A novel pneumatic valve leak detection device as set forth in claim 5, wherein: the first rotary valve rod is provided with a first hand valve, the first sensing device is arranged on the first hand valve, the second rotary valve rod is provided with a second hand valve, and the second sensing device is arranged on the second hand valve.
7. A novel pneumatic valve leak detection device as set forth in claim 6, wherein: the first sensing device and the second sensing device are both distance sensors.
8. A novel pneumatic valve leak detection device as set forth in claim 7, wherein: the inlet pipeline and the outlet pipeline are both hard pipes, a first movable nut is sleeved on the inlet pipeline, a first limiting flange used for limiting the first movable nut to slide out is arranged at the inlet end of the inlet pipeline, a first limiting part corresponding to the first limiting flange is arranged at one axial end of the first movable nut, the gas pipeline further comprises a gas input pipeline, a first threaded part corresponding to the first movable nut is arranged on the gas input pipeline, a first sealing gasket is arranged between the gas input pipeline and the inlet pipeline, a second movable nut is sleeved on the outlet pipeline, a second limiting flange used for limiting the second movable nut to slide out is arranged at the outlet end of the outlet pipeline, a second limiting part corresponding to the second limiting flange is arranged at one axial end of the second movable nut, and a second threaded part corresponding to the second movable nut is arranged on the gas output pipeline, and a second sealing gasket is arranged between the gas output pipeline and the outlet pipeline.
9. A novel pneumatic valve leak detection device as set forth in claim 8, wherein: the pneumatic valve includes first pneumatic valve, second pneumatic valve, third pneumatic valve and fourth pneumatic valve, and first pneumatic valve sets up gas input pipeline, second pneumatic valve and fourth pneumatic valve set up on the gas output pipeline, the inlet end of third pneumatic valve with gas delivery pipeline intercommunication, the end of giving vent to anger of third pneumatic valve with gas output pipeline intercommunication.
10. A novel pneumatic valve leak detection device as defined in claim 9, wherein: a reaction chamber is arranged between the helium detector and the gas output pipeline, and the fourth pneumatic valve is arranged between the reaction chamber and the third pneumatic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121417687.0U CN216116585U (en) | 2021-06-24 | 2021-06-24 | Novel pneumatic valve leak hunting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121417687.0U CN216116585U (en) | 2021-06-24 | 2021-06-24 | Novel pneumatic valve leak hunting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216116585U true CN216116585U (en) | 2022-03-22 |
Family
ID=80720983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121417687.0U Active CN216116585U (en) | 2021-06-24 | 2021-06-24 | Novel pneumatic valve leak hunting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216116585U (en) |
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2021
- 2021-06-24 CN CN202121417687.0U patent/CN216116585U/en active Active
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