CN216104545U - Air flotation deviation correcting device for sponge mattress - Google Patents
Air flotation deviation correcting device for sponge mattress Download PDFInfo
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- CN216104545U CN216104545U CN202122137773.2U CN202122137773U CN216104545U CN 216104545 U CN216104545 U CN 216104545U CN 202122137773 U CN202122137773 U CN 202122137773U CN 216104545 U CN216104545 U CN 216104545U
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Abstract
The utility model relates to an air flotation deviation correcting device for a sponge mattress, which comprises a deviation correcting bracket, wherein a deviation correcting conveyer belt is arranged on the deviation correcting bracket, and an air outlet is formed in the deviation correcting conveyer belt; the air blowing unit is arranged in the deviation rectifying conveying belt and comprises an air box, a plurality of air outlets are formed in the upper end of the air box, a plurality of air inlets are formed in the bottom end of the air box, and each air inlet is connected with a blower; the deviation rectifying unit arranged above the deviation rectifying conveying belt comprises a pair of deviation rectifying plates arranged above the deviation rectifying conveying belt, and the two deviation rectifying plates are driven by a deviation rectifying driving mechanism to be close to or far away from each other. The utility model has the advantages that: through the exhaust vent on the conveyer belt of rectifying and the unit of blowing, the unit of rectifying mutually supports, when rectifying, blows the sponge earlier for the sponge breaks away from the conveyer belt of rectifying, eliminates the sponge and rectifies the frictional force between the conveyer belt, rectifies the sponge of blowing again, ensures going on smoothly of rectifying.
Description
Technical Field
The utility model relates to the field of sponge mattress production, in particular to an air flotation deviation correcting device for a sponge mattress.
Background
Most of the existing sponge mattresses are slow rebound sponge mattresses. The slow rebound sponge mattress has good rebound characteristics, greatly reduces the necessity of turning over on the bed, and further improves the sleep quality of people. The slow rebound memory sponge is different from the traditional sponge in that: slow rebound memory sponges are a special material that is different from any sponge that has been previously contacted. The slow rebound memory sponge is a material which can still deform according to the temperature change of the body. When the slow rebound sponge is pressed it does not exert a rebound force until all the pressure is evenly distributed. When the external force extrusion stops, the external force extrusion can slowly recover the original shape.
In the process of sponge mattress production, along with the trend of automation development, in order to lighten manual labor and realize automatic production, a plurality of processing production lines such as a sponge drying production line, a composite production line, a bagging production line and the like are produced, and in the production lines, the phenomenon of deviation of the sponge inevitably occurs in the conveying process, so that in order to improve the processing precision, a deviation correcting device is usually added in the production line to correct the position of the sponge.
The traditional deviation correcting device is usually to increase the deviation correcting roller at the unilateral of conveyer belt or both sides and come to realize rectifying to the sponge, at the in-process of rectifying, promotes the sponge through the removal of rectifying the roller and slides on the conveyer belt to the realization is to rectifying of sponge position. The correcting structure can play a role in common cotton but can not play a role in slow rebound sponge, the deviation rectifying structure is realized by the sliding of the sponge on the conveyer belt when rectifying, therefore, when the deviation rectifying roller pushes the slow rebound sponge to slide, the edge of the sponge is likely to be wrinkled, especially for the sponge with thinner thickness, the sponge is correspondingly softer due to the thinner thickness, therefore, when the two sides of the sponge are pushed by the rectifying rollers, the side positions of the sponge can be just pushed, the sponge is not pushed due to the friction between the sponge and the conveying belt, the purpose of deviation rectification is not realized, and the side edge is folded and folded due to the pushing of the deviation rectification roller, so that the correction effect is not realized, and the subsequent processing is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing an air floatation deviation correcting device for a sponge mattress, which can achieve a good deviation correcting purpose for sponges with small thickness.
In order to solve the technical problems, the technical scheme of the utility model is as follows: the utility model provides a sponge is air supporting deviation correcting device for mattress, its innovation point lies in: comprises that
The deviation correcting bracket is provided with a deviation correcting conveying belt, and the deviation correcting conveying belt is provided with a plurality of air outlet holes which are distributed in parallel;
the air blowing unit is arranged in the deviation correcting conveying belt and comprises an air box arranged between an upper layer of conveying belt and a lower layer of conveying belt of the deviation correcting conveying belt, a plurality of air outlets are formed in the upper end of the air box, a plurality of air inlets are formed in the bottom end of the air box, and each air inlet is connected with a blower;
the deviation rectifying unit is arranged above the deviation rectifying conveying belt and comprises a pair of deviation rectifying plates arranged above the deviation rectifying conveying belt, and the two deviation rectifying plates are driven by a deviation rectifying driving mechanism to be close to or far away from each other.
Further, the actuating mechanism that rectifies includes that one installs the driving support of rectifying above the support of rectifying, all installs a pair of actuating lever of rectifying in the both sides of driving support of rectifying, and the cover is equipped with a drive gear of rectifying on the actuating lever of rectifying, and lies in the driving support of rectifying and rectify through an annular linkage cingulum and realize synchronous rotation between the drive gear on the actuating lever with two of one side, the linkage cingulum divide into upper tooth area, lower floor's cingulum, and upper tooth area links to each other with one of them board of rectifying through first connecting plate, and lower floor's cingulum passes through the second connecting plate and links to each other with another board of rectifying.
Further, the both sides of the actuating lever of rectifying are all installed on the drive support of rectifying through the cooperation of bearing and bearing frame, bearing frame and the clearance fit between the drive support of rectifying, its cooperation is: a pair of correction drive installation seats distributed in parallel are installed on two sides of a correction drive support, the correction drive installation seats extend along the traveling direction of a linkage toothed belt, two sides of a bearing seat are installed on the same pair of two correction drive installation seats respectively, an inverted T-shaped groove for accommodating the installation of the bearing seat is formed in the upper end face of each correction drive installation seat, the bearing seat is fixed on the correction drive installation seats through the matching of inverted T-shaped locking bolts and locking nuts, a fixed block is further fixed on the side, located on the correction drive installation seats, of the bearing seat, and the fixed block is also fixed on the correction drive installation seats through the matching of the inverted T-shaped locking bolts and the locking nuts.
Furthermore, the first connecting plate is in transition connection with the deviation correcting plate through a transition support, the transition support comprises a horizontal transition plate which is horizontally arranged, the first connecting plate is fixed with the horizontal transition plate, and the bottom end of the horizontal transition plate is connected with the deviation correcting plate through a plurality of vertical transition plates which are vertically arranged.
The utility model has the advantages that: according to the sponge correcting device, the air outlet holes in the correcting conveyer belt are matched with the air blowing unit and the correcting unit, when the correction is performed, the sponge is blown up firstly, so that the sponge is separated from the correcting conveyer belt, the friction force between the sponge and the correcting conveyer belt is eliminated, and the blown sponge is corrected through the mutual approach of the correcting plates, so that the sponge can be well corrected, and the correction is ensured to be performed smoothly.
For the design of the deviation-rectifying driving mechanism, the deviation-rectifying driving rod, the deviation-rectifying driving gear and the linkage toothed belt are matched with each other, so that synchronous reverse driving of the two deviation-rectifying plates is realized, required driving pieces are reduced, and the structure is simplified.
The installation of the deviation-rectifying driving rod is installed on the deviation-rectifying driving support through the matching of the movable bearing seat, so that the adjustment of the relative position of the two deviation-rectifying driving rods on the same side can be realized, the linkage toothed belt can be tensioned, and the smooth driving of the deviation-rectifying plate is ensured.
The first connecting plate is connected with the deviation correcting plate through the transition support in a matched mode, so that the stability of the moving position of the deviation correcting plate is guaranteed, the phenomenon that the deviation correcting plate shakes due to the fact that the first connecting plate directly drives the deviation correcting plate to move is avoided, and the smooth deviation correcting operation is affected.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic diagram of the air flotation deviation correcting device for the sponge mattress.
Fig. 2 is an enlarged schematic view of a portion a of fig. 1.
FIG. 3 is a front view of the air flotation deviation correcting device for the sponge mattress.
FIG. 4 is a top view of the air flotation deviation correcting device for the sponge mattress.
FIG. 5 is a schematic diagram of the deviation rectifying bracket after the deviation rectifying conveyer belt is removed.
Fig. 6 is a top view of fig. 5.
Fig. 7 is a front view of fig. 5.
Detailed Description
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention and are not intended to limit the scope of the embodiments described herein.
The air-float deviation rectifying device for the sponge mattress shown in figures 1-7 comprises
The correcting bracket 7 is of a cuboid frame structure which is composed of a plurality of transverse rods, longitudinal rods and vertical rods, a correcting conveyer belt 71 is installed on the correcting bracket 7, the correcting conveyer belt 71 is driven by a motor 72 installed on the correcting bracket 7 to convey, a plurality of air outlet holes 73 which are distributed in parallel are formed in the surface of the correcting conveyer belt 71, the air outlet holes 73 are circular holes, and a photoelectric switch for detecting the position of sponge is also installed on the correcting bracket 7.
The air blowing unit is arranged in the deviation correcting conveying belt and comprises an air box 701 arranged between an upper layer of conveying belt and a lower layer of conveying belt of the deviation correcting conveying belt 71, a plurality of air outlets 702 are formed in the upper end of the air box 701, a plurality of air inlets are formed in the bottom end of the air box 701, and each air inlet is connected with one air blower 703.
And the deviation rectifying unit is arranged above the deviation rectifying conveying belt and comprises a pair of deviation rectifying plates 711 arranged above the deviation rectifying conveying belt 71, and the two deviation rectifying plates 711 are driven by a deviation rectifying driving mechanism to move close to or away from each other.
The deviation-rectifying driving mechanism comprises a deviation-rectifying driving support 712 arranged above the deviation-rectifying support 7, the deviation-rectifying driving support 712 is a square frame structure formed by a transverse rod and a longitudinal rod, a pair of deviation-rectifying driving rods 713 are respectively arranged at two sides of the deviation-rectifying driving support 712, a deviation-rectifying driving gear 714 is sleeved on the deviation-rectifying driving rod 713, the driving gears 714 on the two deviation-rectifying driving rods 713 positioned at the same side of the deviation-rectifying driving support 712 realize synchronous rotation through an annular linkage toothed belt 715, the two deviation-rectifying driving rods 713 positioned at one side are connected to form a driving rod, the driving rod is driven to rotate by a deviation-rectifying motor 723 arranged on the deviation-rectifying driving support 712 and drives the two linkage toothed belts 715 to synchronously rotate in the same direction, the linkage toothed belt 715 is divided into an upper layer toothed belt and a lower layer toothed belt, the upper layer toothed belt is connected with one of the deviation-rectifying plates 711 through a first connecting plate 716, the lower belt is connected to another deflection plate 711 via a second connecting plate 717. For the design of the deviation-rectifying driving mechanism, the deviation-rectifying driving rod 713, the deviation-rectifying driving gear 714 and the linkage toothed belt 715 are matched with each other, so that the synchronous reverse driving of the two deviation-rectifying plates 711 is realized, the required driving pieces are reduced, and the structure is simplified.
The both sides of the driving lever 713 of rectifying are all installed on the driving support 712 of rectifying through the cooperation of bearing and bearing frame 718, and the bearing frame 718 is in clearance fit with the driving support 712 of rectifying, and its cooperation is: a pair of deviation-correcting drive installation seats 719 distributed in parallel are installed on two sides of the deviation-correcting drive support 712, the deviation-correcting drive installation seats 719 extend along the traveling direction of the linkage toothed belt 715, two sides of the bearing seat 718 are installed on the same pair of two deviation-correcting drive installation seats 719 respectively, two sides of the deviation-correcting drive installation seats 719 are fixed on the deviation-correcting drive support 712, an inverted T-shaped groove for accommodating the installation of the bearing seat 718 is formed in the upper end face of the deviation-correcting drive installation seat 719, the bearing seat 718 is fixed on the deviation-correcting drive installation seat 719 through the matching of an inverted T-shaped locking bolt and a locking nut, a stop block 720 is further fixed on the deviation-correcting drive installation seat 719 at the side of the bearing seat 718, and the stop block 720 is also fixed on the deviation-correcting drive installation seat 719 through the matching of the inverted T-shaped locking bolt and the locking nut. The installation of the deviation-rectifying driving rod 713 is installed on the deviation-rectifying driving bracket 712 through the matching of the movable bearing seat 718, so that the adjustment of the relative position of the two deviation-rectifying driving rods 713 on the same side can be realized, the tension of the linkage toothed belt 715 can be realized, the smooth driving of the deviation-rectifying plate 711 is ensured, and the phenomenon that the linkage toothed belt 715 is loosened after long-time use to cause the deviation-rectifying plate 711 to be driven to be not in place is avoided.
The first connecting plate 716 is connected with the deviation correcting plate 711 in a transition mode through a transition support, the transition support comprises a horizontal transition plate 721 arranged horizontally, the first connecting plate 716 is fixed with the horizontal transition plate 721, and the bottom end of the horizontal transition plate 721 is connected with the deviation correcting plate 711 through a plurality of vertical transition plates 722 arranged vertically. The first connecting plate is connected with the deviation correcting plate through the transition support in a matched mode, so that the stability of the moving position of the deviation correcting plate is guaranteed, the phenomenon that the deviation correcting plate shakes due to the fact that the first connecting plate directly drives the deviation correcting plate to move is avoided, and the smooth deviation correcting operation is affected.
The working principle is as follows: firstly, sponge is conveyed to the deviation-rectifying conveying belt 71 and conveyed on the deviation-rectifying conveying belt 71, when the sponge completely moves between the two deviation-rectifying plates 711, the deviation-rectifying conveying belt 71 stops conveying, at the moment, each blower 703 works to blow up the sponge, so that the bottom surface of the sponge is separated from the deviation-rectifying conveying belt 71, the blowers 703 keep working, and a deviation-rectifying motor 723 works to drive the linkage toothed belt 715 to rotate, so that the two deviation-rectifying plates 711 are driven to approach each other, so that the sponge floating in the air is rectified by the two deviation-rectifying plates 711, after the deviation is rectified, the blowers 703 stop working, the sponge falls back onto the deviation-rectifying conveying belt 71 under the self gravity and is conveyed to the next process by the deviation-rectifying conveying belt 71, and the two deviation-rectifying plates 711 return to the original position, so that the deviation rectification of the sponge is completed.
According to the air flotation deviation correcting device for the sponge mattress, disclosed by the utility model, through the mutual matching of the air outlet holes on the deviation correcting conveyer belt, the air blowing unit and the deviation correcting unit, when the deviation is corrected, the sponge is blown up firstly, so that the sponge is separated from the deviation correcting conveyer belt, the friction force between the sponge and the deviation correcting conveyer belt is eliminated, and then the blown sponge is corrected through the mutual approach of the deviation correcting plates, so that the sponge can be well corrected, and the smooth deviation correction is ensured.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a sponge is air supporting deviation correcting device for mattress which characterized in that: comprises that
The deviation correcting bracket is provided with a deviation correcting conveying belt, and the deviation correcting conveying belt is provided with a plurality of air outlet holes which are distributed in parallel;
the air blowing unit is arranged in the deviation correcting conveying belt and comprises an air box arranged between an upper layer of conveying belt and a lower layer of conveying belt of the deviation correcting conveying belt, a plurality of air outlets are formed in the upper end of the air box, a plurality of air inlets are formed in the bottom end of the air box, and each air inlet is connected with a blower;
the deviation rectifying unit is arranged above the deviation rectifying conveying belt and comprises a pair of deviation rectifying plates arranged above the deviation rectifying conveying belt, and the two deviation rectifying plates are driven by a deviation rectifying driving mechanism to be close to or far away from each other.
2. The air flotation deviation correcting device for the sponge mattress as recited in claim 1, characterized in that: the drive mechanism of rectifying includes that one installs the driving support of rectifying above the support of rectifying, all installs a pair of actuating lever of rectifying in the both sides of driving support of rectifying, and the cover is equipped with one on the actuating lever of rectifying and rectifies the drive gear, and lies in the driving support of rectifying and rectify through an annular linkage cingulum realization synchronous rotation between the drive gear on the actuating lever with two of one side, the linkage cingulum divide into upper tooth area, lower floor's cingulum, and upper tooth area is continuous with one of them board of rectifying through first connecting plate, and lower floor's cingulum links to each other with another board of rectifying.
3. The air flotation deviation correcting device for the sponge mattress as claimed in claim 2, wherein: the both sides of the actuating lever of rectifying are all installed on the drive support of rectifying through the cooperation of bearing and bearing frame, the bearing frame with rectify between the drive support clearance fit, its cooperation is: a pair of correction drive installation seats distributed in parallel are installed on two sides of a correction drive support, the correction drive installation seats extend along the traveling direction of a linkage toothed belt, two sides of a bearing seat are installed on the same pair of two correction drive installation seats respectively, an inverted T-shaped groove for accommodating the installation of the bearing seat is formed in the upper end face of each correction drive installation seat, the bearing seat is fixed on the correction drive installation seats through the matching of inverted T-shaped locking bolts and locking nuts, a fixed block is further fixed on the side, located on the correction drive installation seats, of the bearing seat, and the fixed block is also fixed on the correction drive installation seats through the matching of the inverted T-shaped locking bolts and the locking nuts.
4. The air flotation deviation correcting device for the sponge mattress as claimed in claim 2, wherein: the first connecting plate is in transition connection with the deviation correcting plate through a transition support, the transition support comprises a horizontal transition plate which is horizontally arranged, the first connecting plate is fixed with the horizontal transition plate, and the bottom end of the horizontal transition plate is connected with the deviation correcting plate through a plurality of vertical transition plates which are vertically arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122137773.2U CN216104545U (en) | 2021-09-06 | 2021-09-06 | Air flotation deviation correcting device for sponge mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122137773.2U CN216104545U (en) | 2021-09-06 | 2021-09-06 | Air flotation deviation correcting device for sponge mattress |
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| Publication Number | Publication Date |
|---|---|
| CN216104545U true CN216104545U (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122137773.2U Active CN216104545U (en) | 2021-09-06 | 2021-09-06 | Air flotation deviation correcting device for sponge mattress |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905765A (en) * | 2022-04-28 | 2022-08-16 | 广州市联柔机械设备有限公司 | Bonding apparatus and bonding method |
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2021
- 2021-09-06 CN CN202122137773.2U patent/CN216104545U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905765A (en) * | 2022-04-28 | 2022-08-16 | 广州市联柔机械设备有限公司 | Bonding apparatus and bonding method |
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