CN216102917U

CN216102917U - Automatic surface winding machine for aluminum profile

Info

Publication number: CN216102917U
Application number: CN202122761787.1U
Authority: CN
Inventors: 张贺伟; 马安平; 马凯
Original assignee: Henan Qinghe Industrial Co ltd
Current assignee: Henan Qinghe Industrial Co ltd
Priority date: 2021-11-12
Filing date: 2021-11-12
Publication date: 2022-03-22
Anticipated expiration: 2031-11-12

Abstract

The utility model discloses an automatic surface winding machine for aluminum profiles, which comprises a workbench horizontally placed in a factory building, wherein two conveying rollers are arranged at the upper end of the right side of the workbench in a bearing mode, and a bearing frame, a winding frame body and a servo motor are fixedly arranged at the upper end of the workbench from left to right in sequence; the screw rod is fixedly connected to the output end of the servo motor, and a bevel gear transmission assembly is arranged between the middle part of the screw rod and the workbench; also includes: the driving gear is mounted inside the lower end of the winding frame body through a bearing; the gear ring is sleeved with a bearing and is arranged on the right side of the winding frame body; and the air outlet nozzle is arranged at the upper end of the workbench. This automatic surface winding machine of aluminium alloy drives the extrusion frame through the lead screw and when the lateral part of gasbag carries out the round trip movement, can make the inside gas of gasbag carry out the dust removal to the aluminium alloy surface and handle, avoids causing the scraping to the aluminium alloy in subsequent transportation to be convenient for change the reel that has used up, improve work efficiency.

Description

Automatic surface winding machine for aluminum profile

Technical Field

The utility model relates to the technical field related to aluminum profile production, in particular to an automatic surface winding machine for aluminum profiles.

Background

The aluminum profile has the advantages of high strength, light weight, corrosion resistance and the like, is widely applied to building construction, and needs to be coated with a protective film on the surface of the processed aluminum profile in the production process of the aluminum profile to prevent the surface from being damaged in transportation.

However, the existing automatic surface winding machine for aluminum profiles has the following problems:

1. when the existing automatic aluminum profile surface winding machine is used, particle impurities attached to the surface of an aluminum profile are inconvenient to clean, so that the particle impurities are bound on the aluminum profile by a protective film, and the particle impurities are easy to scrape and wear the aluminum profile due to vibration in the transportation process;

2. after the protection film is wound on the aluminum profile by the existing automatic surface winding machine for the aluminum profile, the used protection film is inconvenient to replace, and the working efficiency is reduced.

We have therefore proposed an automatic surface winding machine for aluminium profiles in order to solve the problems set out above.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic aluminum profile surface winding machine, which solves the problems that the existing automatic aluminum profile surface winding machine in the market is inconvenient to clean aluminum profiles, so that particle impurities are easy to scrape the aluminum profiles in subsequent transportation, a protective film is inconvenient to replace, and the working efficiency is low.

In order to achieve the purpose, the utility model provides the following technical scheme: an automatic surface winding machine for aluminum profiles comprises a workbench horizontally placed in a factory building, wherein two conveying rollers are mounted at the upper end of the right side of the workbench in a bearing mode, and a bearing frame, a winding frame body and a servo motor are fixedly mounted at the upper end of the workbench from left to right in sequence;

the screw rod is fixedly connected to the output end of the servo motor, a bevel gear transmission assembly is arranged between the middle of the screw rod and the workbench, and a synchronous belt is sleeved between the bevel gear transmission assembly and a conveying roller positioned below the bevel gear transmission assembly, so that the conveying operation of the aluminum profile is realized;

also includes:

the bearing of the driving gear is arranged in the lower end of the winding frame body, and the right end of the driving gear is connected with the left end of the screw rod;

the gear ring is sleeved with a bearing and is arranged on the right side of the winding frame body, a driven gear roller is arranged on one side of the right end of the gear ring in a bearing mode, a winding drum is sleeved on the outer side of the left end of the driven gear roller, and a protective film is wound on the outer side of the winding drum;

the spout of giving vent to anger, it installs in the upper end of workstation, and the spout of giving vent to anger is located the right side of winding support body, realizes carrying out the dust removal before the winding to the aluminium alloy and handles.

Preferably, the driving gear is engaged with the gear ring, the driven gear roller mounted on the gear ring and the gear block form an engagement structure, and the gear block is distributed inside the right side of the winding frame body at equal angles around the center of the gear ring as a circle center, so that after the driving gear rotates, the driven gear roller can be driven to revolve and rotate by utilizing two engagement effects.

Preferably, the left end outside threaded connection of driven gear roller has the nut, and the right-hand member of nut and the left side of reel laminate each other for after the reel is established to the outside cover at the driven gear roller, can utilize the threaded connection between driven gear roller and the nut to fix the outside at the driven gear roller with the reel.

Preferably, the inner wall and the actuating lever of reel constitute unsmooth cooperation, and the actuating lever is evenly installed in the left end outside of driven gear roller for after driven gear roller rotates, can utilize the actuating lever to drive the reel and carry out synchronous rotation.

Preferably, the outside thread bush of lead screw is equipped with the fly leaf, and the upper end of fly leaf installs the extrusion frame to the extrusion frame block sets up in the inside of workstation, makes when the lead screw rotates the back, can drive fly leaf and extrusion frame and control round trip movement.

Preferably, the air bag is connected between the extrusion frame and the workbench in a hot melting mode, and the air bag is connected with the air outlet nozzle in an interconnecting mode, so that when the extrusion frame extrudes the air bag, air in the air bag can be enabled to carry out dust removal treatment on the surface of the aluminum profile through the air outlet nozzle.

Compared with the prior art, the utility model has the beneficial effects that: this automatic surface winding machine of aluminium alloy drives the extrusion frame through the lead screw and when the lateral part of gasbag carries out round trip movement, can make the inside gas of gasbag carry out the dust cleaning to the aluminium alloy surface and handle, avoids causing the scraping to the aluminium alloy in subsequent transportation to be convenient for change the reel that has used up, improve work efficiency, concrete effect as follows:

1. the air outlet nozzle and the air bag are arranged, so that after the servo motor drives the screw rod to rotate, the movable plate sleeved on the outer side of the screw rod drives the extrusion frame to extrude the air bag back and forth, and after the air bag is extruded, impurities attached to the surface of the aluminum profile are removed under the action of the air outlet nozzle by utilizing the intercommunity with the air outlet nozzle, so that the aluminum profile is prevented from being scraped by particle impurities in the subsequent transportation process;

2. be provided with driven gear roller and actuating lever, make when drive gear along with the lead screw rotates the back, utilize the meshing between drive gear and the ring gear and the meshing between driven gear roller and the tooth piece, can drive driven gear roller and carry out revolution and rotation, and utilize the cooperation of actuating lever and reel, realize the protection film winding operation to the aluminium alloy, and after the protection film on the reel finishes using, utilize threaded connection between nut and the driven gear roller, can dismantle the reel, so that change the processing.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a schematic front cross-sectional view of the drive gear of the present invention;

FIG. 3 is a side sectional view of the tooth block winding frame of the present invention;

FIG. 4 is a schematic front sectional view of a driven gear roller according to the present invention;

FIG. 5 is a side sectional view of the drive rod of the present invention.

In the figure: 1. a work table; 2. a conveying roller; 3. a servo motor; 4. winding the frame body; 5. a screw rod; 6. a bevel gear transmission assembly; 7. a synchronous belt; 8. a drive gear; 9. a toothed ring; 10. a driven gear roll; 11. a tooth block; 12. a reel; 13. a drive rod; 14. a nut; 15. an air bag; 16. a movable plate; 17. an air outlet nozzle; 18. a carrier; 19. and (5) extruding the frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: an automatic surface winding machine for aluminum profiles comprises a workbench 1 horizontally placed in a factory building, two conveying rollers 2 are mounted at the upper end of the right side of the workbench 1 through bearings, and a bearing frame 18, a winding frame body 4 and a servo motor 3 are fixedly mounted at the upper end of the workbench 1 from left to right in sequence; the screw rod 5 is fixedly connected to the output end of the servo motor 3, a bevel gear transmission assembly 6 is arranged between the middle of the screw rod 5 and the workbench 1, and a synchronous belt 7 is sleeved between the bevel gear transmission assembly 6 and the conveying roller 2 positioned below the bevel gear transmission assembly, so that the conveying operation of the aluminum profile is realized; also includes: the driving gear 8 is arranged inside the lower end of the winding frame body 4 through a bearing, and the right end of the driving gear 8 is connected with the left end of the screw rod 5; with reference to fig. 1-3, when the servo motor 3 is started, the screw rod 5 can be directly driven to rotate, when the screw rod 5 rotates, the change of the steering direction can be realized by using the bevel gear transmission assembly 6, then the conveying roller 2 positioned below is driven to rotate by using the synchronous belt 7, when the conveying roller 2 rotates, the aluminum profile can be driven to move leftwards by using the friction with the aluminum profile, passes through the winding frame body 4 and moves onto the bearing frame 18, and the bearing frame 18 can prevent the inclination caused by the overweight at the left side of one end of the aluminum profile; a gear ring 9, which is sleeved with a bearing and is arranged on the right side of the winding frame body 4, a driven gear roller 10 is arranged on one side of the right end of the gear ring 9 in a bearing mode, a winding drum 12 is sleeved on the outer side of the left end of the driven gear roller 10, and a protective film is wound on the outer side of the winding drum 12; the driving gear 8 is meshed with the gear ring 9, a driven gear roller 10 arranged on the gear ring 9 and a gear block 11 form a meshing structure, and the gear block 11 is distributed inside the right side of the winding frame body 4 at equal angles by taking the center of the gear ring 9 as a circle center; as shown in fig. 1-4, when the lead screw 5 rotates, the driving gear 8 can be driven to rotate, when the driving gear 8 rotates, the gear ring 9 can be driven to rotate on the winding frame 4 by using the meshing action with the gear ring 9, when the gear ring 9 rotates, the driven gear roller 10 mounted on the gear ring 9 can be driven to revolve around the center of the gear ring 9, that is, to rotate on the outer side of the aluminum profile, and when the driven gear roller 10 moves on the winding frame 4, the driven gear roller can rotate by using the meshing action with the gear block 11, so as to loosen the protective film and realize the protective film winding operation on the aluminum profile; the outer side of the left end of the driven gear roller 10 is in threaded connection with a nut 14, and the right end of the nut 14 is attached to the left side of the winding drum 12; the inner wall of the winding drum 12 and the driving rod 13 form concave-convex fit, and the driving rod 13 is uniformly arranged at the outer side of the left end of the driven gear roller 10; as shown in fig. 1 and 4, when the protective film on the winding drum 12 is used and needs to be replaced, the nut 14 and the winding drum 12 are sequentially removed from the driven gear roller 10, a new winding drum 12 is sleeved outside the driven gear roller 10, and then the nut 14 is rotated, so that the replaced winding drum 12 is fixed on the driven gear roller 10, and the driven gear roller 10 can drive the winding drum 12 to synchronously rotate under the action of the driving rod 13;

a movable plate 16 is sleeved on the outer side of the screw rod 5 in a threaded manner, a squeezing frame 19 is mounted at the upper end of the movable plate 16, and the squeezing frame 19 is clamped and arranged inside the workbench 1; an air bag 15 is connected between the extrusion frame 19 and the workbench 1 in a hot melting way, and the air bag 15 is connected with an air outlet nozzle 17; the air outlet nozzle 17 is arranged at the upper end of the workbench 1, and the air outlet nozzle 17 is positioned at the right side of the winding frame body 4, so that the aluminum profile is subjected to dust removal treatment before winding; with reference to fig. 1-2, after the lead screw 5 rotates, the movable plate 16 sleeved outside the lead screw 5 can drive the extrusion frame 19 to move left and right back and forth by utilizing the joint effect of the extrusion frame 19 and the workbench 1, when the movable plate moves left, the extrusion frame 19 can extrude the air bag 15, and the air bag 15 is communicated with the air outlet nozzle 17, so that air inside the air bag 15 can be blown off from the air outlet nozzle 17 to the surface of the aluminum profile, and further, impurities attached to the surface of the aluminum profile can be removed, and scraping and abrasion to the aluminum profile caused by vibration in the subsequent transportation process are avoided.

The working principle is as follows: when the automatic surface winding machine for the aluminum profile is used, as shown in a combined drawing 1-5, the aluminum profile is placed between two conveying rollers 2, a servo motor 3 is started, the servo motor 3 drives the conveying rollers 2 to rotate by utilizing a screw rod 5, a bevel gear transmission assembly 6 and the like, conveying operation for the aluminum profile is realized, a driven gear roller 10 is driven by utilizing a driving gear 8, a tooth block 11 and the like to revolve and rotate, then a driving rod 13 can be utilized to drive a winding drum 12 to realize winding operation for a protective film of the aluminum profile, and when the winding drum 12 needs to be replaced, replacement operation for the winding drum 12 is realized by rotating a nut 14.

Those not described in detail in this specification are within the skill of the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.

Claims

1. An automatic surface winding machine for aluminum profiles comprises a workbench (1) horizontally placed in a factory building, wherein two conveying rollers (2) are arranged at the upper end of the right side of the workbench (1) in a bearing mode, and a bearing frame (18), a winding frame body (4) and a servo motor (3) are fixedly arranged at the upper end of the workbench (1) from left to right in sequence;

the screw rod (5) is fixedly connected to the output end of the servo motor (3), a bevel gear transmission assembly (6) is installed between the middle of the screw rod (5) and the workbench (1), and a synchronous belt (7) is sleeved between the bevel gear transmission assembly (6) and the conveying roller (2) located below the bevel gear transmission assembly, so that conveying operation of aluminum profiles is realized;

it is characterized by also comprising:

the bearing of the driving gear (8) is arranged in the lower end of the winding frame body (4), and the right end of the driving gear (8) is connected with the left end of the screw rod (5);

the gear ring (9) is sleeved with a bearing and is arranged on the right side of the winding frame body (4), a driven gear roller (10) is arranged on one side of the right end of the gear ring (9) in a bearing mode, a winding drum (12) is sleeved on the outer side of the left end of the driven gear roller (10), and a protective film is wound on the outer side of the winding drum (12);

and the air outlet nozzle (17) is arranged at the upper end of the workbench (1), and the air outlet nozzle (17) is positioned on the right side of the winding frame body (4), so that the aluminum profile is cleaned before winding.

2. The automatic surface winding machine for aluminum profiles as claimed in claim 1, characterized in that: the driving gear (8) is meshed with the gear ring (9), the driven gear roller (10) mounted on the gear ring (9) and the gear block (11) form a meshed structure, and the gear block (11) is distributed inside the right side of the winding frame body (4) in an equiangular mode with the center of the gear ring (9) as the circle center.

3. The automatic surface winding machine for aluminum profiles as claimed in claim 1, characterized in that: the outer side of the left end of the driven gear roller (10) is in threaded connection with a nut (14), and the right end of the nut (14) is attached to the left side of the winding drum (12).

4. The automatic surface winding machine for aluminum profiles as claimed in claim 1, characterized in that: the inner wall of the winding drum (12) and the driving rod (13) form concave-convex matching, and the driving rod (13) is uniformly arranged on the outer side of the left end of the driven gear roller (10).

5. The automatic surface winding machine for aluminum profiles as claimed in claim 1, characterized in that: the outer side of the screw rod (5) is sleeved with a movable plate (16) in a threaded manner, an extrusion frame (19) is installed at the upper end of the movable plate (16), and the extrusion frame (19) is clamped and arranged inside the workbench (1).

6. The automatic surface winding machine for aluminum profiles as claimed in claim 5, characterized in that: an air bag (15) is connected between the extrusion frame (19) and the workbench (1) in a hot melting mode, and the air bag (15) is connected with the air outlet nozzle (17) in an interconnecting mode.