CN216100927U - Device for covering net on back of ceramic large plate - Google Patents
Device for covering net on back of ceramic large plate Download PDFInfo
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- CN216100927U CN216100927U CN202121289490.3U CN202121289490U CN216100927U CN 216100927 U CN216100927 U CN 216100927U CN 202121289490 U CN202121289490 U CN 202121289490U CN 216100927 U CN216100927 U CN 216100927U
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Abstract
The utility model relates to a back surface net covering device for a ceramic large plate. The screen covering device comprises a conveying line frame, a first brick turning machine, a glue sprayer arranged above the conveying line frame, a screen pasting machine, a drying box and a second brick turning machine. The utility model aims to provide a mesh-covered abrasion-proof device for a large plate, which is characterized in that the bottom surface of the large plate is covered with an abrasion-proof mesh, so that the contact surface of the glaze surface and the bottom surface of the large plate is provided with the abrasion-proof mesh when the large plate is overlapped, the friction of the contact surface is avoided, the scratch or abrasion is prevented, and the toughness and the quality of a product are improved.
Description
Technical Field
The utility model belongs to the technical field of ceramics, and particularly relates to a back surface net covering device for a large ceramic plate.
Background
Along with ceramic industry's continuous development, the brick type of ceramic tile is also constantly changing, the continuous increase of rock plate market demand, rock plate surface smoothness requires very high, the glaze of rock plate is smooth, and the bottom surface is more crude, the rock plate is brick about at present, during the packing, owing to be glaze and bottom surface direct contact carry out the coincide between two big boards, mutual direct meeting friction during the transportation, mar or wearing and tearing appear very easily, the smoothness of product has been reduced, cause great influence to the quality of product. Meanwhile, in the post-processing process of the rock plate, especially the consumer terminal has instability in the irregular cutting and dry hanging and paving of the rock plate. Aiming at the problems above the existing rock plate, the automatic net attaching technology of the rock plate is adopted, and the bottom surface of the rock plate is covered with the one layer of anti-abrasion net, so that the glaze surface of the rock plate and the contact surface of the bottom surface have the one layer of anti-abrasion net when the rock plate is overlapped, the friction of the contact surface is avoided, the scratches or abrasion is prevented, the toughness and the quality of the product are improved, and meanwhile, the bending resistance of the rock plate and the adhesion degree of the dry hanging and paving of the consumer terminal are enhanced. The whole set of technology has all realized automatic intelligent operation, has promoted the automatic intelligent level of company, has practiced thrift the cost of labor, is favorable to the enterprise to improve product competitiveness.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems that the prior large plate is easy to scratch or wear during the transfer, the bending resistance of the rock plate and the adhesion degree of the dry hanging and paving of the consumption terminal, the utility model aims to provide the large plate net-covering anti-wear device.
The technical scheme of the utility model is that the large-plate net-covering abrasion-proof device is characterized by comprising a first brick turning machine, a glue sprayer, a net pasting machine, a drying box and a second brick turning machine which are sequentially connected with a conveying line frame, wherein the glue sprayer, the net pasting machine and the drying box are all arranged above the conveying line frame.
Preferably, the method comprises the following steps: the brick turning machine is composed of a first turning cylinder, a second turning cylinder and a swing arm which is clamped between the first turning cylinder and the second turning cylinder and is driven by the first turning cylinder and the second turning cylinder respectively; the ceramic large plate is initially turned to be right side up, turned to be back side up through the first turning machine, covered with the net, and turned to be right side up through the second turning machine after the net is covered.
Preferably, the method comprises the following steps: the glue sprayer consists of an inverted U-shaped support frame, a glue pumping pump arranged on a top plate of the inverted U-shaped support frame, a nozzle, a brick feeding electric eye and a control box, wherein the nozzle penetrates through the top plate of the inverted U-shaped support frame and is arranged at the bottom of the top plate of the inverted U-shaped support frame; the glue sprayer is used for uniformly spraying glue on the bottom surface of the large plate; the large plate is conveyed below the glue sprayer through the conveying wire frame, after the electric eye on the glue sprayer detects the large plate, the PLC program in the control box controls and starts the glue pumping pump, the glue pumping pump sends glue to the nozzles, the nozzles are uniformly arranged in a straight line, the glue sprayed out by the nozzles is in a water curtain shape, and the bottom surface of the large plate can be uniformly coated with the glue; and when the electric eye cannot detect the large plate, the glue sprayer stops spraying glue.
Preferably, the method comprises the following steps: the net sticking machine consists of a rack, an anti-abrasion net winding drum arranged above the rack, and an anti-abrasion net wound by the anti-abrasion net winding drum, which is sequentially transmitted to a net covering roller, a pressing roller and an anti-abrasion net cutting device; the net sticking machine is used for sticking the anti-abrasion net on the glue on the bottom surface of the large plate and connecting the anti-abrasion net with the glue; after the large plate is glued, the large plate is conveyed to the net sticking machine through the conveying wire frame 6, an anti-abrasion net winding drum on the net sticking machine runs, the anti-abrasion net winding drum sticks the anti-abrasion net on the glue on the bottom surface of the large plate through the net covering winding drum, and when the large plate passes through the pressing winding drum, the anti-abrasion net, the glue and the bottom surface of the large plate are combined more tightly without gaps; the anti-abrasion net cutting device is arranged on the large plate after the anti-abrasion net is attached, a heating resistance wire is arranged on the anti-abrasion net cutting device, and after an electric eye of the anti-abrasion net cutting device detects that the large plate leaves, the heating resistance wire generates heat to cut off the anti-abrasion net.
Preferably, the method comprises the following steps: the drying box is an infrared drying box and is used for solidifying glue, so that the adhesion degree of the anti-abrasion net and the bottom surface of the large plate is improved; the large plate reaches the drying box after being covered by the anti-abrasion net, the drying box dries the large plate by adopting high-frequency infrared rays, so that the combined surfaces of the anti-abrasion net, the glue and the bottom surface of the large plate are solidified and dried, and the drying temperature of the drying box can be accurately controlled by an automatic temperature control system.
Compared with the prior art, the utility model has the beneficial effects that:
the novel anti-abrasion structure has the advantages that the bottom surface of the large plate is covered with the anti-abrasion net, and the phenomenon that the glaze surface of the large plate is scratched or abraded due to mutual friction when the large plate is transported is avoided
The novel ceramic tile has a buffering effect when being overlapped on the upper and lower bricks and avoids gravity friction to scratch the glaze surface of the large tile.
And the toughness and the shock resistance of the ceramic large plate can be improved.
Drawings
FIG. 1 is a schematic view of the overall structure of a large plate overlay net of the present invention;
FIG. 2 is a schematic structural diagram of the brick turning machine of the utility model;
FIG. 3 is a schematic structural diagram of the glue sprayer of the utility model;
fig. 4 is a schematic structural diagram of the net pasting machine.
Description of the main component symbols:
| first brick turning machine 1 | First overturning cylinder 11 | A second roll-over |
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Inverted U-shaped |
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Net pasting machine 3 | |
Anti-wear |
| Net-covering |
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Anti-abrasion |
Drying cabinet 4 |
| Second brick turning machine 5 | |
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| Conveying line frame 6 |
Detailed Description
The utility model will be described in more detail below with reference to the accompanying drawings:
referring to fig. 1, the device for covering a mesh on the back surface of a ceramic large plate comprises a first brick turning machine 1, a glue spraying machine 2, a mesh pasting machine 3, a drying box 4 and a second brick turning machine 5 which are sequentially connected with a wire feeding frame 6, wherein the glue spraying machine 2, the mesh pasting machine 3 and the drying box 4 are all arranged above the wire feeding frame 6.
Referring to fig. 2, the first brick turning machine 1 is composed of a first turning cylinder 11, a second turning cylinder 12 and a swing arm 13 which is clamped between the first turning cylinder 11 and the second turning cylinder 12 and is driven by the first turning cylinder 11 and the second turning cylinder 12 respectively, and is used for turning a large plate on the conveying line frame 6 to the bottom surface; the finished large plate with the front side facing upwards passes through the conveying line frame 6 to the first brick turning machine 11, after the finished large plate is clamped, the first brick turning machine 11 drives the swing arm 13 to rotate for 180 degrees under the action of the turning cylinder 11, the bottom surface of the large plate faces upwards, and when the next large plate reaches the first brick turning machine 1, the large plate with the bottom surface facing upwards is ejected out of the conveying line frame 6.
Referring to fig. 3, the glue sprayer 2 comprises an inverted U-shaped support frame 21, a glue pump 22 arranged on the top plate of the inverted U-shaped support frame 21, a nozzle 23 through which the glue pump 22 passes the top plate of the inverted U-shaped support frame 21 and arranged at the bottom of the top plate of the inverted U-shaped support frame 21, a brick feeding electric eye 24 arranged at the top of the conveying line frame 6 below the nozzle 23, and a control box 25 arranged on the support leg of the inverted U-shaped support frame 21; the glue sprayer 2 is used for uniformly spraying glue on the bottom surface of the large plate; the large plate is conveyed to the lower part of the glue sprayer 2 through the conveying line frame 6, after the electric eye 24 on the glue sprayer 2 detects the large plate, the PLC program in the control box 25 controls and starts the glue pumping pump 22, the glue pumping pump 22 sends glue to the nozzles 23, the nozzles 23 are linearly and uniformly distributed, the glue sprayed out of the nozzles 23 is in a water curtain shape, and the bottom surface of the large plate can be uniformly coated with the glue; when the electric eye 24 cannot detect the large plate, the glue sprayer 2 stops spraying glue.
Referring to fig. 4, the net attaching machine 3 is composed of a frame 31, an anti-abrasion net drum 32 disposed above the frame 31, and an anti-abrasion net wound by the anti-abrasion net drum 32, which are sequentially conveyed to a net covering roller 33, a pressing roller 34, and an anti-abrasion net cutting device 35; the net sticking machine 3 is used for sticking the anti-abrasion net on the glue on the bottom surface of the large plate and connecting the anti-abrasion net with the glue; after the large plate is glued, the large plate is conveyed to the net sticking machine 3 through the conveying wire frame 6, an anti-abrasion net winding drum 32 on the net sticking machine 3 runs, the anti-abrasion net winding drum 32 sticks the anti-abrasion net on glue on the bottom surface of the large plate through the net covering winding drum 33, and when the large plate passes through the pressing winding drum 34, the anti-abrasion net, the glue and the bottom surface of the large plate are combined more tightly without gaps; after the large plate is attached with the anti-abrasion net, the large plate reaches the anti-abrasion net cutting device 35, a heating resistance wire (not shown in the figure) is arranged on the anti-abrasion net cutting device 35, and after an electric eye (not shown in the figure) of the anti-abrasion net cutting device 35 detects that the large plate leaves, the heating resistance wire cuts off the anti-abrasion net.
Referring to fig. 1, the drying box 4 is an infrared drying box for solidifying glue and improving the adhesion between the wear-resistant net and the bottom surface of the large plate; the large plate reaches the drying box 4 after being covered by the anti-abrasion net, the drying box 4 dries the large plate by adopting high-frequency infrared rays, so that the combined surfaces of the anti-abrasion net, the glue and the bottom surface of the large plate are solidified and dried, the drying temperature of the drying box 4 can be accurately controlled by an automatic temperature control system (not shown in the figure), the drying temperature is adjusted according to the change of the external environment temperature, the drying is prevented from being too dry or too wet, and the best drying effect is ensured.
Referring to fig. 2, the second brick turning machine 5 is composed of a first turning cylinder 51, a second turning cylinder 52 and a swing arm 53 clamped between the first turning cylinder 51 and the second turning cylinder 52 and driven by the first turning cylinder 51 and the second turning cylinder 52 respectively; used for overturning the large plate to the front; and (3) drying the large plate, then conveying the large plate to the second brick turning machine 5, and rotating the large plate by 180 degrees through the second brick turning machine 5 to enable the front surface of the large plate to face upwards.
The working principle is as follows: according to the large plate net-covering abrasion-proof device, a finished large plate with an upward front surface passes through a conveying wire frame 6 to a first brick turning machine 1, after clamping, the first brick turning machine 1 drives a swing arm 13 to rotate for 180 degrees under the action of a first turning cylinder 11 and a second turning cylinder 12, the bottom surface of the large plate faces upward, when the next large plate reaches the first brick turning machine 1, the large plate with the upward bottom surface is ejected to the conveying wire frame 6, the large plate passes through the conveying wire frame 6 to be positioned below a glue sprayer 2, after an electric eye 24 on the glue sprayer 2 detects the large plate, a PLC program of a control box 25 controls to start a glue pump 22, the glue pump 22 sends glue to nozzles 23, the nozzles 23 are uniformly arranged in a straight line, and the glue sprayed by the nozzles 23 is in a water curtain shape, so that the bottom surface of the large plate can be uniformly coated with the glue; when the electric eye 24 cannot detect the large plate, the glue sprayer 2 stops spraying glue; after the large plate is glued, the large plate is conveyed to the net sticking machine 3 through the conveying wire frame 6, an anti-abrasion net winding drum 32 on the net sticking machine 3 runs, the anti-abrasion net winding drum 32 sticks the anti-abrasion net on glue on the bottom surface of the large plate through the net covering winding drum 33, and when the large plate passes through the pressing winding drum 34, the anti-abrasion net, the glue and the bottom surface of the large plate are combined more tightly without gaps; after the large plate is attached with the anti-abrasion net, the large plate is connected to the anti-abrasion net cutting device 35, a heating resistance wire (not shown) is arranged on the anti-abrasion net cutting device 35, and after an electric eye of the anti-abrasion net cutting device 35 detects that the large plate leaves, the heating resistance wire heats (not shown) to cut off the anti-abrasion net; the large plate is covered with the anti-abrasion net and then reaches the drying box 4, the drying box 4 dries the large plate by adopting high-frequency infrared rays (not shown in the figure), so that the combined surface of the anti-abrasion net, the glue and the bottom surface of the large plate is solidified and dried, the drying temperature of the drying box 4 can be accurately controlled by an automatic temperature control system (not shown in the figure), the drying temperature is adjusted according to the change of the external environment temperature, the drying over-drying or over-wetting is avoided, and the best drying effect is ensured; and drying the large plates, then conveying the large plates to the second brick turning machine 5, rotating the large plates by 180 degrees through the second brick turning machine 5 to enable the front surfaces of the large plates to face upwards, and then conveying the large plates to the next procedure through the conveying line frame 6.
The above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the claims of the present invention.
Claims (5)
1. The device for covering the back surface of the ceramic large plate with the screen is characterized by comprising a first brick turning machine, a glue sprayer, a screen pasting machine, a drying box and a second brick turning machine which are sequentially connected with a conveying line frame, wherein the glue sprayer, the screen pasting machine and the drying box are all arranged above the conveying line frame.
2. The device for covering the back of the ceramic large plate with the screen according to claim 1, wherein the brick turning machine consists of a first turning cylinder, a second turning cylinder and a swing arm which is clamped between the first turning cylinder and the second turning cylinder and is respectively driven by the first turning cylinder and the second turning cylinder; the ceramic large plate is initially turned to be right side up, turned to be back side up through the first turning machine, covered with the net, and turned to be right side up through the second turning machine after the net is covered.
3. The device for covering the back of the large ceramic plate with the net according to claim 1, wherein the glue sprayer consists of an inverted U-shaped support frame, a glue pumping pump arranged on a top plate of the inverted U-shaped support frame, a nozzle, a brick feeding electric eye and a control box, wherein the nozzle is arranged at the bottom of the top plate of the inverted U-shaped support frame and penetrates through the top plate of the inverted U-shaped support frame, the brick feeding electric eye is arranged at the top of a conveying line frame below the nozzle, and the control box is arranged on a supporting leg of the inverted U-shaped support frame; the glue sprayer is used for uniformly spraying glue on the bottom surface of the large plate.
4. The device for covering the back of the ceramic large plate according to claim 1, wherein the net pasting machine consists of a frame, an anti-abrasion net winding drum arranged above the frame, an anti-abrasion net wound by the anti-abrasion net winding drum, a net covering roller, a pressing roller and an anti-abrasion net cutting device which are sequentially conveyed to the net covering roller; the net sticking machine is used for sticking the anti-abrasion net on the glue on the bottom surface of the large plate and connecting with the glue.
5. The device for covering the back surface of the large ceramic plate with the net according to claim 1, wherein the drying oven is an infrared drying oven and is used for solidifying glue and improving the adhesion between the wear-resistant net and the bottom surface of the large ceramic plate; the large plate reaches the drying box after being covered by the anti-abrasion net, the drying box dries the large plate by adopting high-frequency infrared rays, so that the combined surfaces of the anti-abrasion net, the glue and the bottom surface of the large plate are solidified and dried, and the drying temperature of the drying box can be accurately controlled by an automatic temperature control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121289490.3U CN216100927U (en) | 2021-06-09 | 2021-06-09 | Device for covering net on back of ceramic large plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121289490.3U CN216100927U (en) | 2021-06-09 | 2021-06-09 | Device for covering net on back of ceramic large plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216100927U true CN216100927U (en) | 2022-03-22 |
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ID=80720251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121289490.3U Active CN216100927U (en) | 2021-06-09 | 2021-06-09 | Device for covering net on back of ceramic large plate |
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| Country | Link |
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| CN (1) | CN216100927U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115677331A (en) * | 2022-11-22 | 2023-02-03 | 江西唯美陶瓷有限公司 | Impact-resistant high-strength ceramic rock plate and preparation method thereof |
-
2021
- 2021-06-09 CN CN202121289490.3U patent/CN216100927U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115677331A (en) * | 2022-11-22 | 2023-02-03 | 江西唯美陶瓷有限公司 | Impact-resistant high-strength ceramic rock plate and preparation method thereof |
| CN115677331B (en) * | 2022-11-22 | 2023-09-12 | 江西唯美陶瓷有限公司 | Impact-resistant high-strength ceramic rock plate and preparation method thereof |
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