CN210333204U - Continuous production line of wood-grain-like heat-insulation decorative integrated board facing panel - Google Patents
Continuous production line of wood-grain-like heat-insulation decorative integrated board facing panel Download PDFInfo
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- CN210333204U CN210333204U CN201920740646.1U CN201920740646U CN210333204U CN 210333204 U CN210333204 U CN 210333204U CN 201920740646 U CN201920740646 U CN 201920740646U CN 210333204 U CN210333204 U CN 210333204U
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- 238000010924 continuous production Methods 0.000 title claims abstract description 22
- 238000009413 insulation Methods 0.000 title claims description 14
- 238000001035 drying Methods 0.000 claims abstract description 114
- 239000002023 wood Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000002966 varnish Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 3
- 239000011707 mineral Substances 0.000 claims abstract description 3
- 238000000576 coating method Methods 0.000 claims description 33
- 239000011248 coating agent Substances 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 28
- 238000005034 decoration Methods 0.000 claims description 22
- 239000003973 paint Substances 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000006260 foam Substances 0.000 claims description 8
- 238000004321 preservation Methods 0.000 claims description 8
- 239000004575 stone Substances 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 238000009500 colour coating Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 4
- 238000004088 simulation Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 19
- 229910052918 calcium silicate Inorganic materials 0.000 description 15
- 239000000378 calcium silicate Substances 0.000 description 15
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 15
- 239000007921 spray Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 239000002987 primer (paints) Substances 0.000 description 5
- 230000001680 brushing effect Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 239000012774 insulation material Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a wood grain simulation keeps warm and decorates serialization production line of intergral template veneer panel, include grinder, first roller coat machine, first drying tunnel, second roller coat machine, second drying tunnel, real mineral varnish flush coater, first drying system, the various flush coater of water drum water, brush machine, second drying system, third roller coat machine and the third drying tunnel that connects through conveying mechanism transmission in proper order. The utility model discloses an useful part lies in: each process is completed by automatic equipment, the labor intensity of operators can be greatly reduced, all equipment can be easily purchased in the market, the production can be rapidly put into production, high-efficiency continuous production can be realized, and the production method has high production practical value.
Description
Technical Field
The utility model relates to a building and decoration material technical field, in particular to imitative wood grain keeps warm and decorates serialization line of intergral template veneer panel.
Background
The heat-insulation and decoration integrated plate with the wood-grain sandstone effect veneer enriches the veneer effect of the heat-insulation and decoration integrated plate, shows the decoration style which is as good as the high-end decoration style of natural wood-grain sandstone and the massive sandstone texture, can enable the architectural decoration style to be more personalized, differentiated and unique, can further show the architectural taste and improve the building added value.
The heat-preservation and decoration integrated plate is generally composed of a facing panel, an adhesive and a heat-preservation material; the facing panel and the heat insulation material are firmly adhered into a whole under the cold pressing action of the adhesive. Facing panels are commonly made by applying a facing coating over a non-asbestos fiber reinforced calcium silicate board. The adhesive, the heat-insulating material and the asbestos-free fiber reinforced calcium silicate board can be directly purchased from suppliers with mature technology on the market. The veneer effect belongs to the customizable product, and the heat preservation and decoration integrated board manufacturing enterprise can provide different veneer effects and colors according to different requirements of each client, so that the industrial and continuous production of the wood grain sandstone effect imitation coating on the asbestos-free fiber reinforced calcium silicate board is realized, the veneer panel is manufactured, and the heat preservation and decoration integrated board with the wood grain sandstone effect imitation veneer is a necessary trend for being pushed to the market.
Disclosure of Invention
In view of the above problem, an object of the utility model is to provide a continuous production line of imitative wood grain heat preservation decoration intergral template veneer panel can realize high-effect incessant production in succession, has very high production practical value.
In order to realize the purpose, the utility model discloses a technical scheme as follows:
the continuous production line of the wood-grain-like heat-insulating decorative integrated board veneer panel comprises a sander, a first roller coater, a first drying tunnel, a second roller coater, a second drying tunnel, a real stone paint sprayer, a first drying system, a water-in-water color sprayer, a brush coater, a second drying system, a third roller coater and a third drying tunnel which are sequentially connected in a transmission manner through a conveying mechanism.
Further, the sander is a wide belt sander.
Furthermore, the first roller coater and the second roller coater are both positive and negative roller coaters, uniform steel rollers and uniform rubber rollers with opposite rotation directions are arranged in the positive and negative roller coaters, the material taking roller is the uniform steel roller, and the coating roller is the uniform rubber roller.
Furthermore, the first drying tunnel and the second drying tunnel are both infrared lamp tube heating drying tunnels, and the length of each infrared lamp tube heating drying tunnel is 5-7 m.
Furthermore, the real mineral varnish spraying machine is a reciprocating type automatic air spraying machine.
Further, first drying system include first microwave heating drying tunnel and the vertical drying tunnel of first page turning, second drying system include second microwave heating drying tunnel and the vertical drying tunnel of second page turning, the vertical drying tunnel of third page turning for the third drying tunnel.
Further, the length of first microwave heating drying tunnel and second microwave heating drying tunnel is 10 ~ 15m, the size of first vertical drying tunnel of folding, the vertical drying tunnel of second folding and the vertical drying tunnel of third folding is: length, width, height = 8-9 m 6-7 m 5-7 m.
Further, the brush coater is a reciprocating brush automatic brush coater.
Further, the third roll coater is a sponge roll coater or a foam roll coater.
Further, the conveying mechanism is a stainless steel roller horizontal conveyor or a belt type lifting translation machine.
The utility model discloses following beneficial effect has: 1. each procedure on the production line of the utility model is completed by automatic equipment, which can greatly reduce the labor intensity of operators; 2. the main coating with the effect of the wood grain sandstone is finished by a real stone paint spraying machine, a water-in-water multicolor spraying machine and a brushing machine, the equipment is a full-automatic digital control program, and the consumption consistency of each paint on each panel can be controlled to the maximum extent, so that the repeatability of the veneer effect is ensured; 3. all equipment on the production line can be easily purchased in the market, and can be quickly put into production; 4. drying tunnels with different heating modes are arranged on the production line according to the drying requirements and the drying degrees of different coatings, so that the most efficient plate production efficiency is achieved by the most reasonable cost investment; 4. the continuous production line of the heat-preservation decorative integrated plate veneer panel with the wood-grain sandstone imitating effect can realize high-efficiency continuous production, is suitable for mass production and has high production practical value.
Drawings
Fig. 1 is a schematic view of the continuous production line of the present invention.
Description of the main component symbols: 1. a sanding machine; 2. a first roll coater; 3. a first drying tunnel; 4. a second roll coater; 5. a second drying tunnel; 6. a real stone paint spraying machine; 7. a first drying system; 71. a first microwave heating drying tunnel; 72. a first folding vertical drying tunnel; 8. water-in-water color spray painting equipment; 9. brushing a machine; 10. a second drying system; 101. a second microwave heating drying tunnel; 102. a second folding vertical drying tunnel; 11. a third roller coater; 12. a third drying tunnel; 131. a stainless steel roller horizontal conveyor; 132. a belt type jacking translation machine.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
As shown in fig. 1, a continuous production line of a wood-grain-like insulation and decoration integrated board facing panel comprises a sander 1, a first roller coater 2, a first drying tunnel 3, a second roller coater 4, a second drying tunnel 5, a real stone paint sprayer 6, a first drying system 7, a water-in-water color sprayer 8, a brush coater 9, a second drying system 10, a third roller coater 11 and a third drying tunnel 12 which are sequentially connected in a transmission manner through a conveying mechanism.
The sander 1 is a wide-band sander, the front sand rack is an adjustable steel roller, and the rear sand rack is a rubber roller polishing pad with a combined structure. The first roller coater 2 and the second roller coater 4 are both positive and negative roller coaters, uniform steel rollers and uniform rubber rollers with opposite rotation directions are arranged in the positive and negative roller coaters, the material taking roller is the uniform steel roller, and the coating roller is the uniform rubber roller. The first drying tunnel 3 and the second drying tunnel 5 are both infrared lamp tube heating drying tunnels, and the length of each infrared lamp tube heating drying tunnel is 6 m. The real stone paint sprayer 6 is a reciprocating automatic air sprayer, the feeding mode is screw pump feeding, and the atomization generating source is composed of an air compressor, a gas pipe, an air oil-water separator and a gas storage tank.
The first drying system 7 comprises a first microwave heating drying tunnel 71 and a first folding vertical drying tunnel 72, the second drying system 10 comprises a second microwave heating drying tunnel 101 and a second folding vertical drying tunnel 102, and the third drying tunnel 12 is a third folding vertical drying tunnel. The sizes of the first folding vertical drying channel, the second folding vertical drying channel and the third folding vertical drying channel are as follows: length, width, height =8.4m 6.8m 7m, and the heating systems of the first folding vertical drying tunnel 72, the second folding vertical drying tunnel 102 and the third folding vertical drying tunnel are equally divided into four sections: a preheating stage, a heating stage, a forced drying stage and a cooling stage. The length of the first microwave heating drying tunnel 71 and the second microwave heating drying tunnel 101 is 12 m.
The brush coating machine 9 is a reciprocating brush automatic brush coating machine, a whole strip of brushes is arranged along the long edge direction of the calcium silicate plate, and full-automatic digital control can be realized: when the brush is brushed for 2 times in a reciprocating way, the brush strips are automatically cleaned and dried for 1 time in a circulating reciprocating way. The third roll coater is a foam roll coater, the material taking roll is a uniformly distributed steel roll, and the coating roll is a uniformly distributed mesoporous foam roll. The water-in-water multicolor paint spraying machine 8 is a reciprocating automatic paint spraying machine, is provided with six water-in-water multicolor special spray guns, is provided with a photoelectric scanning system at an inlet, can automatically detect the size of a workpiece to realize accurate control of the opening and closing and formation of the spray guns, and adopts a pressure tank feeding mode. The conveying mechanism is a stainless steel roller horizontal conveyor 131 or a belt type jacking translation machine 132, and mainly aims to realize the parallel arrangement of continuous production lines and solve the problem of insufficient length of a production workshop; if the length of the production workshop is enough, a belt type jacking translation machine is not needed.
The utility model discloses a concrete step does:
s1, firstly, the fiber reinforced asbestos-free calcium silicate board enters a wide-band sander through a stainless steel roller conveyor (hereinafter referred to as a conveyor) to finish the sanding process.
And S2, continuously moving to a first forward and backward roller coater through a conveyor, wherein uniformly distributed steel rollers of the roller coater are close to uniformly distributed rubber rollers in parallel and rotate inwards at a constant speed, the transparent seal primer flows into a V-shaped space generated in the middle, the calcium silicate plate is pushed forwards at a constant speed by a conveyor belt and is in proper contact with the rubber rollers, and the transparent seal primer on the rubber rollers is uniformly coated on the calcium silicate plate.
And S3, continuously conveying the calcium silicate board to the first infrared heating drying tunnel through the conveyor, wherein the temperature in the drying tunnel is 40-50 ℃, the length of the drying tunnel is 6m, and the transparent penetrating primer can reach a surface dry state while generating a certain penetrating effect on the calcium silicate board.
And S4, continuously feeding the mixed paint into a second forward and reverse roller coater through a conveyor, enabling the mixed paint to flow into a V-shaped space formed between a steel roller and a rubber roller, advancing the calcium silicate plate forward by a conveyor belt at a constant speed, and properly contacting the calcium silicate plate with the rubber roller, so that the mixed paint on the rubber roller is uniformly coated on the transparent permeable primer coating.
And S5, continuously conveying to a second infrared heating drying tunnel through a conveyor, wherein the temperature in the drying tunnel is 50-60 ℃, the length of the drying tunnel is 6m, and the middle coating in the same color can quickly form a continuous coating film on the transparent seal primer coating.
S6, a belt type jacking translation machine, which mainly aims to realize the parallel arrangement of continuous production lines and solve the trouble of insufficient length of a production workshop; if the length of the production plant is sufficient, this equipment can be dispensed with.
S7, continuing to advance to a real stone paint spraying machine through a conveyor, continuously supplying the sandstone aggregate coating to a spray gun nozzle through a screw pump, accelerating and blowing off the coating through compressed air at the spray gun nozzle, enabling the coating to be uniformly sprayed on the middle coating in the same color through reciprocating motion of a spray gun, and obtaining the sandstone aggregate coating with any concave-convex effect by adjusting the feeding speed and the pressure of the spray gun through blowing, wherein the wet film thickness of the sandstone aggregate coating is 2-3 mm.
And S8, continuously moving to a third microwave heating drying tunnel through the conveyor, wherein the length of the drying tunnel is 12m, and the sandstone aggregate coating with thick coating can reach a surface dry state.
S9, continuously moving to the first folding vertical drying tunnel through the conveyor, wherein the temperature in the drying tunnel is 60-65 ℃, and the size of the drying tunnel is as follows: length, width and height =8.4m 6.8m 7m, and the thick sandstone aggregate coating is preheated, heated, forced dried and cooled to complete surface drying to solid drying.
And S10, continuing to pass through the water-in-water multicolor spraying machine of the conveyor, conveying the wood grain effect coating to the nozzle of the spray gun through the pressure tank, blowing the coating by compressed air at the nozzle of the spray gun, and uniformly spraying the coating on the sandstone aggregate by the reciprocating motion of the spray gun, wherein the wood grain effect coating has a dot effect on the sandstone aggregate.
S11, continuously moving to the brush coating machine through the conveyor, wherein the full-automatic digital control program can realize: and (3) positioning and centering the calcium silicate plate, reciprocating the brush for 2 times, automatically cleaning and drying the brush for 1 time, simultaneously advancing the previous calcium silicate plate to a fourth microwave heating drying channel through the conveyor, positioning and centering the next calcium silicate plate, and circularly reciprocating. The reciprocating motion of the brush strips on the brush brushing machine can realize the effect of brushing long-strip wood grains on the original punctiform wood grain effect coating.
And S12, moving to a fourth microwave heating drying tunnel, wherein the length of the drying tunnel is 6m, and the wood grain effect imitation coating can reach a surface dry state.
S13, continuously conveying to a second folding vertical drying tunnel through a conveyor, wherein the temperature in the drying tunnel is 60-65 ℃, and the size of the drying tunnel is as follows: length, width and height =8m 6.8m 5m, and the wood grain effect imitating coating is preheated, heated, forced dried and cooled to complete surface drying to solid drying.
And S14, continuously conveying the steel roll to a foam roll roller coater through a conveyor, enabling the finishing varnish to flow into a V-shaped space generated between the steel roll and the foam roll, advancing the calcium silicate board forward by a conveying belt at a constant speed to be in proper contact with the foam roll, and uniformly coating the finishing varnish on the foam roll on the coating with the effect of the imitation wood grain sandstone.
S15, continuously moving to a third folding vertical drying tunnel through a conveyor, wherein the temperature in the drying tunnel is 75-80 ℃, and the size of the drying tunnel is as follows: length, width, height =8m 6.8m 5m, and the finishing varnish coating is preheated, heated, forced dried and cooled to complete the surface drying to the full drying.
S16, finishing the production of the veneer panel of the heat-preservation and decoration integrated plate with the wood-grain sandstone imitating effect, and airing the panel on a template frame for later use.
The utility model discloses the follow-up process of veneer panel of production covers the protection film to utilize the gluing agent to become a firm whole through the cold pressing adhesion with the selected insulation material of design with the veneer panel of production, thereby obtain the decoration intergral template finished product that keeps warm.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a continuous production line of imitative wood grain heat preservation decoration intergral template veneer panel which characterized in that: the automatic water-in-water color coating machine comprises a sander, a first roller coater, a first drying tunnel, a second roller coater, a second drying tunnel, a real stone paint sprayer, a first drying system, a water-in-water color sprayer, a brush coater, a second drying system, a third roller coater and a third drying tunnel which are sequentially connected in a transmission manner through a conveying mechanism.
2. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: the sander is a wide-band sander.
3. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: the first roller coater and the second roller coater are both forward and reverse roller coaters, and uniformly distributed steel rollers and uniformly distributed rubber rollers with opposite rotation directions are arranged in the forward and reverse roller coaters.
4. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: the first drying tunnel and the second drying tunnel are both infrared lamp tube heating drying tunnels, and the length of each infrared lamp tube heating drying tunnel is 5-7 m.
5. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: the real mineral varnish spraying machine is a reciprocating type automatic air spraying machine.
6. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: first drying system include first microwave heating drying tunnel and the vertical drying tunnel of first page or leaf, second drying system include second microwave heating drying tunnel and the vertical drying tunnel of second page or leaf, the third drying tunnel be the vertical drying tunnel of third page or leaf.
7. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 6, wherein: the length of first microwave heating drying tunnel and second microwave heating drying tunnel is 10 ~ 15m, the size of first vertical drying tunnel of folding, the vertical drying tunnel of second folding and the vertical drying tunnel of third folding is: length, width, height = 8-9 m 6-7 m 5-7 m.
8. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: the brush coating machine is a reciprocating brush automatic brush coating machine.
9. The continuous production line of the wood-grain-like thermal insulation and decoration integrated board facing panel as claimed in claim 1, wherein: the third roll coater is a sponge roll coater or a foam roll coater.
10. The continuous production line of the wood-grain-like thermal insulation decorative integrated board veneer panel according to any one of claims 1 to 9, wherein: the conveying mechanism is a stainless steel roller horizontal conveyor or a belt type jacking translation machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920740646.1U CN210333204U (en) | 2019-05-22 | 2019-05-22 | Continuous production line of wood-grain-like heat-insulation decorative integrated board facing panel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920740646.1U CN210333204U (en) | 2019-05-22 | 2019-05-22 | Continuous production line of wood-grain-like heat-insulation decorative integrated board facing panel |
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| Publication Number | Publication Date |
|---|---|
| CN210333204U true CN210333204U (en) | 2020-04-17 |
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| CN201920740646.1U Active CN210333204U (en) | 2019-05-22 | 2019-05-22 | Continuous production line of wood-grain-like heat-insulation decorative integrated board facing panel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115195285A (en) * | 2022-06-15 | 2022-10-18 | 宜昌金宝乐器制造有限公司 | Piano upright post coating production line and method |
-
2019
- 2019-05-22 CN CN201920740646.1U patent/CN210333204U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115195285A (en) * | 2022-06-15 | 2022-10-18 | 宜昌金宝乐器制造有限公司 | Piano upright post coating production line and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231026 Address after: Room 218, No. 868-3 Lianmei Street, Lianhua Town, Tong'an District, Xiamen City, Fujian Province, 361000 Patentee after: Xiamen Rongchanglong Trading Co.,Ltd. Address before: 361000 No.136, Lianmei Third Road, Lianhua Town, Tong'an District, Xiamen City, Fujian Province Patentee before: Guke Energy Conservation Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |