CN216097877U - Machine tool cutter wear real-time monitoring system - Google Patents
Machine tool cutter wear real-time monitoring system Download PDFInfo
- Publication number
- CN216097877U CN216097877U CN202122906649.8U CN202122906649U CN216097877U CN 216097877 U CN216097877 U CN 216097877U CN 202122906649 U CN202122906649 U CN 202122906649U CN 216097877 U CN216097877 U CN 216097877U
- Authority
- CN
- China
- Prior art keywords
- cutter
- motor
- gear
- machine tool
- monitoring system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000012544 monitoring process Methods 0.000 title claims abstract description 36
- 230000005611 electricity Effects 0.000 claims description 5
- 238000005299 abrasion Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Landscapes
- Machine Tool Sensing Apparatuses (AREA)
Abstract
The utility model discloses a real-time monitoring system for wear of a machine tool cutter, which comprises a cutter holder and a rotating assembly, wherein the cutter holder is arranged on the cutter holder; a tool apron: the middle part is matched with a cutter body, the top of the cutter holder is in threaded connection with a screw, and the screw corresponds to the cutter body; a rotating assembly: including ring channel, rotating ring, ring gear, first motor and gear, the terminal surface at the blade holder is seted up to the ring channel, the rotating ring rotates to be connected in the ring channel, the ring gear is fixed to be cup jointed on the rotating ring, the top of blade holder is located to first motor, the fixed cup joint of gear is on the output shaft of first motor, and gear and ring gear intermeshing, be equipped with the monitoring subassembly on the rotating subassembly, be equipped with adjusting part on the monitoring subassembly, this lathe cutter wearing and tearing real-time monitoring system can realize the real-time supervision to the cutter in service behavior, then can judge the degree of wear of cutter to and the time cutter replacement, can effectively avoid causing great influence to the processing of part, and the practicality is stronger.
Description
Technical Field
The utility model relates to the technical field of machine tool cutters, in particular to a real-time monitoring system for machine tool cutter abrasion.
Background
The machine tool is a machine for manufacturing machines, generally divided into a metal cutting machine tool, a forging machine tool, a woodworking machine tool and the like, parts with high precision requirements and fine surface roughness requirements are generally machined finally on the machine tool by a cutting method, the numerical control machine tool is a numerical control machine tool for short, and is an automatic machine tool provided with a program control system.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to overcome the existing defects, and provide a real-time monitoring system for the abrasion of the machine tool cutter, which can realize the real-time monitoring of the use condition of the cutter, judge the abrasion degree of the cutter, and replace the cutter in time, can effectively avoid great influence on the processing of parts, has strong practicability, and can effectively solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a real-time monitoring system for the abrasion of a machine tool cutter comprises a cutter holder and a rotating assembly;
a tool apron: the middle part is matched with a cutter body, the top of the cutter holder is in threaded connection with a screw, and the screw corresponds to the cutter body;
a rotating assembly: the annular groove is formed in the end face of the cutter holder, the rotating ring is rotatably connected in the annular groove, the gear ring is fixedly sleeved on the rotating ring, the first motor is arranged at the top of the cutter holder, the gear is fixedly sleeved on an output shaft of the first motor, the gear and the gear ring are meshed with each other, a monitoring assembly is arranged on the rotating assembly, and an adjusting assembly is arranged on the monitoring assembly;
wherein: the automatic cutter holder is characterized by further comprising a single chip microcomputer, wherein the single chip microcomputer is arranged at the top of the cutter holder, the input end of the single chip microcomputer is electrically connected with the output end of an external power supply, and the output end of the single chip microcomputer is electrically connected with the input end of the first motor.
Further, the side of swivel becket is located to runner assembly still including extension board and branch, the surface of extension board is located to branch, and the positive and negative reciprocating rotation of the usable first motor of runner assembly drives the gear and rotates, and first motor can only forward or the ninety degrees of reverse rotation promptly, and the gear can realize the reciprocating rotation of swivel becket through meshing with the ring gear, then the reciprocal rotation of accessible extension board and branch realization camera, then can carry out more detailed observation to the cutter.
Further, the monitoring component comprises a support, a cylindrical seat, a base, a circular seat and a camera, the support is arranged at the top end of the supporting rod, the cylindrical seat is rotatably connected to the top of the support, the top of the cylindrical seat is arranged on the base, the top of the base is arranged on the circular seat, the camera is arranged on the surface of the circular seat, the camera is electrically connected with the single chip microcomputer in a two-way mode, the output end of the camera is electrically connected with the input end of a display screen on an external machine tool, the camera used for the monitoring component monitors the cutter in real time, the camera is connected with an external display screen, and a worker can observe the use condition of the cutter in real time.
Further, still include front stall and light, the leading flank of circle seat is located to the front stall, the light is located on the front stall, the input of light is connected with the output electricity of singlechip, and the light can realize the illumination, makes the monitoring more clear.
Further, still include spacing groove and protection casing, the surface edge of round seat is seted up in the spacing groove, the protection casing corresponds with the spacing groove, and the protection casing material is clear glass, can protect the camera.
Further, the adjusting part includes curb plate, worm wheel and second motor, the side of support is located to the curb plate, the worm rotates to be connected on the curb plate, the fixed end connection of worm wheel is at the tip of cylinder seat, the side of curb plate is located to the second motor, the output shaft of second motor and the tip fixed connection of worm, the input of second motor is connected with the output electricity of singlechip, and the rotation of the usable second motor of adjusting part drives the worm and rotates, and the worm can realize the rotation of cylinder seat through meshing with the worm wheel, and then can adjust the angle of camera, makes monitoring more comprehensive clear.
Compared with the prior art, the utility model has the beneficial effects that: this machine tool cutter wearing and tearing real-time monitoring system has following benefit:
1. this lathe cutter wearing and tearing real-time monitoring system's rotatable subassembly positive and negative reciprocating rotation drive gear rotates, and first motor can only forward or reverse rotation ninety degrees promptly, and the gear can realize the reciprocating rotation of swivel becket through meshing with the ring gear, then the reciprocating rotation of accessible extension board and branch realization camera, then can carry out more detailed observation to the cutter.
2. The rotation of the usable second motor of this lathe cutter wearing and tearing real-time supervision system's adjusting part drives the worm and rotates, and the worm can realize the rotation of cylinder seat through meshing with the worm wheel, and then can adjust the angle of camera, makes more comprehensive clear of monitoring.
3. This lathe cutter wearing and tearing real-time supervision system's usable camera of monitoring subassembly carries out real-time supervision to the cutter, and the camera is through being connected with external display screen, and the staff can observe the in service behavior of cutter in real time.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged schematic structural view of the point A of the present invention;
FIG. 3 is a schematic cross-sectional view of the present invention.
In the figure: the device comprises a tool apron 1, a single chip microcomputer 11, a tool body 12, a screw 13, a rotating assembly 2, a ring groove 21, a rotating ring 22, a gear ring 23, a first motor 24, a gear 25, a support plate 26, a support rod 27, a front seat 3, an illuminating lamp 31, a monitoring assembly 4, a support seat 41, a cylindrical seat 42, a base 43, a circular seat 44, a camera 45, a limiting groove 5, a protective cover 51, an adjusting assembly 6, a side plate 61, a worm 62, a worm gear 63 and a second motor 64.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present embodiment provides a technical solution: a real-time monitoring system for the abrasion of a machine tool cutter comprises a cutter holder 1 and a rotating assembly 2;
a tool apron 1: the middle part is matched with a cutter body 12, the top of the cutter holder 1 is in threaded connection with a screw 13, and the screw 13 corresponds to the cutter body 12;
the rotating assembly 2: the device comprises an annular groove 21, a rotating ring 22, a gear ring 23, a first motor 24 and a gear 25, wherein the annular groove 21 is arranged on the end surface of a cutter holder 1, the rotating ring 22 is rotatably connected in the annular groove 21, the gear ring 23 is fixedly sleeved on the rotating ring 22, the first motor 24 is arranged at the top of the cutter holder 1, the gear 25 is fixedly sleeved on an output shaft of the first motor 24, the gear 25 is meshed with the gear ring 23, the rotating assembly 2 further comprises a support plate 26 and a support rod 27, the support plate 26 is arranged on the side surface of the rotating ring 22, the support rod 27 is arranged on the surface of the support plate 26, the rotating assembly 2 is provided with a monitoring assembly 4, the monitoring assembly 4 comprises a support 41, a cylindrical seat 42, a base 43, a circular seat 44 and a camera 45, the support 41 is arranged at the top end of the support rod 27, the cylindrical seat 42 is rotatably connected at the top of the support 41, the base 43 is arranged at the top of the cylindrical seat 42, the circular seat 44 is arranged at the top of the base 43, the camera 45 is arranged on the surface of the circular seat 44, the camera 45 is electrically connected with the single chip microcomputer 11 in a bidirectional mode, the output end of the camera 45 is electrically connected with the input end of a display screen on an external machine tool, the monitoring assembly 4 is provided with the adjusting assembly 6, the adjusting assembly 6 comprises a side plate 61, a worm 62, a worm wheel 63 and a second motor 64, the side plate 61 is arranged on the side face of the support 41, the worm 62 is rotatably connected to the side plate 61, the worm wheel 63 is fixedly sleeved at the end portion of the cylindrical seat 42, the second motor 64 is arranged on the side face of the side plate 61, the output shaft of the second motor 64 is fixedly connected with the end portion of the worm 62, and the input end of the second motor 64 is electrically connected with the output end of the single chip microcomputer 11;
wherein: still include singlechip 11, singlechip 11 locates the top of blade holder 1, and the input of singlechip 11 is connected with external power supply's output electricity, and the output of singlechip 11 is connected with the input of first motor 24 electricity.
Wherein: the front seat 3 is arranged on the front side surface of the round seat 44, the illuminating lamp 31 is arranged on the front seat 3, and the input end of the illuminating lamp 31 is electrically connected with the output end of the singlechip 11; the round base structure further comprises a limiting groove 5 and a protective cover 51, wherein the limiting groove 5 is formed in the edge of the surface of the round base 44, and the protective cover 51 corresponds to the limiting groove 5.
The gear 25 is driven to rotate by the forward and reverse reciprocating rotation of the first motor 24, namely, the first motor 24 can only rotate ninety degrees in the forward direction or the reverse direction, the gear 25 is meshed with the gear ring 23, the reciprocating rotation of the rotating ring 22 can be realized, and then the reciprocating rotation of the camera 45 can be realized through the support plate 26 and the support rod 27.
The working principle of the machine tool cutter abrasion real-time monitoring system provided by the utility model is as follows: firstly, at the in-process of digit control machine tool work, utilize camera 45 to carry out real-time supervision to the cutter, camera 45 is through being connected with external display screen, the staff can observe the in service behavior of cutter in real time, and, utilize the positive and negative reciprocating rotation of first motor 24 to drive gear 25 and rotate, first motor 24 can only forward or reverse rotation ninety degrees, gear 25 is through meshing with ring gear 23, can realize the reciprocating rotation of swivel 22, then the reciprocating rotation of camera 45 is realized to accessible extension board 26 and branch 27, secondly, utilize the rotation of second motor 64 to drive worm 62 and rotate, worm 62 is through meshing with worm wheel 63, can realize the rotation of cylinder seat 42, and then can adjust the angle of camera 45, make the more comprehensive clear of monitoring.
It should be noted that the specific model of the core chip of the single chip microcomputer 11 disclosed in the above embodiments is an MCS-51 single chip microcomputer, the first motor 24, the second motor 64, the illuminating lamp 31 and the camera 45 can be freely configured according to the actual application scenario, the first motor 24 and the second motor 64 can be selected from micro motors, the illuminating lamp 31 can be selected from LED illuminating lamps, and the camera 45 can be selected from micro cameras. The single chip microcomputer controls the first motor 24, the second motor 64, the illuminating lamp 31 and the camera 45 to work by adopting a common method in the prior art.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. The utility model provides a machine tool cutter wearing and tearing real-time monitoring system which characterized in that: comprises a tool apron (1) and a rotating component (2);
tool apron (1): the middle part of the cutter body (12) is matched, the top of the cutter holder (1) is in threaded connection with a screw (13), and the screw (13) corresponds to the cutter body (12);
rotating assembly (2): the device comprises an annular groove (21), a rotating ring (22), a gear ring (23), a first motor (24) and a gear (25), wherein the annular groove (21) is formed in the end face of a cutter holder (1), the rotating ring (22) is rotatably connected in the annular groove (21), the gear ring (23) is fixedly sleeved on the rotating ring (22), the first motor (24) is arranged at the top of the cutter holder (1), the gear (25) is fixedly sleeved on an output shaft of the first motor (24), the gear (25) and the gear ring (23) are meshed with each other, a monitoring assembly (4) is arranged on the rotating assembly (2), and an adjusting assembly (6) is arranged on the monitoring assembly (4);
wherein: the tool apron is characterized by further comprising a single chip microcomputer (11), wherein the single chip microcomputer (11) is arranged at the top of the tool apron (1), the input end of the single chip microcomputer (11) is electrically connected with the output end of an external power supply, and the output end of the single chip microcomputer (11) is electrically connected with the input end of the first motor (24).
2. The machine tool wear real-time monitoring system of claim 1, wherein: the rotating assembly (2) further comprises a support plate (26) and a support rod (27), the support plate (26) is arranged on the side face of the rotating ring (22), and the support rod (27) is arranged on the surface of the support plate (26).
3. The machine tool wear real-time monitoring system of claim 2, wherein: the monitoring assembly (4) comprises a support (41), a cylindrical seat (42), a base (43), a round seat (44) and a camera (45), the support (41) is arranged at the top end of the support rod (27), the cylindrical seat (42) is rotatably connected to the top of the support (41), the base (43) is arranged at the top of the cylindrical seat (42), the round seat (44) is arranged at the top of the base (43), the camera (45) is arranged on the surface of the round seat (44), the camera (45) is electrically connected with the single chip microcomputer (11) in a two-way mode, and the output end of the camera (45) is electrically connected with the input end of a display screen on an external machine tool.
4. The machine tool wear real-time monitoring system of claim 3, wherein: still include front bezel (3) and light (31), the leading flank of circle seat (44) is located in front bezel (3), on front bezel (3) was located in light (31), the input of light (31) is connected with the output electricity of singlechip (11).
5. The machine tool wear real-time monitoring system of claim 3, wherein: still include spacing groove (5) and protection casing (51), the surperficial edge of round seat (44) is seted up in spacing groove (5), protection casing (51) correspond with spacing groove (5).
6. The machine tool wear real-time monitoring system of claim 3, wherein: the adjusting assembly (6) comprises a side plate (61), a worm (62), a worm wheel (63) and a second motor (64), the side plate (61) is arranged on the side face of the support (41), the worm (62) is rotatably connected to the side plate (61), the worm wheel (63) is fixedly sleeved at the end part of the cylindrical seat (42), the second motor (64) is arranged on the side face of the side plate (61), an output shaft of the second motor (64) is fixedly connected with the end part of the worm (62), and an input end of the second motor (64) is electrically connected with an output end of the single chip microcomputer (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122906649.8U CN216097877U (en) | 2021-11-25 | 2021-11-25 | Machine tool cutter wear real-time monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122906649.8U CN216097877U (en) | 2021-11-25 | 2021-11-25 | Machine tool cutter wear real-time monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216097877U true CN216097877U (en) | 2022-03-22 |
Family
ID=80718814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122906649.8U Expired - Fee Related CN216097877U (en) | 2021-11-25 | 2021-11-25 | Machine tool cutter wear real-time monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216097877U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734270A (en) * | 2022-05-06 | 2022-07-12 | 常州汎亚液压机器有限公司 | Turning center |
-
2021
- 2021-11-25 CN CN202122906649.8U patent/CN216097877U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114734270A (en) * | 2022-05-06 | 2022-07-12 | 常州汎亚液压机器有限公司 | Turning center |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN216097877U (en) | Machine tool cutter wear real-time monitoring system | |
| CN202021425U (en) | Laser slope cutting head apparatus with a swinging shaft | |
| CN209288375U (en) | The lathe of semicircle orifice is covered in a kind of milling press machine | |
| CN111331378A (en) | Turning, milling and grinding integrated machine | |
| CN217859160U (en) | Portable large gear field restoration mills tooth frock | |
| CN201483098U (en) | Thread milling power head | |
| CN215034204U (en) | Gear deburring equipment for hydraulic gear pump production | |
| CN213498301U (en) | Grinding equipment for machining bucket teeth | |
| CN213317729U (en) | Numerical control lathe without spindle box | |
| CN211708715U (en) | Clamp device for controlling concentric roundness of lathe machining | |
| CN108581613A (en) | A kind of lathe removes waste material device | |
| CN210879831U (en) | Shielding film die-cutting knife roller | |
| CN221696143U (en) | Tool rest feeding structure of machine tool | |
| CN215147636U (en) | Deburring device for valve production and processing | |
| CN111300108A (en) | Novel material processing device capable of automatically changing tools by utilizing gear turnover movement | |
| CN210938387U (en) | Novel structure of direct-drive dividing head | |
| CN219275295U (en) | Numerical control machine tool machining protective cover | |
| CN216421119U (en) | Spring chuck clamping mechanism of numerical control lathe | |
| CN213410532U (en) | Sun wheel cutting device | |
| CN218874621U (en) | Turning and milling power combination machine convenient for replacing power head | |
| CN217619970U (en) | Online cutter monitoring device for groove grinding machine | |
| CN221159514U (en) | Material transferring device for numerical control machine tool machining | |
| CN218017713U (en) | Automatic feeding grinding wheel polisher | |
| CN213080425U (en) | Steel plate groove machining device | |
| CN216575757U (en) | High-precision milling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220322 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |