CN216092380U - High-efficiency energy-saving cleaning device for filter press - Google Patents

Abstract

The utility model discloses a high-efficiency energy-saving cleaning device for a filter press, which comprises guide rails and linear motors, wherein the guide rails are two and are bilaterally and symmetrically distributed, the two guide rails are respectively provided with one linear motor, the two linear motors are provided with fixing frames, each fixing frame is composed of a top plate, a side plate and a bottom plate, the bottom of the top plate of each fixing frame is provided with two connecting rods, a connecting plate is arranged between the two connecting rods, the connecting plate is provided with a plurality of through holes, a lifting rod is respectively arranged in each through hole, a transverse sealing container is arranged between every two transverse lifting rods, the side surface of each side plate of each fixing frame is provided with a rectangular through hole, a guide rod is arranged in each rectangular through hole, each guide rod is provided with a lifting block, the middle lower part of each side plate is provided with a second belt wheel fixing frame, a second belt wheel is arranged on each second belt wheel fixing frame, the top surface of the bottom plate is provided with a motor, and a winch is arranged on a rotating shaft of the motor. The utility model has the advantages of cleanness, high efficiency, energy conservation, overall cleanness and the like.

Description

High-efficiency energy-saving cleaning device for filter press

[ technical field ] A method for producing a semiconductor device

The utility model belongs to the technical field of filter presses, and particularly relates to a high-efficiency and energy-saving filter press cleaning device.

[ background of the utility model ]

A mechanical device for dialyzing liquid by applying a certain pressure to a subject by using a special filter medium in a filter press is a common solid-liquid separation device. A plate and frame filter press (plate and frame filter press) is one of filter press types, and a group of filter chambers are formed by alternately arranged filter plates and filter frames. The surface of the filter plate is provided with grooves, and the convex parts of the grooves are used for supporting the filter cloth. The filter frame and the filter plate are provided with through holes at the corners, and the through holes form a complete channel after being assembled, and suspension, washing water and filtrate can be introduced into the channel.

Plate and frame filter press is after using a period, the surface of filter cloth and filter plate can adhere to attachments such as impurity, if not in time clearance, when using next time, can be too much because of the attachment, lead to filtering channel to block up, the filtering quality of filter cloth can reduce, consequently, need clean on time filter cloth and filter plate, the clean mode commonly used at present is artifical handheld high pressure nozzle handle, stretch into the shower nozzle between filter plate and the filter plate, spray rinsing filter plate and filter cloth, each position of clean that this clearance mode can not be complete, many operating personnel's physical demands are high simultaneously, low working efficiency, it is great to the consumption of water.

[ Utility model ] content

The utility model aims to provide an efficient and energy-saving cleaning device for a filter press, which solves the problems of incomplete cleaning, low cleaning efficiency, high water resource consumption and the like in the conventional cleaning mode of the filter press.

In order to solve the technical problems, the utility model adopts the following technical scheme:

a high-efficiency energy-saving cleaning device for a filter press comprises guide rails and linear motors, wherein the guide rails are symmetrically distributed in the left and right directions, the two guide rails are respectively provided with one linear motor, the two linear motors are provided with fixing frames, each fixing frame is composed of a top plate, a side plate and a bottom plate, the bottom of the top plate of each fixing frame is provided with two connecting rods, a connecting plate is arranged between the two connecting rods, the connecting plate is provided with a plurality of through holes, a lifting rod is respectively arranged in the plurality of through holes, a transverse sealing container is arranged between every two transverse lifting rods, a rectangular through hole is formed in the side surface of the side plate of each fixing frame, a guide rod is arranged in the rectangular through hole, a lifting block is arranged on the guide rod, the top surface of the rectangular through hole is provided with a through groove, and the front end surface of the side plate is provided with a round hole, the round hole runs through preceding terminal surface and the rear end face that the logical groove was passed to the round hole, be equipped with the round bar in the through hole, be equipped with first band pulley on the round bar, the well lower part of curb plate is equipped with second band pulley mount, be equipped with the second band pulley on the second band pulley mount, the top surface of bottom plate is equipped with the motor, be equipped with the capstan winch in the pivot of motor, metal rope on the capstan winch passes the trough of belt of second band pulley and the trough of belt of first band pulley and the top of elevator is connected.

Furthermore, the left end face and the right end face of the top plate are respectively provided with a side plate, the bottoms of the side plate at the left end of the top plate and the side plate at the right end of the top plate are respectively provided with a bottom plate, and the two bottom plates are respectively positioned at the tops of the linear motors of the guide rails at the left side and the right side.

Furthermore, a sensor is arranged on the connecting rod.

Further, the top surface of lifter is equipped with the stopper, the pipeline hole has been seted up to the stopper top surface, the pipeline hole extends to on the lateral wall of lifter from the top surface of stopper, the ring channel has still been seted up on the lateral wall of lifter, ring channel and pipeline hole intercommunication.

Furthermore, a transverse avoiding hollow groove is formed between the through hole in the connecting plate and the through hole in the transverse direction.

Furthermore, the transverse sealing container body is a rectangular square tube, a plurality of holes are formed in the front end face and the rear end face of the transverse sealing container, and a sprayer or an air nozzle is arranged on the holes.

Furthermore, the top surface of the lifting block is contacted with the bottom surface of the limiting block on the lifting rod.

Further, the first pulley is located in the through groove of the side plate.

Further, the second belt wheel fixing frame is composed of a front fixing plate, a rear fixing plate and a cross rod, the front fixing plate is arranged on the front end face of the side plate, the rear fixing plate is arranged on the rear end face of the side plate, the cross rod is arranged between the front fixing plate and the rear fixing plate, and the second belt wheel is arranged on the cross rod.

Furthermore, the structures and the layouts of the side plate and the bottom plate at the left end of the top plate of the fixing frame are the same as those of the side plate and the bottom plate at the right end of the top plate of the fixing frame, and are distributed symmetrically with each other.

The utility model has the following beneficial effects:

(1) this cleaning device can spray the washing from top to bottom all-round filter cloth and the filter plate to the pressure filter, shortens the manual cleaning required time, and simultaneously at abluent in-process, the horizontal seal container on the other lifter can also blow to the filter cloth that preceding water was clean, blows off water and remaining tiny impurity on the filter cloth, and the maximize reduces to have impurity on the filter cloth to adhere to, improves the filterability of filter cloth, carries out comprehensive cleanness to filter cloth and filter plate.

(2) This cleaning device is automatic to be fed, just washs after the lifter stretches into between the filter plate, and operating personnel only need control relevant procedure alright, reduces operating personnel's working strength, has improved cleaning work's efficiency.

(3) The cleaning device has the advantages that the cleaning and blowing are comprehensive, the manual cleaning time can be shortened, when the lifting rod ascends, the water and gas cut-off can be controlled, when cleaning is carried out, the water spraying and blowing are started again, and the water resource and the electric energy are effectively saved.

[ description of the drawings ]

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a first perspective view of the present invention;

FIG. 2 is a partial schematic view at A of FIG. 1;

FIG. 3 is a second perspective view of the present invention;

FIG. 4 is a partial schematic view at B of FIG. 3;

FIG. 5 is a front view of the present invention;

FIG. 6 is a partial schematic view at C of FIG. 5;

FIG. 7 is a perspective view of the mount of the present invention;

FIG. 8 is a schematic perspective view of the telescoping pole and transverse sealed container of the present invention;

FIG. 9 is a partial schematic view at D of FIG. 8;

FIG. 10 is a perspective view of a second wheeled mount of the present invention;

FIG. 11 is a top view of the elevator block of the present invention;

fig. 12 is a top view of a web of the present invention.

1. A guide rail; 2. a linear motor; 3. a fixed mount; 3-1, a top plate; 3-2, side plates; 3-3, a guide rod; 3-4, a bottom plate; 3-5, connecting rod; 3-6, connecting plates; 3-7, a sensor; 4. a lifting rod; 4-1, a limiting block; 4-2, an annular groove; 4-3, pipeline holes; 5. a second belt wheel fixing frame; 5-1, a front fixing plate; 5-2, fixing the rear plate; 5-3, a cross bar; 6. a round bar; 7. a first pulley; 8. a second pulley; 9. a motor; 10. a winch; 10-1, a metal rope; 11. transversely sealing the container; 11-1, a spray head; 11-2, air tap; 11-3, a water gas port; 12. a lifting block.

[ detailed description ] embodiments

The following is a detailed description of specific embodiments.

The present invention will be described in further detail with reference to specific embodiments. It should be emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the utility model or its application.

As shown in figures 1-12, the high-efficiency energy-saving cleaning device for the filter press comprises guide rails 1 and linear motors 2, wherein the two guide rails 1 are symmetrically distributed on the left side and the right side of the filter press, the two guide rails 1 are respectively provided with one linear motor 2, the two linear motors 2 are respectively provided with a fixed frame 3, as shown in figure 7, the fixed frame 3 is composed of a top plate 3-1, side plates 3-2 and bottom plates 3-4, the left end surface and the right end surface of the top plate 3-1 are respectively provided with one side plate 3-2, the bottom of the side plate 3-2 at the left end of the top plate 3-1 and the bottom of the side plate 3-2 at the right end of the top plate 3-4 are respectively arranged at the tops of the linear motors 2 of the guide rails 1 at the left side and the guide rails 1 at the right side of the filter press. Two connecting rods 3-5 are arranged at the bottom of a top plate 3-1 of the fixing frame 3, sensors 3-7 are arranged on the connecting rods 3-5, the type of the sensor is any one of a distance sensor, a pressure sensor or a laser sensor, and a connecting plate 3-6 is arranged between the two connecting rods 3-5.

As shown in figure 12, four through holes are formed in the connecting plate 3-6, transverse avoiding hollowed-out grooves are formed between the through holes in the connecting plate 3-6 and the through holes transversely, a lifting rod 4 is arranged in each through hole, a limiting block 4-1 is arranged on the top surface of the lifting rod 4-1, a pipeline hole 4-3 is formed in the top surface of the limiting block 4-1, the pipeline hole 4-3 extends to the side wall of the lifting rod 4 from the top surface of the limiting block 4-1, the pipeline hole 4-3 is a hole when passing through the limiting block 4-1 and is a circular arc deep groove when passing through the lifting rod 4, an annular groove 4-2 is further formed in the side wall of the lifting rod 4, and the annular groove 4-2 is communicated with the pipeline hole 4-3. The number of the pipeline holes 4-3 is determined according to the situation, the pipeline holes 4-3 are used for guiding the air pipes or the water pipes to extend to the transverse sealing container 11 through the pipeline holes 4-3 and the annular grooves 4-2 and are connected with the water air ports 11-3 on the transverse sealing container 11, and therefore the air pipes or the water pipes can be abducted through the design, and the lifting rod 4 can conveniently do lifting action. The top surface of the limiting block is also provided with a circular through hole. As shown in figure 8, a transverse sealing container 11 is arranged between every two transverse directions of four lifting rods 4, the body of the transverse sealing container 11 is a rectangular square tube, a plurality of holes are arranged on the front end surface and the rear end surface of the transverse sealing container 11, a spray head 11-1 for spraying water or an air nozzle 11-2 for blowing air are arranged on the holes, a water air port 11-3 is arranged on the top surface of the transverse sealing container 11, a rectangular through hole is arranged on the side surface of a side plate 3-2 of a fixing frame 3, a guide rod 3-3 is arranged in the rectangular through hole, a lifting block 12 is arranged on the guide rod 3-3, as shown in figure 11, the body of the lifting block 12 is a rectangular block, the right end surface of the lifting block 12 protrudes outwards, a hole for the guide rod 3-3 to pass through is arranged on the top surface of the lifting block 12, a threaded through hole is arranged on the top surface of the protruding part of the right end surface of the lifting block, the top surface of the lifting block 12 is contacted with the bottom surface of a limiting block 4-1 on the lifting rod 4, the circular through hole of the stopper 4-1 on the top surface of the lifting rod 4 and the threaded through hole of the lifting block 12 are coaxial, so that they can be connected and fixed by using bolts.

As shown in fig. 2, a through groove is formed in the top surface of the rectangular through hole of the side plate 3-3, a through round hole is formed in the front end surface of the side plate 3-3, the through round hole penetrates through the front end surface and the rear end surface of the through groove, a round rod 6 is arranged in the through hole, a first belt pulley 7 is arranged on the round rod 6, and the first belt pulley 7 is located in the through groove of the side plate.

The middle lower part of the side plate 3-3 is provided with a second belt wheel fixing frame 5, the second belt wheel fixing frame 5 consists of a front fixing plate 5-1, a rear fixing plate 5-2 and a cross rod 5-3, as shown by combining the figure 1, the figure 6 and the figure 10, the front fixing plate 5-1 is arranged on the front end surface of the side plate 3-2, the rear fixing plate 5-2 is arranged on the rear end surface of the side plate 3-2, the cross rod 5-3 is arranged between the front fixing plate 5-1 and the rear fixing plate 5-2, and the cross rod 5-3 is provided with a second belt wheel 8.

The top surface of the bottom plate 3-4 is provided with a motor 9, a rotating shaft of the motor 9 is provided with a winch 10, a metal rope 10-1 is wound on the winch 10, the metal rope 10-1 of the winch 10 penetrates through a belt groove of the second belt wheel 8 and a belt groove of the first belt wheel 7 to be connected with the top of the lifting block 12, and the connection mode can be designed according to needs.

The structures and the layouts of the side plate 3-2 and the bottom plate 3-4 at the left end of the top plate 3-1 of the fixing frame 3 and the structures and the layouts of the side plate 3-2 and the bottom plate 3-4 at the right end of the top plate 3-1 of the fixing frame 3 are the same and are symmetrically distributed on the linear motors 2 at the left side and the right side of the filter press, and a controller and a control program for controlling the cleaning device to work are the prior art, so that the detailed description is omitted.

The working process is as follows: the guide rail 1 and the linear motor 2 of the cleaning device are of the prior structure, the guide rail 1 and the linear motor 2 are symmetrically arranged at two sides of a filter press, a fixed frame 3 and parts thereof are arranged on the two linear motors 2, after the filter press stops working, the filter press is opened, the linear motors 2 can drive the fixed frame 3 and the parts thereof to move, when the filter press moves to the filter plate, a motor 9 is started to drive a winch 10 to rotate, the winch 10 releases a rope, a lifting rod 4 descends from a connecting plate 3-6, the lifting rods 4 of the structural design are four, and simultaneously every two lifting rods 4 are respectively connected with a transverse sealed container 11, therefore, the lifting rods 4 and the transverse sealed containers 11 are two groups, the transverse sealed containers 11 on the two groups of lifting rods 4 respectively carry out high-pressure water spraying and high-pressure air blowing work, when the lifting rods 4 and the transverse sealed containers 11 descend between the two filter plates, the front and back end face spray nozzles 11-1 of the transverse sealed container 11 at the front part of the connecting plate 3-6 spray water, the opposite end surfaces of the two filter plates and the filter cloth are cleaned by spraying water, the air nozzles 11-2 on the front and back end surfaces of the transverse sealing container 11 at the back of the connecting plate 3-6 are temporarily not operated, when the lifting rod 4 is lifted and the linear motor 2 moves to clean for the second time, the lifting rod 4 is lowered, the spray heads on the front and back end surfaces of the transverse sealing container at the front of the connecting plate 3-6 spray water and clean the opposite end surfaces of the two filter plates and the filter cloth by spraying water, at the moment, the air nozzles 11-2 on the front and back end surfaces of the transverse sealing container 11 at the back of the connecting plate 3-6 start high-pressure air blowing in the lowering process, the water and impurities on the filter plates and the filter cloth cleaned for the first time are blown away by high pressure, after the cleaning and the air blowing are finished, the transverse sealing container 11 stops supplying water and air, and the spray heads 11-1 and the air nozzles 11-2 spray water and blow air until the lifting rod 4 rises and falls for the third cleaning, the above actions are then repeated. After the use is finished, the winch 10 on the motor 9 retracts the metal rope 10-1, the lifting rod 4 drives the transverse sealing container 11 to ascend until the limiting block 4-1 on the lifting rod 4 is close to or touches the sensor 3-7, the sensor 3-7 feeds a signal back to the controller, the controller controls the motor 9 to stop rotating, the lifting rod 4 and the transverse sealing container 11 are reset to be finished, the two linear motors 2 drive the fixing frame 3 and parts thereof to reset, and the work is finished.

The water pipe and the air pipe on the device are of the prior structure and are not annotated on the attached drawings, and the inventor believes that the arrangement of the water pipe and the air pipe of the device can be clearly explained through the description of the text and the related drawings, and meanwhile, the air pipe and the water pipe are not annotated on the attached drawings for the convenience of intuitively understanding the pipe hole 4-3 and the annular groove 4-2 on the lifting rod 4 in the device.

Claims (10)

1. The utility model provides an energy-efficient pressure filter cleaning device, includes guide rail and linear electric motor, the guide rail is two and bilateral symmetry and distributes, two the guide rail on be equipped with a linear electric motor, its characterized in that respectively: the two linear motors are provided with fixing frames, each fixing frame is composed of a top plate, side plates and a bottom plate, two connecting rods are arranged at the bottom of the top plate of each fixing frame, a connecting plate is arranged between the two connecting rods, a plurality of through holes are formed in the connecting plate, a lifting rod is arranged in each through hole, a transverse sealing container is arranged between every two transverse directions of the plurality of lifting rods, a rectangular through hole is formed in the side surface of the side plate of each fixing frame, a guide rod is arranged in each rectangular through hole, a lifting block is arranged on each guide rod, a through groove is formed in the top surface of each rectangular through hole, a through round hole is formed in the front end surface of each side plate and penetrates through the front end surface and the rear end surface of each through groove, a round rod is arranged in each through hole, a first belt wheel is arranged on each round rod, and a second belt wheel fixing frame is arranged at the middle lower part of each side plate, the lifting block is characterized in that a second belt wheel is arranged on the second belt wheel fixing frame, a motor is arranged on the top surface of the bottom plate, a winch is arranged on a rotating shaft of the motor, and a metal rope on the winch penetrates through a belt groove of the second belt wheel and a belt groove of the first belt wheel to be connected with the top of the lifting block.

2. The filter press cleaning apparatus according to claim 1, wherein: the linear motor is characterized in that the left end face and the right end face of the top plate are respectively provided with a side plate, the bottoms of the side plate at the left end of the top plate and the side plate at the right end of the top plate are respectively provided with a bottom plate, and the two bottom plates are respectively positioned at the tops of the linear motors of the guide rails at the left side and the right side.

3. The filter press cleaning apparatus according to claim 1, wherein: and a sensor is arranged on the connecting rod.

4. The filter press cleaning apparatus according to claim 1, wherein: the top surface of lifter is equipped with the stopper, the pipeline hole has been seted up to the stopper top surface, the pipeline hole extends to on the lateral wall of lifter from the top surface of stopper, the ring channel has still been seted up on the lateral wall of lifter, ring channel and pipeline hole intercommunication.

5. The filter press cleaning apparatus according to claim 1, wherein: and a transverse avoiding hollow groove is formed between the through hole on the connecting plate and the through hole in the transverse direction.

6. The filter press cleaning apparatus according to claim 1, wherein: the transverse sealing container body is a rectangular square tube, a plurality of holes are formed in the front end face and the rear end face of the transverse sealing container, and a plurality of nozzles or air nozzles are arranged on the holes.

7. The filter press cleaning apparatus according to claim 1, wherein: the top surface of the lifting block is contacted with the bottom surface of the limiting block on the lifting rod.

8. The filter press cleaning apparatus according to claim 1, wherein: the first belt pulley is positioned in the through groove of the side plate.

9. The filter press cleaning apparatus according to claim 1, wherein: the second belt wheel fixing frame is composed of a front fixing plate, a rear fixing plate and a cross rod, the front fixing plate is arranged on the front end face of the side plate, the rear fixing plate is arranged on the rear end face of the side plate, the cross rod is arranged between the front fixing plate and the rear fixing plate, and a second belt wheel is arranged on the cross rod.

10. The filter press cleaning apparatus according to claim 1, wherein: the structure and the layout of the side plate and the bottom plate at the left end of the top plate of the fixing frame are the same as those of the side plate and the bottom plate at the right end of the top plate of the fixing frame, and are distributed symmetrically.

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