CN216068171U - Fault monitoring system for wind power blade resin mixing equipment - Google Patents
Fault monitoring system for wind power blade resin mixing equipment Download PDFInfo
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- CN216068171U CN216068171U CN202121997905.2U CN202121997905U CN216068171U CN 216068171 U CN216068171 U CN 216068171U CN 202121997905 U CN202121997905 U CN 202121997905U CN 216068171 U CN216068171 U CN 216068171U
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Abstract
A wind power blade resin blending equipment fault monitoring system collects equipment operation, process and alarm data of each blending equipment through a data collection box hung outside each blending equipment, sends the collected data to a field centralized monitoring cabinet, configures and alarms the data to provide equipment operators to monitor the equipment operation condition in time, simultaneously the field centralized monitoring cabinet sends the collected corresponding data to a central monitoring data and alarm server through a data transmission network to carry out higher-level centralized monitoring and data recording, the server sends the data to a mobile terminal data server, and managers receive related alarm and data information, thereby realizing the digitization and information conversion of the blending equipment and the blending process, finding and processing related resin mixing problems in time through data collection and centralized control, avoiding the unqualified mixed resin from flowing into products, and improving the product quality, the preventive maintenance of the key glue mixing equipment is realized through the detection of the equipment state data, the equipment faults are reduced, and the equipment safety is improved.
Description
Technical Field
The utility model relates to the field of wind power blade manufacturing equipment, in particular to a fault monitoring system for wind power blade resin mixing equipment.
Background
The forming process of the wind power blade can not leave materials such as various special resins, paint putty and the like, the materials are mixed in proportion by two or more components and can be used at the rear, and the accuracy of the mixing process has great influence on the quality of the product, so that the materials are mixed in the manufacturing process of the wind power blade and are mixed, metered and supplied through special precision equipment.
The existing resin, adhesive, paint and putty mixing equipment is mostly mobile or fixed monomer equipment, the own faults of the equipment and the data monitoring function are uneven, the equipment is widely distributed in the production line position, the centralized control difficulty is high, the recessive and dominant problems of the equipment are difficult to find in time, and the mixed resin unqualified flow guide into the product is easy to cause the batch accidents of the product quality. Meanwhile, the mixed resin, adhesive, paint, putty and the like have certain corrosiveness, so that the machine is unstable in long-term operation, and the problem of unqualified mixing is caused.
Therefore, it is necessary to research and develop a fault monitoring system for wind turbine blade resin blending equipment, which has high digitization degree, strong universality, intelligence, high efficiency and convenient centralized management, on the basis of the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a fault monitoring system for a wind power blade resin mixing device, which aims to solve the problems in the background art.
In order to achieve the purpose, the utility model provides the following technical scheme: a wind power blade resin blending equipment fault monitoring system comprises a glue blending equipment area, an on-site centralized monitoring area, a central control centralized monitoring area and a mobile terminal monitoring area;
a plurality of glue mixing devices with different functions are fixedly arranged in the glue mixing device area, each glue mixing device is provided with an external data acquisition box, and the external data acquisition boxes acquire data of each glue mixing device and wirelessly transmit signals to the field centralized monitoring area;
the field centralized monitoring area is provided with a field centralized monitoring cabinet, the field centralized monitoring cabinet outputs signals through a data transmission network, and the field centralized monitoring cabinet is provided with a wireless network matched with the external data acquisition box to realize wireless data receiving and transmission of each device;
the central control centralized monitoring area comprises a central control monitoring data and alarm server and a mobile terminal data server, the server receives data collected by the field centralized monitoring cabinet through a data transmission network to perform higher-level centralized monitoring and data recording, and the server sends the data to the mobile terminal data server through an AIP (advanced Internet protocol) interface;
and the mobile terminal data server sends the signal to the mobile terminal identified by the system in an information push mode.
Preferably, the glue mixing equipment comprises a pouring resin mixing machine, a hand-paste resin mixing machine, a bonding resin mixing machine and a resin defoaming machine, each glue mixing equipment is provided with a sensor component data interface and an equipment control system interface, the external data acquisition box is internally provided with a distributed data acquisition module, a data transmission module and a wireless signal conversion and transmission module, and the distributed data acquisition module receives data output by the sensor component data interface and the equipment control system interface.
More preferably, the pouring resin mixer, the hand lay-up resin mixer, the bonding resin mixer and the resin defoaming machine are movable devices. The use and the parking position are not fixed, and the application is more convenient and efficient.
More preferably, the glue mixing equipment consists of a glue mixing component, the glue mixing component comprises a pump body, a flowmeter, a vacuum system, a heating system and a cooling system, the glue mixing component outputs key state data and alarm condition data, the key state data and the alarm condition data are output through a sensor component data interface and an equipment control system interface, and the key state data comprise a mixing proportion, a glue outlet amount and a corresponding product number generated in the glue mixing process.
More preferably, the wireless signal conversion and transmission module is an NB-Iot, LORA, WIFI or zigbee type module using an industrial control wireless transmission mode. The wireless transmission ensures that the data transmission of the equipment is not influenced and bound by the position and the wiring of the equipment, and is convenient and quick;
more preferably, a wireless receiving system and a large control screen are arranged in the centralized field control monitoring cabinet, the wireless receiving system realizes wireless receiving and transmitting of data of each device through a wireless network matched with the plug-in data acquisition box, the wireless receiving system and the large control screen carry out configuration and field alarm on the received data, and the wireless receiving system sends the data to the centralized central control monitoring area through a wired data transmission network; the field operation personnel can conveniently and publicly check the state of the external equipment, and the problems can be timely solved.
More preferably, the central control centralized monitoring area further includes a large-screen data transmission line and a central control display large screen, and the central control display large screen is connected with the mobile terminal data server through a large-screen data transmission line 33. The required data is put on the central control display large screen through the large-screen data transmission line, and the data can be conveniently and visually checked.
More preferably, the mobile terminal data server receives all the glue mixing equipment data monitoring, recording, data storage and data secondary development signals sent by the field centralized monitoring cabinet and data monitoring, recording, data storage and data visualization analysis secondary development signals sent by different equipment or instruments similar to the field centralized monitoring cabinet.
More preferably, the mobile terminal data server is provided with a plurality of corresponding application program data interfaces.
More preferably, the information push mode used by the mobile terminal data server includes a short message push mode, a WEB and APP information push mode, and an applet information push mode.
Mix and glue equipment district internal fixation and be equipped with the mixed equipment of gluing that a plurality of function is different, fixed or removal installation as required, when equipment begins to operate, mix gluey equipment mix gluey part: the device comprises a pump body, a flowmeter, a vacuum system, a heating system and a cooling system, wherein key state data and alarm condition data are output through a sensor component data interface and an equipment control system interface which are arranged on each glue mixing equipment.
A distributed data acquisition module of the plug-in data acquisition box receives data output by a sensor component data interface and an equipment control system interface and wirelessly transmits signals to a field centralized monitoring area through a wireless signal conversion and transmission module;
and the on-site centralized monitoring cabinet in the on-site centralized monitoring area receives the key state data and the alarm condition data of each glue mixing device, which are collected by the plug-in data collection box. And a wireless receiving system and a control large screen in the field centralized monitoring cabinet carry out configuration and field alarm on received data, and the wireless receiving system sends the data to a central control centralized monitoring area through a wired data transmission network.
A server for monitoring data and alarming in the centralized monitoring area receives data collected by the field centralized monitoring cabinet through a data transmission network to perform higher-level centralized monitoring and data recording, and the server sends the data to a mobile terminal data server through an AIP (advanced Internet protocol) interface; the mobile terminal data server 32 receives all the monitoring, recording, data storage and data secondary development signals of the glue mixing equipment data sent by the field centralized monitoring cabinet and the data monitoring, recording, data storage and data visualization analysis secondary development signals sent by different equipment or instruments similar to the field centralized monitoring cabinet.
The central control display large screen displays the data transmitted by the mobile terminal data server through the large screen data transmission line 33. Meanwhile, the mobile terminal data server sends the signal to the mobile terminal identified by the system in an information pushing mode.
Compared with the prior art, the utility model has the beneficial effects that: the external data acquisition box on each glue mixing device acquires the device operation data, the process data and the alarm data of each glue mixing device and sends the data to the field centralized monitoring cabinet in the field centralized monitoring side of the upper computer, the data is configured and alarmed for the resin device operator to monitor the device operation condition in time, meanwhile, the field centralized monitoring cabinet continuously sends the acquired corresponding data to the central monitoring data and the alarm server through the data transmission network for higher-level centralized monitoring and data recording, the central monitoring data and the alarm server send the data to the mobile terminal data server through the AIP interface, so that other managers can remotely receive related alarm and data information through the mobile terminal, the digitalization and informatization conversion of the glue mixing device and the glue mixing process are realized, the related resin mixing problems are timely discovered and processed through the data acquisition and the centralized control, and the unqualified mixed resin is prevented from flowing into products, the product quality is improved; meanwhile, the preventive maintenance of the key glue mixing equipment is realized through the detection of the equipment state data, the equipment faults are reduced, and the equipment safety is improved; the system has the advantages of high digitization degree, strong universality, intelligence, high efficiency, convenient centralized management and wide application range.
Drawings
FIG. 1 is a schematic diagram of the principles of the present invention;
fig. 2 is a schematic view of the connection of the components of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a wind power blade resin blending equipment fault monitoring system includes a glue blending equipment area 1, an on-site centralized monitoring area 2, a central control centralized monitoring area 3 and a mobile terminal monitoring area 4;
mix gluey equipment of mixing that equipment zone 1 internal fixation is equipped with the difference of a plurality of function, mix gluey equipment including pouring into resin mixer 12, hand paste resin mixer 13, bonding resin mixer 14, resin defoaming machine 15, pouring into resin mixer 12, hand paste resin mixer 13, bonding resin mixer 14, resin defoaming machine 15 also can be mobile device. The device can be fixed or movable during use as required.
Each glue mixing device is provided with a sensor component data interface 101 and a device control system interface 102; the glue mixing equipment is composed of a glue mixing component, the glue mixing component comprises a pump body, a flowmeter, a vacuum system, a heating system and a cooling system, the glue mixing component outputs key state data and alarm condition data, the key state data comprise mixing proportion, glue outlet amount and corresponding product numbers generated in the glue mixing process, and the key state data and the alarm condition data are output through a sensor component data interface and an equipment control system interface.
Each glue mixing device is provided with an external data acquisition box 11, a distributed data acquisition module, a data transmission module and a wireless signal conversion and transmission module are arranged in each external data acquisition box 11, and each wireless signal conversion and transmission module is an NB-Iot, LORA, WIFI or Zigbee type module in an industrial control wireless transmission mode. And the distributed data acquisition module receives data output by the sensor component data interface and the equipment control system interface. Key state data and alarm condition data of each glue mixing device are collected by the plug-in data collection box 11, and signals are wirelessly sent to the field centralized monitoring area 2 through the wireless signal conversion and sending module;
the on-site centralized monitoring area 2 is provided with an on-site centralized monitoring cabinet 21, the on-site centralized monitoring cabinet 21 outputs signals through a data transmission network 22, and the on-site centralized monitoring cabinet 21 is provided with a wireless network matched with the plug-in data acquisition box 11 to realize wireless receiving and transmission of data of each device; the on-site centralized monitoring cabinet 21 receives the key state data and the alarm condition data of each glue mixing device, which are collected by the plug-in data collection box 11.
The on-site centralized control monitoring cabinet 21 is internally provided with a wireless receiving system 212 and a large control screen 211, the wireless receiving system 212 and the large control screen 211 perform configuration and on-site alarm on received data, and the wireless receiving system 212 sends the data to the centralized control monitoring area 3 through the wired data transmission network 22.
The central control centralized monitoring area 3 comprises a central control monitoring data and alarm server 31 and a mobile terminal data server 32, wherein the server 31 receives data collected by the field centralized monitoring cabinet 21 through a data transmission network 22 to perform higher-level centralized monitoring and data recording, and the mobile terminal data server 32 is provided with a plurality of corresponding application program data interfaces. The server 31 sends the data to the mobile terminal data server 32 through the AIP interface; the mobile terminal data server 32 receives all the monitoring, recording, data storage and data secondary development signals of the glue mixing equipment data sent by the field centralized monitoring cabinet 21 and the data monitoring, recording, data storage and data visualization analysis secondary development signals sent by different equipment or instruments similar to the field centralized monitoring cabinet 21.
The central control centralized monitoring area 3 further comprises a large screen data transmission line 33 and a central control display large screen 34, and the central control display large screen 34 is connected with the mobile terminal data server 32 through the large screen data transmission line 33.
The mobile terminal monitoring area 4 is provided with a mobile terminal 41, and the mobile terminal data server 32 sends the signal to the mobile terminal 41 identified by the system in an information push mode; the information push mode used by the mobile terminal data server 32 includes a short message push mode, a WEB and APP information push mode, and an applet information push mode. The holder of the mobile terminal 41 can check the state information and data of each glue mixing device at any time and any place.
The system can be used for monitoring blade resin mixing equipment, and can also be used for monitoring special equipment corresponding to mixed materials such as blade production paint mixing and putty mixing;
while there have been shown and described what are at present considered the fundamental principles and essential features of the utility model and its advantages, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a wind-powered electricity generation blade resin mixes equipment fault monitoring system which characterized in that: the system comprises a glue mixing equipment area (1), a field centralized monitoring area (2), a central control centralized monitoring area (3) and a mobile terminal monitoring area (4);
a plurality of glue mixing devices with different functions are fixedly arranged in the glue mixing device area (1), each glue mixing device is provided with an external data acquisition box (11), and the external data acquisition boxes (11) acquire data of each glue mixing device and wirelessly transmit signals to the field centralized monitoring area (2);
the field centralized monitoring area (2) is provided with a field centralized monitoring cabinet (21), the field centralized monitoring cabinet (21) outputs signals through a data transmission network (22), and the field centralized monitoring cabinet (21) is provided with a wireless network matched with the plug-in data acquisition box (11) to realize wireless receiving and transmission of data of each device;
the central control centralized monitoring area (3) comprises a central control monitoring data and alarm server (31) and a mobile terminal data server (32), the server (31) receives data collected by the field centralized monitoring cabinet (21) through a data transmission network (22) to perform higher-level centralized monitoring and data recording, and the server (31) sends the data to the mobile terminal data server (32) through an AIP interface;
the mobile terminal monitoring area (4) is provided with a mobile terminal (41), and the mobile terminal data server (32) sends the signal to the mobile terminal (41) identified by the system in an information push mode.
2. The wind turbine blade resin mixing equipment fault monitoring system of claim 1, wherein: mix gluey equipment including pouring into resin and mixing machine (12), hand resin mixer (13), bonding resin mixer (14), resin defoaming machine (15), every mixes gluey equipment and all is equipped with sensor weight data interface (101) and equipment control system interface (102), be equipped with distributed data acquisition module, data transmission module and wireless signal conversion sending module in external data acquisition box (11), distributed data acquisition module receives the data of sensor weight data interface and equipment control system interface output.
3. The wind turbine blade resin mixing equipment fault monitoring system of claim 2, wherein: the pouring resin mixer (12), the hand-paste resin mixer (13), the bonding resin mixer (14) and the resin defoaming machine (15) are movable devices.
4. The wind turbine blade resin mixing equipment fault monitoring system of claim 2, wherein: the glue mixing device is composed of a glue mixing component, the glue mixing component comprises a pump body, a flowmeter, a vacuum system, a heating system and a cooling system, the glue mixing component outputs key state data and alarm condition data, the key state data and the alarm condition data are output through a sensor component data interface and a device control system interface, and the key state data comprise a mixing proportion, a glue outlet amount and a corresponding product number which are generated in the glue mixing process.
5. The wind turbine blade resin mixing equipment fault monitoring system of claim 2, wherein: the wireless signal conversion and transmission module is an industrial control wireless transmission mode module of NB-Iot, LORA, WIFI or Zigbee type.
6. The wind turbine blade resin mixing equipment fault monitoring system of claim 1, wherein: the field centralized monitoring cabinet (21) is internally provided with a wireless receiving system (212) and a large control screen (211), the wireless receiving system (212) realizes wireless receiving and transmitting of data of each device through a wireless network matched with the plug-in data acquisition box (11), the wireless receiving system (212) and the large control screen (211) carry out configuration and field alarm on the received data, and the wireless receiving system (212) sends the data to the central control centralized monitoring area (3) through a wired data transmission network (22).
7. The wind turbine blade resin mixing equipment fault monitoring system of claim 1, wherein: the central control centralized monitoring area (3) further comprises a large screen data transmission line (33) and a central control display large screen (34), and the central control display large screen (34) is connected with the mobile terminal data server (32) through the large screen data transmission line (33).
8. The wind turbine blade resin mixing equipment fault monitoring system of claim 1, wherein: the mobile terminal data server (32) is connected with all the glue mixing equipment data monitoring, recording, data storage and data secondary development signals sent by the field centralized monitoring cabinet (21) and the data monitoring, recording, data storage and data visualization analysis secondary development signals sent by different equipment or instruments similar to the field centralized monitoring cabinet (21).
9. The wind turbine blade resin mixing equipment fault monitoring system of claim 1, wherein: and the mobile terminal data server (32) is provided with a plurality of corresponding application program data interfaces.
10. The wind turbine blade resin mixing equipment fault monitoring system of claim 1, wherein: the information push mode used by the mobile terminal data server (32) comprises a short message push mode, a WEB and APP information push mode and an applet information push mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121997905.2U CN216068171U (en) | 2021-08-24 | 2021-08-24 | Fault monitoring system for wind power blade resin mixing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121997905.2U CN216068171U (en) | 2021-08-24 | 2021-08-24 | Fault monitoring system for wind power blade resin mixing equipment |
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| Publication Number | Publication Date |
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| CN216068171U true CN216068171U (en) | 2022-03-18 |
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| CN202121997905.2U Active CN216068171U (en) | 2021-08-24 | 2021-08-24 | Fault monitoring system for wind power blade resin mixing equipment |
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- 2021-08-24 CN CN202121997905.2U patent/CN216068171U/en active Active
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Address after: 222069 west side of Dapu Road, Lianyungang Economic and Technological Development Zone, Lianyungang City, Jiangsu Province (south of Dongfang Avenue) Patentee after: Guoneng United Power Technology (Lianyungang) Co.,Ltd. Address before: 222069 west side of Dapu Road, Lianyungang Economic and Technological Development Zone, Lianyungang City, Jiangsu Province (south of Dongfang Avenue) Patentee before: Guodian United Power Technology (Lianyungang) Co.,Ltd. |