CN216063124U - Production device for preparing disinfectant from injection water - Google Patents
Production device for preparing disinfectant from injection water Download PDFInfo
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- CN216063124U CN216063124U CN202122107817.7U CN202122107817U CN216063124U CN 216063124 U CN216063124 U CN 216063124U CN 202122107817 U CN202122107817 U CN 202122107817U CN 216063124 U CN216063124 U CN 216063124U
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Abstract
The utility model provides a production device for preparing disinfectant from injection water, which enables production parameters of a production line to be accurate and controllable, is high in production efficiency and meets the requirements of modern production. It includes: the tank comprises a first tank body and a first tank cover, wherein the first tank cover is covered on the upper surface of the first tank body, the top of the first tank cover is provided with a water inlet interface, a water inlet pipeline is connected to the water inlet interface, the bottom of the first tank body is provided with a water outlet interface, and the water outlet interface is connected with a liquid drainage pipeline; the receiving tank comprises a second tank body and a second tank cover, the second tank cover is covered on the upper surface of the second tank body, the top of the second tank cover is provided with a disinfectant inlet, a disinfectant pipeline is connected to the disinfectant inlet, and the bottom of the second tank body is provided with an outflow port; a PLC controller; the upper portion of the first tank body is provided with at least one bypass feeding port, a valve is covered on the feeding port, and the feeding port is used for adding quantitative disinfectant.
Description
Technical Field
The utility model relates to the technical field of disinfectant preparation production lines, in particular to a production device for preparing disinfectant from injection water.
Background
The disinfectant is a common disinfection product, and as the proportion of the disinfectant in the pharmaceutical and chemical industry is continuously increased, the existing disinfectant production system has a huge challenge. The existing device for preparing the disinfectant through the injection water is provided with an injection water inlet pipe joint and a disinfectant inflow pipe joint, the proportion of the injection water and the disinfectant needs to be adjusted continuously and manually in the whole process, so that the production efficiency is low, the modern production requirements cannot be met, the physical parameters of the prepared disinfectant after being introduced into a receiving tank can be changed, the existing production device cannot intervene in time, the preservation physical conditions of the disinfectant are relatively poor, and the stable performance cannot be kept.
Disclosure of Invention
Aiming at the problems, the utility model provides a production device for preparing disinfectant by injection water, which enables the production parameters of a production line to be accurate and controllable, has high production efficiency, meets the requirements of modern production, can timely adjust the physical parameters in a receiving tank, ensures that the disinfectant reaches reasonable physical storage conditions and ensures the stability of the disinfectant.
A production device for preparing disinfectant by injecting water is characterized by comprising:
the tank comprises a first tank body and a first tank cover, wherein the first tank cover is covered on the upper surface of the first tank body, the top of the first tank cover is provided with a water inlet interface, a water inlet pipeline is connected to the water inlet interface, the bottom of the first tank body is provided with a water outlet interface, the water outlet interface is connected with a liquid discharge pipeline, and stirring equipment is arranged in the tank;
the receiving tank comprises a second tank body and a second tank cover, the second tank cover is covered on the upper surface of the second tank body, the top of the second tank cover is provided with a disinfectant inlet, a disinfectant pipeline is connected to the disinfectant inlet, the bottom of the second tank body is provided with an outflow port, and the outflow port is externally connected with a sub-packaging pipeline;
a PLC controller;
the upper part of the first tank body is provided with at least one bypass feeding port, a valve is covered on the feeding port, and the feeding port is used for adding quantitative disinfectant;
the upper surface of the first tank cover is provided with a temperature sensor insertion opening, a pressure sensor insertion opening and a liquid level sensor insertion opening, wherein an induction section of a first temperature sensor is inserted into the temperature sensor insertion opening, an induction section of a first pressure sensor is inserted into the pressure sensor insertion opening, and an induction section of a first liquid level sensor is inserted into the liquid level sensor insertion opening;
a mixed pipeline formed by mixing the injection water supply pipe and the pure steam supply pipe is connected to the water inlet pipeline after passing through the U-shaped heat exchanger, and the cooling water pipeline flows out after exchanging heat with the injection water in the mixed pipeline through the U-shaped heat exchanger;
the positions of the injection water supply pipe and the pure steam supply pipe flowing to the mixing pipeline are respectively provided with an independent control valve, and the water inlet pipeline and the liquid discharge pipeline are respectively provided with an independent control valve;
the water inlet pipeline is also bypassed by a bypass water pipe, the bypass water pipe is connected to the upper section area of the liquid discharge pipeline, and a control valve is arranged on the bypass pipeline;
the liquid discharge pipeline comprises a first branch and a second branch, the first branch is connected to a waste liquid discharge pipe, and the second branch is connected to the disinfectant pipeline;
a compressed air pipeline is communicated to the inner cavity of the configuration tank through a control valve, the compressed air pipeline is communicated to the second branch through a first compressed air branch after passing through a first air filter, the pure steam supply pipe is communicated to the second branch through a first pure steam branch,
the first branch, the second branch, the first compressed air branch and the first pure steam branch are respectively provided with a control valve;
the second end cover is provided with a second temperature sensor, a second pressure sensor and a second liquid level sensor;
the input ends of all the control valves are respectively connected to the control output end of the PLC;
and the output ends of the first temperature sensor, the first pressure sensor, the first liquid level sensor, the second temperature sensor, the second pressure sensor and the second liquid level sensor are respectively connected to the input end of the PLC.
It is further characterized in that:
the system also comprises a heat discharge pipeline, wherein the first branch, the second branch and the disinfectant pipeline are respectively connected to corresponding input ends of the heat discharge pipeline through corresponding branches, a heat exchanger is arranged at the output end of the heat discharge pipeline, the heat exchanger is externally connected with a chilled water inlet pipe and a chilled water outlet pipe, and a medium in the heat discharge pipeline is cooled and then discharged;
each branch is provided with a control valve and a drain valve respectively, and the input end of each control valve is connected to the control output end of the PLC;
the second end cover is further provided with an exhaust port, and a second air filter is arranged on an exhaust pipeline of the exhaust port to ensure that only clean air is exhausted.
After the technical scheme is adopted, the temperature, the pressure and the liquid level of injection water entering the configuration tank are received by the PLC, so that the water entering the configuration tank meets the set requirement, then a quantitative disinfectant is added through the feeding port, the disinfectant is discharged to flow to the receiving tank after being uniformly stirred by the stirring equipment, the temperature and the pressure are fed back to the PLC in real time by the receiving tank, then the corresponding heat and pressure are supplemented through the first compressed air branch and the first pure steam branch to enter the receiving tank according to the set physical parameters, so that the receiving tank meets the set storage physical conditions of the disinfectant, when the receiving tank is fully stored, the disinfectant flows into the waste liquid discharge pipe by the configuration tank, the production line only needs to detect the temperature, the pressure and the liquid level of the water and the disinfectant through the PLC, then the corresponding control valve is opened and closed, and the production parameters of the production line are accurately controllable, the production efficiency is high, and the modern production requirement is met; and physical parameters in the receiving tank can be adjusted in time, so that the disinfectant can reach reasonable physical storage conditions and the stability of the disinfectant can be ensured.
Drawings
FIG. 1 is a schematic diagram of the front view structure of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the system comprises a configuration tank 10, a first tank body 11, a first tank cover 12, a receiving tank 20, a second tank body 21, a second tank cover 22, a PLC (programmable logic controller) 30, a water inlet pipeline 40, a liquid discharge pipeline 50, a first branch 51, a second branch 52, a stirring device 60, a disinfectant pipeline 70, a split charging pipeline 80, a feeding port 90, a valve 91, a first temperature sensor 100, a first pressure sensor 110, a first liquid level sensor 120, an injection water supply pipe 130, a pure steam supply pipe 140, a mixing pipeline 150, a U-shaped heat exchanger 160, a cooling water pipeline 170, a water return pipe 180, a control valve 190, a bypass water pipe 200, a waste liquid discharge pipe 210, a compressed air pipeline 220, a first air filter 230, a first compressed air branch 240, a first pure steam branch 250, a second temperature sensor 260, a second pressure sensor 270, a second liquid level sensor 280, a heat discharge pipeline 290, a heat exchanger 300, a heat exchanger 310, a branch water inlet pipe 320, a first compressed air branch 240, a first pure steam branch 250, a second branch 52, a second branch heat exchanger 80, a second temperature sensor 280, a second temperature sensor, a second, Outlet pipe 330, drain valve 340, exhaust pipeline 350, second air filter 360, and air escape valve pipeline 370.
Detailed Description
A production device for preparing disinfectant by injection water is shown in figure 1 and comprises a configuration tank 10, a receiving tank 20 and a PLC (programmable logic controller) 30;
the configuration tank 10 comprises a first tank body 11 and a first tank cover 12, wherein the first tank cover 12 is covered on the upper surface of the first tank body 11, the top of the first tank cover 12 is provided with a water inlet, a water inlet pipeline 40 is connected to the water inlet, the bottom of the first tank body 11 is provided with a water outlet, the water outlet is connected with a liquid drainage pipeline 50, and stirring equipment 60 is arranged in the configuration tank 10;
the receiving tank 20 comprises a second tank body 21 and a second tank cover 22, the second tank cover 22 is covered on the upper surface of the second tank body 21, the top of the second tank cover 22 is provided with a disinfectant inlet, a disinfectant pipeline 70 is connected to the disinfectant inlet, the bottom of the second tank body 21 is provided with an outflow port, and the outflow port is externally connected with a sub-packaging pipeline 80;
two sides of the upper part of the first tank body 11 are respectively provided with a bypass feeding port 90, a valve 91 is covered on the feeding port 90, and the feeding port 90 is used for adding quantitative disinfectant;
the upper surface of the first tank cover 12 is provided with a temperature sensor insertion opening, a pressure sensor insertion opening, and a liquid level sensor insertion opening, wherein the sensing section of the first temperature sensor 100 is inserted into the temperature sensor insertion opening, the sensing section of the first pressure sensor 110 is inserted into the pressure sensor insertion opening, and the sensing section of the first liquid level sensor 120 is inserted into the liquid level sensor insertion opening;
a mixing pipeline 150 formed by mixing the injection water supply pipe 130 and the pure steam supply pipe 140 is connected to the water inlet pipeline 40 after passing through the U-shaped heat exchanger 160, and the cooling water pipeline 170 flows out after exchanging heat with the injection water in the mixing pipeline 150 through the U-shaped heat exchanger 160;
the water inlet pipeline 40 is also bypassed by a bypass water pipe 200, the bypass water pipe 200 is connected to the upper section area of the drainage pipeline 50, and a control valve 190 is arranged on the bypass pipeline 200;
the liquid discharge pipeline 50 comprises a first branch 51 and a second branch 52, the first branch 51 is connected to the waste liquid discharge pipe 210, and the second branch 52 is connected to the disinfectant pipeline 70;
the compressed air pipeline 220 is communicated to the inner cavity of the configuration tank 10 through a control valve, the compressed air pipeline 220 passes through a first air filter 230 and then is communicated to the second branch 52 through a first compressed air branch 240, and the pure steam supply pipe 140 is communicated to the second branch 52 through a first pure steam branch 250;
the first branch 51, the second branch 52, the first compressed air branch 240 and the first pure steam branch 250 are respectively provided with a control valve 190;
the second end cover 22 is provided with a second temperature sensor 260, a second pressure sensor 270 and a second liquid level sensor 280;
the input ends of all the control valves 190 are respectively connected to the control output end of the PLC controller 30;
the output ends of the first temperature sensor 100, the first pressure sensor 110, the second liquid level sensor 120, the second temperature sensor 260, the second pressure sensor 270 and the second liquid level sensor 280 are respectively connected to the input end of the PLC controller 30.
In specific implementation, the system further comprises a heat discharge pipeline 290, the first branch 51, the second branch 52 and the disinfectant pipeline 70 are respectively connected to corresponding input ends of the heat discharge pipeline 290 through corresponding branches 300, a heat exchanger 310 is arranged at an output end position of the heat discharge pipeline 290, the heat exchanger 310 is further externally connected with a chilled water inlet pipe 320 and a chilled water outlet pipe 330, and a medium in the heat discharge pipeline 290 is cooled and discharged; the heat exchanger 310 is specifically a shell and tube heat exchanger;
each branch 300 is provided with a control valve 190 and a drain valve 340, and the input end of each control valve 190 is connected to the control output end of the PLC controller 30;
the second end cap 22 is further provided with an exhaust port, and an exhaust line 350 of the exhaust port is provided with a second air filter 360, which ensures that only clean air is exhausted.
In the specific implementation: the compressed air line 220 is further connected with a release valve line 370, and the rear end of the injection water supply pipe 130 is connected with a return pipe 180, so as to ensure stable and reliable operation of the whole structure.
In the specific implementation: compressed air at 25 ℃ and 80Nm3/H @3barg is introduced into the compressed air pipeline 220;
8000Kg/H @0.5barg of ethylene glycol water at-10 ℃ flowed into the cooling water line.
The working principle is as follows: the temperature, the pressure and the liquid level of the injected water entering the configuration tank are received by the PLC controller, so that the water entering the configuration tank reaches the set requirement, then the quantitative disinfectant is added through the feed inlet, after being stirred uniformly by the stirring equipment, the disinfectant is discharged and flows to the receiving tank, the receiving tank feeds back the temperature and the pressure to the PLC in real time, and then according to the set physical parameters, corresponding heat and pressure are supplemented to the receiving tank through the first compressed air branch and the first pure steam branch, so that the receiving tank reaches the set storage physical condition of the disinfectant, when the receiving tank is full, the preparation tank flows the disinfectant into the waste liquid discharge pipe, the production line only needs to detect the temperature, the pressure and the liquid level of water and the disinfectant through the PLC, and then the corresponding control valve is opened and closed, the production parameters of the production line are accurate and controllable, the production efficiency is high, and the modern production requirements are met; and physical parameters in the receiving tank can be adjusted in time, so that the disinfectant can reach reasonable physical storage conditions and the stability of the disinfectant can be ensured.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. A production device for preparing disinfectant by injecting water is characterized by comprising:
the tank comprises a first tank body and a first tank cover, wherein the first tank cover is covered on the upper surface of the first tank body, the top of the first tank cover is provided with a water inlet interface, a water inlet pipeline is connected to the water inlet interface, the bottom of the first tank body is provided with a water outlet interface, the water outlet interface is connected with a liquid discharge pipeline, and stirring equipment is arranged in the tank;
the receiving tank comprises a second tank body and a second tank cover, the second tank cover is covered on the upper surface of the second tank body, the top of the second tank cover is provided with a disinfectant inlet, a disinfectant pipeline is connected to the disinfectant inlet, the bottom of the second tank body is provided with an outflow port, and the outflow port is externally connected with a sub-packaging pipeline;
a PLC controller;
the upper part of the first tank body is provided with at least one bypass feeding port, a valve is covered on the feeding port, and the feeding port is used for adding quantitative disinfectant;
the upper surface of the first tank cover is provided with a temperature sensor insertion opening, a pressure sensor insertion opening and a liquid level sensor insertion opening, wherein an induction section of a first temperature sensor is inserted into the temperature sensor insertion opening, an induction section of a first pressure sensor is inserted into the pressure sensor insertion opening, and an induction section of a first liquid level sensor is inserted into the liquid level sensor insertion opening;
a mixed pipeline formed by mixing the injection water supply pipe and the pure steam supply pipe is connected to the water inlet pipeline after passing through the U-shaped heat exchanger, and the cooling water pipeline flows out after exchanging heat with the injection water in the mixed pipeline through the U-shaped heat exchanger;
the positions of the injection water supply pipe and the pure steam supply pipe flowing to the mixing pipeline are respectively provided with an independent control valve, and the water inlet pipeline and the liquid discharge pipeline are respectively provided with an independent control valve;
the water inlet pipeline is also bypassed by a bypass water pipe, the bypass water pipe is connected to the upper section area of the liquid discharge pipeline, and a control valve is arranged on the bypass pipeline;
the liquid discharge pipeline comprises a first branch and a second branch, the first branch is connected to a waste liquid discharge pipe, and the second branch is connected to the disinfectant pipeline;
a compressed air pipeline is communicated to the inner cavity of the configuration tank through a control valve, the compressed air pipeline is communicated to the second branch through a first compressed air branch after passing through a first air filter, the pure steam supply pipe is communicated to the second branch through a first pure steam branch,
the first branch, the second branch, the first compressed air branch and the first pure steam branch are respectively provided with a control valve;
the second end cover is provided with a second temperature sensor, a second pressure sensor and a second liquid level sensor;
the input ends of all the control valves are respectively connected to the control output end of the PLC;
and the output ends of the first temperature sensor, the first pressure sensor, the first liquid level sensor, the second temperature sensor, the second pressure sensor and the second liquid level sensor are respectively connected to the input end of the PLC.
2. The apparatus for producing sterilizing fluid for injection of water of claim 1, wherein: the device is characterized by further comprising a heat discharge pipeline, wherein the first branch, the second branch and the disinfectant pipeline are connected to corresponding input ends of the heat discharge pipeline through corresponding branches respectively, a heat exchanger is arranged at the output end position of the heat discharge pipeline, and the heat exchanger is further externally connected with a chilled water inlet pipe and a chilled water outlet pipe.
3. The apparatus for producing sterilizing fluid for injection of water of claim 1, wherein: and each branch is provided with a control valve and a drain valve, and the input end of each control valve is connected to the control output end of the PLC.
4. The apparatus for producing sterilizing fluid for injection of water of claim 1, wherein: the second end cover is further provided with an exhaust port, and a second air filter is arranged on an exhaust pipeline of the exhaust port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122107817.7U CN216063124U (en) | 2021-09-02 | 2021-09-02 | Production device for preparing disinfectant from injection water |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122107817.7U CN216063124U (en) | 2021-09-02 | 2021-09-02 | Production device for preparing disinfectant from injection water |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216063124U true CN216063124U (en) | 2022-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122107817.7U Active CN216063124U (en) | 2021-09-02 | 2021-09-02 | Production device for preparing disinfectant from injection water |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216063124U (en) |
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2021
- 2021-09-02 CN CN202122107817.7U patent/CN216063124U/en active Active
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