CN216059143U - Aquatic product puffing processing production line device - Google Patents
Aquatic product puffing processing production line device Download PDFInfo
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- CN216059143U CN216059143U CN202122263463.5U CN202122263463U CN216059143U CN 216059143 U CN216059143 U CN 216059143U CN 202122263463 U CN202122263463 U CN 202122263463U CN 216059143 U CN216059143 U CN 216059143U
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Abstract
The utility model discloses an aquatic product puffing processing production line device which comprises a storage bin, a primary mixer, an ultramicro crushing system, a secondary mixer, a conditioner, a puffing drying system, an oil coating system and a packaging system, wherein the storage bin is divided into a grain diameter fine bin and a grain diameter coarse bin, the grain diameter fine bin and the grain diameter coarse bin are communicated with the primary mixer, the primary mixer is connected with an ultramicro crushing system, the ultramicro crushing system is connected with the secondary mixer, the secondary mixer is connected with the conditioner, and steam is added through the conditioner to enable powder to meet certain technological requirements; the conditioner is connected with the puffing drying system, and the puffing drying system is connected with the packaging system, so that the device flow can be simplified, the functions of the equipment can be fully utilized, unnecessary equipment investment and factory building construction investment can be saved, the construction period is shortened, the yield is increased, and the production cost is reduced.
Description
Technical Field
The utility model relates to the technical field of puffed feed, in particular to an aquatic product puffing processing production line device.
Background
The conventional aquatic feed production device and method are complex in operation, cannot relate to various raw material varieties, is low in batching precision, large in crushing fineness and low in mixing uniformity requirement, cannot simplify the device flow, cannot fully utilize the functions of equipment, easily causes equipment investment and factory building investment, is long in construction period, reduces the yield and improves the production cost.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. The aquatic product puffing production line device comprises a storage bin, a primary mixer, an ultrafine grinding system, a secondary mixer, a conditioner, a puffing drying system, an oil coating system and a packaging system, wherein the storage bin is divided into a fine particle size bin and a coarse particle size bin, the fine particle size bin and the coarse particle size bin are communicated with the primary mixer, the primary mixer is connected with the ultrafine grinding system, the ultrafine grinding system is connected with the secondary mixer, the secondary mixer is connected with the conditioner, the conditioner is connected with the puffing drying system, and the puffing drying system is connected with the packaging system.
According to some embodiments of the utility model, the superfine grinding system comprises a bin to be ground, a superfine grinder, a pulse dust collector and a high-grade screen, wherein a first buffer hopper is arranged between the bin to be ground and the superfine grinder, the superfine grinder is connected with the pulse dust collector, and the pulse dust collector is connected with the high-grade screen.
According to some embodiments of the utility model, a scraper is provided between the pulse dust collector and the high-grade screen.
According to some embodiments of the utility model, the puffing and drying system comprises a to-be-puffed bin, an extrusion puffing machine, a dryer and a cooler, wherein a feeding port of the to-be-puffed bin is connected with the superfine crushing system, a discharging port of the to-be-puffed bin is connected with a feeding port of the extrusion puffing machine, a discharging port of the extrusion puffing machine is connected with a feeding port of the dryer, and a discharging port of the dryer is connected with the cooler.
According to some embodiments of the utility model, the discharge opening of the cooler is equipped with a bucket elevator, which is connected to a vibrating classifying screen.
According to some embodiments of the utility model, the oiling system comprises a to-be-sprayed bin, a spraying machine, a finished product bin and a classifying screen, the to-be-sprayed bin is connected with the puffing and drying system, a discharge hole of the to-be-sprayed bin is connected with a feed inlet of the spraying machine, a discharge hole of the spraying machine is connected with the finished product bin, and a discharge hole of the finished product bin is connected with the classifying screen.
According to some embodiments of the utility model, a scale type oil transfer pump is connected to the spray coater.
According to some embodiments of the utility model, the packing system comprises a second buffer hopper, an automatic packing scale and a belt sack closer, the second buffer hopper is connected with the oiling system, the automatic packing scale is connected with the second buffer hopper, and the automatic packing scale is connected with the belt sack closer.
The utility model has at least the following beneficial effects:
the device flow can be simplified, the functions of the equipment are fully utilized, unnecessary equipment investment and plant construction investment can be saved, the construction period is shortened, the yield is improved, and the production cost is reduced.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of a device according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the steps of the apparatus of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
Referring to fig. 1 to 2, an aquatic product puffing production line device comprises a storage bin 100, a primary mixer 200, an ultrafine grinding system 300, a secondary mixer 400, a conditioner 500, a puffing drying system 600, an oil coating system 700 and a packaging system 800, wherein the storage bin 100 is divided into a fine particle size bin 110 and a coarse particle size bin 120, the fine particle size bin 110 and the coarse particle size bin 120 are communicated with the primary mixer 200, the primary mixer 200 is connected with the ultrafine grinding system 300, the ultrafine grinding system 300 is connected with the secondary mixer 400, the secondary mixer 400 is connected with the conditioner 500, and steam is added through the conditioner 500 to enable powder to meet certain technological requirements; the conditioner 500 is connected with a puffing and drying system 600, and the puffing and drying system 600 is connected with a packaging system 800.
The superfine grinding system 300 comprises a to-be-ground bin 310, a superfine grinder 320, a pulse dust collector 330 and a high-grade screen 340, wherein a first buffer hopper 350 is arranged between the to-be-ground bin 310 and the superfine grinder 320, and the uniformly mixed semi-finished raw material is ground by the superfine grinder 320 to ensure that the fineness of the raw material particles meets the process requirement; the ultrafine grinder 320 is connected with the pulse dust collector 330, the pulse dust collector 330 is connected with the high-resolution sieve 340, the high-resolution sieve 340 passes the ground semi-finished product through a screen, and the 80-mesh screen passes through 95% to remove impurities and lumpy substances and enter the next process.
A scraper 360 is arranged between the pulse dust collector 330 and the high-grade screen 340, and the feed is conveyed to the pulse dust collector 330 through the scraper 360.
The puffing drying system 600 comprises a to-be-puffed bin 610, an extrusion puffing machine 620, a dryer 630 and a cooler 640, wherein a feeding hole of the to-be-puffed bin 610 is connected with the superfine crushing system 300, a discharging hole of the to-be-puffed bin 610 is connected with a feeding hole of the extrusion puffing machine 620, a discharging hole of the extrusion puffing machine 620 is connected with a feeding hole of the dryer 630, a discharging hole of the dryer 630 is connected with the cooler 640, and the to-be-puffed bin is cooled to a temperature 2-3 ℃ higher than the room temperature by headwind through the cooler 640.
The discharge port of the cooler 640 is provided with a bucket elevator 650, the bucket elevator 650 is connected with a vibration grading sieve 660, and the cooled finished product material is graded and screened by the vibration grading sieve 660.
The oiling system 700 comprises a to-be-sprayed bin 710, a spraying machine 720, a finished product bin 730 and a grading sieve 740, the to-be-sprayed bin 710 is connected with the puffing drying system 600, a discharge port of the to-be-sprayed bin 710 is connected with a feed port of the spraying machine 720, a discharge port of the spraying machine 720 is connected with the finished product bin 730, a discharge port of the finished product bin 730 is connected with the grading sieve 740, the grading sieve 740 removes overlong, agglomerated and overlong short materials and powder materials, and the qualified finished products enter the finished product bin 730.
The coating machine 720 is connected to a scale type oil transfer pump 750, and the quantitative oil transfer is performed by the scale type oil transfer pump 750.
The packaging system 800 comprises a second buffer bucket 810, an automatic packaging scale 820 and a belt sack closer 830, the second buffer bucket 810 is connected with the oiling system 700, the automatic packaging scale 820 is connected with the second buffer bucket 810, and the automatic packaging scale 820 is connected with the belt sack closer 830.
Further explaining the working steps of the device:
the method comprises the following steps: processing raw materials, namely, demagnetizing and removing impurities of the raw materials with fine particle size, storing the raw materials in a fine particle size bin 110, demagnetizing and removing impurities of the raw materials with coarse particle size, primarily crushing the raw materials, and storing the raw materials in a coarse particle size bin 120;
step two: the method comprises the following steps of (1) primary mixing and mixing, wherein raw materials are mixed according to different formulas, after the formulas are selected, an automatic mixing system is used for mixing, the accurate weight is obtained by the mixing system through PLC program control and frequency converter control of the feeding speed, premix is added according to the proportion of the formulas, and the raw materials and the premix are subjected to primary mixing through a primary mixer 200;
step three: performing superfine grinding, namely demagnetizing and impurity removing treatment on the primary mixture, then performing superfine grinding in a superfine grinding system 300, and sieving after grinding is completed;
step four: secondary batching and mixing, namely adding liquid raw materials according to the formula proportion, mixing the liquid raw materials with the sieved primary mixture, and mixing the mixture into a secondary mixture through a secondary mixer 400;
step five: tempering before, demagnetizing the secondary mixture, and then tempering in a tempering device 500;
step six: performing puffing processing, namely feeding the tempered secondary mixture into a puffing drying system 600 for puffing drying; the dried puffed material enters an oiling system 700, an oiling layer is sprayed in the oiling system 700, and the puffed material after the oiling layer is sprayed is cooled and screened;
step seven: and (5) packaging, namely crushing and demagnetizing the particles of the feed subjected to cooling and screening in the seventh step, and weighing and packaging the feed in a packaging system 800 after the crushing and demagnetization.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (8)
1. An aquatic product puffing processing production line device is characterized by comprising a storage bin (100), a primary mixer (200), an ultramicro crushing system (300), a secondary mixer (400), a conditioner (500), a puffing drying system (600), an oiling system (700) and a packaging system (800), the storage bin (100) is divided into a grain diameter fine bin (110) and a grain diameter coarse bin (120), the grain size fine bin (110) and the grain size coarse bin (120) are communicated with the primary mixer (200), the primary mixer (200) is connected with the superfine grinding system (300), the superfine crushing system (300) is connected with the secondary mixer (400), the secondary mixer (400) is connected with the conditioner (500), the conditioner (500) is connected with the puffing and drying system (600), and the puffing and drying system (600) is connected with the packaging system (800).
2. The aquatic product puffing processing production line device according to claim 1, wherein the superfine pulverizing system (300) comprises a to-be-pulverized bin (310), a superfine pulverizer (320), a pulse dust collector (330) and a high-speed sieve (340), a first buffer hopper (350) is arranged between the to-be-pulverized bin (310) and the superfine pulverizer (320), the superfine pulverizer (320) is connected with the pulse dust collector (330), and the pulse dust collector (330) is connected with the high-speed sieve (340).
3. An aquatic expansion processing production line according to claim 2, wherein a scraper (360) is installed between the pulse dust collector (330) and the high-speed screen (340).
4. The aquatic product puffing processing production line device according to claim 1, wherein the puffing drying system (600) comprises a to-be-puffed bin (610), an extrusion puffing machine (620), a dryer (630) and a cooler (640), a feeding port of the to-be-puffed bin (610) is connected with the superfine crushing system (300), a discharging port of the to-be-puffed bin (610) is connected with a feeding port of the extrusion puffing machine (620), a discharging port of the extrusion puffing machine (620) is connected with a feeding port of the dryer (630), and a discharging port of the dryer (630) is connected with the cooler (640).
5. An aquatic expansion processing production line device according to claim 4, characterized in that the discharge port of the cooler (640) is provided with a bucket elevator (650), and the bucket elevator (650) is connected with the vibrating classifying screen (660).
6. The aquatic product puffing processing production line device according to claim 1, wherein the oil coating system (700) comprises a to-be-sprayed bin (710), a spraying machine (720), a finished product bin (730) and a classifying screen (740), the to-be-sprayed bin (710) is connected with the puffing drying system (600), a discharge port of the to-be-sprayed bin (710) is connected with a feed port of the spraying machine (720), a discharge port of the spraying machine (720) is connected with the finished product bin (730), and a discharge port of the finished product bin (730) is connected with the classifying screen (740).
7. An aquatic product puffing processing production line device according to claim 6, characterized in that a scale type oil transfer pump (750) is connected to the spraying machine (720).
8. An aquatic product puffing processing production line device according to claim 1, characterized in that the packaging system (800) comprises a second buffer hopper (810), an automatic packaging scale (820) and a belt sack closer (830), the second buffer hopper (810) is connected with the oiling system (700), the automatic packaging scale (820) is connected with the second buffer hopper (810), and the automatic packaging scale (820) is connected with the belt sack closer (830).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122263463.5U CN216059143U (en) | 2021-09-17 | 2021-09-17 | Aquatic product puffing processing production line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122263463.5U CN216059143U (en) | 2021-09-17 | 2021-09-17 | Aquatic product puffing processing production line device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216059143U true CN216059143U (en) | 2022-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122263463.5U Active CN216059143U (en) | 2021-09-17 | 2021-09-17 | Aquatic product puffing processing production line device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216059143U (en) |
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2021
- 2021-09-17 CN CN202122263463.5U patent/CN216059143U/en active Active
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