CN103734886B - Automatic burden system of processing feed and production technology thereof - Google Patents
Automatic burden system of processing feed and production technology thereof Download PDFInfo
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- CN103734886B CN103734886B CN201310696319.8A CN201310696319A CN103734886B CN 103734886 B CN103734886 B CN 103734886B CN 201310696319 A CN201310696319 A CN 201310696319A CN 103734886 B CN103734886 B CN 103734886B
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Abstract
The present invention relates to a kind of automatic burden system of processing feed and production technology thereof, comprise pulse dust removal blower fan, conveying device, distributor, some feed bins, burden balance, mixer, quality-adjusting device, granulator and classifying screen, described pulse dust removal blower fan is arranged in dog-house, pulse dust removal blower fan is connected with distributor by conveying device, pulverizer is provided with between pulse dust removal blower fan and distributor, described distributor is connected with each feed bin top, the discharging opening of each bin bottom is collected in burden balance, described burden balance are connected with mixer by conveying device, described mixer is connected with quality-adjusting device, described quality-adjusting device is connected with granulator, described granulator is connected with classifying screen by conveying device.This automatic burden system of processing feed and production technology thereof can improve batching efficiency, and ensure proportioning accuracy, automaticity is high, and the scope of application is wider.
Description
Technical field
The present invention relates to field of feed processing, particularly relate to a kind of automatic burden system of processing feed and production technology thereof.
Background technology
To be plurality of raw materials form by the modulation of specific formula feed, in formula except the larger raw material of several component, also will add multiple small powder.At present, most of feed-processing plant, feed proportioning system all needs manual operation, automaticity is poor, and set of system generally can only modulate a kind of finished product feedstuff, and the range of work is limited to very much, flexibility is poor, meanwhile, because in processing, each device exists error, cause the feed product that obtains second-rate.
Summary of the invention
The technical problem to be solved in the present invention is: can improve batching efficiency to provide a kind of, ensureing proportioning accuracy, automaticity is high, the scope of application is wide automatic burden system of processing feed and production technology thereof.
The technical solution adopted for the present invention to solve the technical problems is: a kind of automatic burden system of processing feed, comprise pulse dust removal blower fan, conveying device, distributor, some feed bins, burden balance, mixer, quality-adjusting device, granulator and classifying screen, described pulse dust removal blower fan is arranged in dog-house, pulse dust removal blower fan is connected with distributor by conveying device, pulverizer is provided with between pulse dust removal blower fan and distributor, described distributor is connected with each feed bin top, the discharging opening of each bin bottom is collected in burden balance, described burden balance are connected with mixer by conveying device, described mixer is connected with quality-adjusting device, described quality-adjusting device is connected with granulator, described granulator is connected with classifying screen by conveying device.
Described conveying device is scraper lifting machine, and scraper lifting machine can realize movement and the lifting of material, facilitates the transport of material.
The discharging opening of described feed bin is provided with flood dragon of delivering from godown, and flood dragon of delivering from godown is by conputer controlled, and when needing the material in a certain feed bin, conputer controlled is opened by flood dragon of delivering from godown, and the material of feed bin quantification is sent in burden balance.This is arranged so that the present invention only needs a set of equipment, and just can allocate various different compound as required, the scope of application is wider.
Buffering bucket is provided with, the compound that buffering bucket prepares for depositing burden balance between described burden balance and mixer.In prior art, the compound that general burden balance prepare is all directly be delivered into mixing in mixer, if when mixer or follow-up device are damaged or safeguard, complete equipment all needs to quit work.And the present invention with the addition of buffering bucket between burden balance and mixer, when the equipment that burden balance are follow-up is damaged or safeguards, the equipment of burden balance and front and continued thereof still can normally use, the compound prepared leaves in the larger buffering bucket of volume, for follow-up use, can damp production be prevented, improve working (machining) efficiency.
Because compound needs to add some small powders when mixing, therefore the present invention is provided with small powder interpolation mouth between buffering bucket and mixer, when making mixing of materials, and better effects if.
The present invention also comprises cooler, and described cooler is connected with granulator, classifying screen respectively.The particulate material made through granulator can at classified sieve removal residual powder and impurity again after cooling naturally in granulator.In order to speed production efficiency, the present invention with the addition of cooler, and the particulate material made through granulator is directly cooled fast by cooler, then sends into classifying screen removal of impurities, greatly reduces process time.
Described pulverizer is provided with feeder, is convenient to material to send into crusher for crushing.
Described quality-adjusting device is provided with adjustable speed feeder, is convenient to compound to send in quality-adjusting device modified, and the speed sent into can be controlled.
The present invention also provides a kind of feed automatic blending production technology,
Comprise the steps:
Step one: material is sent into dog-house, through the dedusting of pulse dedusting fan;
Step 2: after dedusting, needs the material pulverized after pulverizing in feeder feeding pulverizer, sends in corresponding feed bin, do not need the material pulverized directly to send in corresponding feed bin by scraper lifting machine through distributor by scraper lifting machine through distributor;
Step 3: according to required furnish type, send into batch weighing in burden balance through the flood dragon of delivering from godown of bin bottom respectively by all kinds of material of conputer controlled, the good material of proportioning is sent in buffering bucket and is stored;
Step 4: the batching in buffering bucket is sent in mixer by scraper lifting machine and mixed, and in mixer, add low dose of additive by small powder interpolation mouth;
Step 5: the compound mixed is delivered into quality-adjusting device by adjustable speed feeder and carries out steam regulation of texture, conditioning of texture;
Step 6: enter in granulator after compound modulation and granulate;
Step 7: under the particulate material made after cooler cooling forming, be transported to classifying screen by scraper lifting machine, residual powder and particle are removed, and accept enters material collecting barrel, completes processing.
The invention has the beneficial effects as follows:
(1) the present invention adopts PLC whole-process control, and realize remote real-time data collection and automatically control, without the need to manual operation, automaticity is high, reduces the labour of workman;
(2) can control different bin blanking and carry out compound needed for proportioning, set of device can meet different Production requirements, greatly reduces equipment cost, and improves the scope of application;
(3) accurately, impurity is few for batching, and the product quality obtained is excellent;
(4) according to the processing request of different material, many process route processing can be adopted, save process time, improve working (machining) efficiency;
(5) when mixer and follow-up device fails thereof or when needing to safeguard, do not affect the burden process of front and continued, prevent damp production.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the perspective view of a preferred embodiment of automatic burden system of processing feed of the present invention;
In figure: 1. dog-house, 2. pulse dust removal blower fan, 3. feeder; 4. pulverizer, 5. conveying device, 6. distributor; 7. feed bin, 8. deliver from godown flood dragon, 9. burden balance; 10. buffering bucket, 11. small powders add mouth, 12. mixers; 13. adjustable speed feeders, 14. quality-adjusting devices, 15. granulators; 16. coolers, 17. classifying screens, 18. material collecting barrels.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in Figure 1, a kind of automatic burden system of processing feed, comprise pulse dust removal blower fan 2, conveying device 5, distributor 6, some feed bins 7, burden balance 9, mixer 12, quality-adjusting device 14, granulator 15 and classifying screen 17, dog-house 1 is multiple, for dropping into different materials, described pulse dust removal blower fan 2 is arranged in dog-house 1, the material dropped into is through pulse dedusting fan 2 dedusting, pulse dust removal blower fan 2 is connected with distributor 6 by conveying device 5, material after dedusting sends distributor 6 to by conveying device 5, pulverizer 4 is provided with between pulse dust removal blower fan 2 and distributor 6, also pulse dust removal blower fan 2 is provided with in pulverizer 4, if the material particles dropped into from dog-house 1 is larger, the material then dropped into first is pulverized and dedusting through pulverizer 4, send distributor 6 again to, described distributor 6 is connected with each feed bin 7 top, different materials is assigned in corresponding feed bin 7 by distributor 6, discharging opening bottom each feed bin 7 is collected in burden balance 9, described burden balance 9 are connected with mixer 12 by conveying device 5, the material prepared sends into mixing in mixer 12 by conveying device 5, described mixer 12 is connected with quality-adjusting device 14, the material mixed is sent in quality-adjusting device 14 modified, quality-adjusting device 14 is connected with granulator 15, modified good compound is sent in granulator 15 and is made particle, granulator 15 is connected with classifying screen 17 by conveying device 5, the classified sieve 17 of particle screens, and be collected in material collecting barrel 18.
The conveying device 5 arranged between above-mentioned each device is scraper lifting machine, and scraper lifting machine can realize moving horizontally of material, and material can be made to be elevated, and facilitates and material is sent to eminence.
The discharging opening of described feed bin 7 is provided with flood dragon 8 of delivering from godown, and flood dragon 8 of delivering from godown is by conputer controlled, and when needing the material in a certain feed bin 7, the flood dragon 8 of delivering from godown of this feed bin 7 of conputer controlled is opened, and the material of feed bin 7 quantification is sent in burden balance 9.This is arranged so that the present invention only needs a set of equipment, and just can allocate various different compound as required, the scope of application is wider.
Buffering bucket 10 is provided with, the compound that buffering bucket 10 prepares for depositing burden balance 9 between described burden balance 9 and mixer 12.In prior art, the compound that general burden balance 9 prepare is all directly be delivered into mixing in mixer 12, if when mixer 12 or follow-up device are damaged or safeguard, complete equipment all needs to quit work.And the present invention with the addition of buffering bucket 10 between burden balance 9 and mixer 12, when the equipment that burden balance 9 are follow-up is damaged or safeguards, the equipment of burden balance 9 and front and continued thereof still can normally use, the compound prepared leaves in the larger buffering bucket of volume 10, for follow-up use, can damp production be prevented, improve working (machining) efficiency.
Because compound needs to add some small powders when mixing, therefore the present invention is provided with small powder and adds mouth 11 between buffering bucket 10 and mixer 12, when making mixing of materials, and better effects if.
The present invention also comprises cooler 16, and described cooler 16 is connected with granulator 15, classifying screen 17 respectively.The particulate material made through granulator 15 can in granulator 15 naturally after cooling more classified sieve 17 remove residual powder and impurity.In order to speed production efficiency, the present invention with the addition of cooler 16, and the particulate material made through granulator 15 is directly cooled fast by cooler 16, then sends into classifying screen 17 removal of impurities, greatly reduces process time.
Described pulverizer 4 is provided with feeder 3, is convenient to material be sent in pulverizer 4 and pulverizes.
Described quality-adjusting device 14 is provided with adjustable speed feeder 13, is convenient to compound to send in quality-adjusting device 14 modified, and the speed sent into can be controlled.
The present invention also provides a kind of feed automatic blending production technology,
Comprise the steps:
Step one: different materials is sent into corresponding dog-house 1, through pulse dedusting fan 2 dedusting, feeds intake and quantitatively can be dropped into by conputer controlled, also can by manual operation;
Step 2: after dedusting, some particle larger need pulverize material through feeder 3 send in pulverizer 4 pulverize after, sent in corresponding feed bin 7 through distributor 6 by scraper lifting machine, and do not need the material pulverized directly to send in corresponding feed bin 7 by scraper lifting machine through distributor 6;
Step 3: according to required furnish type, batch weighing in burden balance 9 is sent into by the flood dragon 8 of delivering from godown of all kinds of material of conputer controlled respectively bottom feed bin 7, the good material of proportioning is sent in buffering bucket 10 and is stored, such as: if need two kinds of proportioning materials, then the flood dragon 8 of delivering from godown of corresponding two feed bins 7 is opened, batching in burden balance 9 sent into by two kinds of materials, if need five kinds of proportioning materials, then the flood dragon 8 of delivering from godown of corresponding five feed bins is opened, batching in burden balance 9 sent into by five kinds of materials, this is arranged so that batching is very flexible, can meet different processing needs;
Step 4: the batching in buffering bucket 10 sends mixing in mixer 12 to by scraper lifting machine, if need to add some auxiliary small powders, then adds mouth 11 by small powder and add low dose of additive in mixer 12;
Step 5: the compound mixed is delivered into quality-adjusting device 14 by adjustable speed feeder 13 and carries out steam regulation of texture, conditioning of texture, and adjustable speed feeder 13 can control the speed of feeding, prevents the problems such as too fast or feeding blocking that is that cause excessively slowly;
Step 6: enter in granulator 15 after compound modulation and granulate, make the graininess of fixed size;
Step 7: the particle made is sent in classifying screen 17 after naturally can cooling in granulator 15 again and screened; also after directly can entering cooler 16 cooling forming, be transported to classifying screen 17 by scraper lifting machine, residual powder and particle are removed; accept enters material collecting barrel 18, completes processing.
Compared with prior art, tool of the present invention has the following advantages:
(1) the present invention adopts PLC whole-process control, and realize remote real-time data collection and automatically control, without the need to manual operation, automaticity is high, reduces the labour of workman, avoids the mismachining tolerance that manual operation brings;
(2) can control the blanking of different feed bin 7 and carry out compound needed for proportioning, set of device can meet different Production requirements, greatly reduces equipment cost, and improves the scope of application;
(3) automatic blending, accurately, impurity is few for batching, and the product quality obtained is excellent, there will not be manually because of carelessness blowing mistake, and causes material waste;
(4) according to the processing request of different material, many process route processing can be adopted, and do not need because some special material, and a set of proportioner is set in addition, reduce production cost, save process time, improve working (machining) efficiency;
(5) when mixer 12 and follow-up device fails thereof or when needing to safeguard, material can temporarily be stored in buffering bucket 10, does not affect the burden process of front and continued, prevents damp production, improve working (machining) efficiency.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to right.
Claims (1)
1. an automatic burden system of processing feed, it is characterized in that: comprise pulse dust removal blower fan (2), conveying device (5), distributor (6), some feed bins (7), burden balance (9), mixer (12), quality-adjusting device (14), granulator (15) and classifying screen (17), described pulse dust removal blower fan (2) is arranged in dog-house (1), pulse dust removal blower fan (2) is connected with distributor (6) by conveying device (5), pulverizer (4) is provided with between pulse dust removal blower fan (2) and distributor (6), described distributor (6) is connected with each feed bin (7) top, the discharging opening of each feed bin (7) bottom is collected in burden balance (9), described burden balance (9) are connected with mixer (12) by conveying device (5), described mixer (12) is connected with quality-adjusting device (14), described quality-adjusting device (14) is connected with granulator (15), described granulator (15) is connected with classifying screen (17) by conveying device (5), the discharging opening of described feed bin (7) is provided with flood dragon of delivering from godown (8), be provided with small powder between buffering bucket (10) and mixer (12) and add mouth (11), described quality-adjusting device (14) is provided with adjustable speed feeder (13), described conveying device (5) is scraper lifting machine, buffering bucket (10) is provided with between described burden balance (9) and mixer (12), it also comprises cooler (16), described cooler (16) respectively with granulator (15), classifying screen (17) connects, described pulverizer (4) is provided with feeder (3), material is sent into dog-house (1), through pulse dedusting fan (2) dedusting, after dedusting, the material pulverized is needed to send into after the middle pulverizing of pulverizer (4) through feeder (3), sent in corresponding feed bin (7) through distributor (6) by scraper lifting machine, do not need the material pulverized directly to send in corresponding feed bin (7) by scraper lifting machine through distributor (6), according to required furnish type, send into batch weighing in burden balance (9) respectively by all kinds of material of conputer controlled through the flood dragon of delivering from godown (8) of feed bin (7) bottom, the good material of proportioning is sent in buffering bucket (10) and is stored, batching in buffering bucket (10) sends mixing in mixer (12) to by scraper lifting machine, and adds mouth (11) low dose of additive of interpolation in mixer (12) by small powder, the compound mixed is delivered into quality-adjusting device (14) by adjustable speed feeder (13) and carries out steam regulation of texture, conditioning of texture, enter in granulator (15) after compound modulation and granulate, under the particulate material made after cooler (16) cooling forming, be transported to classifying screen (17) by scraper lifting machine, residual powder and particle are removed, and accept enters material collecting barrel (18), completes processing.
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| CN201310696319.8A CN103734886B (en) | 2013-12-18 | 2013-12-18 | Automatic burden system of processing feed and production technology thereof |
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| CN201310696319.8A CN103734886B (en) | 2013-12-18 | 2013-12-18 | Automatic burden system of processing feed and production technology thereof |
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| CN103734886B true CN103734886B (en) | 2016-03-09 |
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