CN103734886A - Fodder automatic batching system and production process thereof - Google Patents
Fodder automatic batching system and production process thereof Download PDFInfo
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- CN103734886A CN103734886A CN201310696319.8A CN201310696319A CN103734886A CN 103734886 A CN103734886 A CN 103734886A CN 201310696319 A CN201310696319 A CN 201310696319A CN 103734886 A CN103734886 A CN 103734886A
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Abstract
The invention relates to a fodder automatic batching system and a production process of the fodder automatic batching system. The fodder automatic batching system comprises a pulse dust removal fan, a conveyor, a distributor, a plurality of stock bins, a batching scale, a mixer, a conditioner, a granulator and a classifying screen. The pulse dust removal fan is arranged in a charging opening and connected with the distributor through the conveyor, a pulverizer is arranged between the pulse dust removal fan and the distributor, the distributor is connected with the tops of the stock bins, discharge openings in the bottoms of the stock bins are gathered into the batching scale, the batching scale is connected with the mixer through the conveyor, the mixer is connected with the conditioner, the conditioner is connected with the granulator, and the granulator is connected with the classifying screen through the conveyor. According to the fodder automatic batching system and the production process of the fodder automatic batching system, batching efficiency can be improved, batching accuracy is guaranteed, the automation degree is high, and the application range is wide.
Description
Technical field
The present invention relates to field of feed processing, relate in particular to a kind of automatic burden system of processing feed and production technology thereof.
Background technology
Feed is that plurality of raw materials forms by specific formula modulation, in formula, except the larger raw material of several components, also will add multiple small powder.At present, most of feed-processing plants, feed proportioning system all needs manual operation, automaticity is poor, and a cover system generally can only modulate a kind of finished product feedstuff, and the range of work is limited to very much, flexibility is poor, meanwhile, because each device in processing exists error, cause the feed product that obtains second-rate.
Summary of the invention
The technical problem to be solved in the present invention is: in order to provide a kind of, can improve batching efficiency, guarantee proportioning accuracy, automaticity is high, the scope of application is wide automatic burden system of processing feed and production technology thereof.
The technical solution adopted for the present invention to solve the technical problems is: a kind of automatic burden system of processing feed, comprise pulse dust removal blower fan, conveying device, distributor, some feed bins, burden balance, mixer, quality-adjusting device, granulator and classifying screen, described pulse dust removal blower fan is arranged in dog-house, pulse dust removal blower fan is connected with distributor by conveying device, between pulse dust removal blower fan and distributor, be provided with pulverizer, described distributor is connected with each feed bin top, the discharging opening of each bin bottom is collected in burden balance, described burden balance are connected with mixer by conveying device, described mixer is connected with quality-adjusting device, described quality-adjusting device is connected with granulator, described granulator is connected with classifying screen by conveying device.
Described conveying device is scraper lifting machine, and scraper lifting machine can realize movement and the lifting of material, has facilitated transporting of material.
The discharging opening of described feed bin is provided with the flood dragon of delivering from godown, and the flood dragon of delivering from godown is controlled by computer, and during material in a certain feed bin of needs, computer is controlled the flood dragon of delivering from godown and opened, and quantitative material in feed bin is sent in burden balance.This is arranged so that the present invention only needs a set of equipment, just can allocate as required various compound, and the scope of application is wider.
Between described burden balance and mixer, be provided with buffering bucket, buffering bucket is for depositing the compound that burden balance prepare.In prior art, the compound that general burden balance prepare is to be all directly delivered in mixer to mix, if when mixer or follow-up device are damaged or are safeguarding, complete equipment all needs to quit work.And the present invention has added buffering bucket between burden balance and mixer, when the follow-up equipment of burden balance is damaged or is safeguarding, the equipment of burden balance and front and continued thereof still can normally be used, the compound preparing leaves in the buffering bucket that volume is larger, for follow-up use, can prevent damp production, improve working (machining) efficiency.
Because compound need to add some small powders when mixing, so the present invention is provided with small powder and adds mouthful between buffering bucket and mixer, while making mixing of materials, and better effects if.
The present invention also comprises cooler, and described cooler is connected with granulator, classifying screen respectively.The particulate material making through granulator can be after naturally cooling in granulator more classified sieve remove residual powder and impurity.For speed production efficiency, the present invention has added cooler, and the particulate material making through granulator is directly cooling fast by cooler, then sends into classifying screen removal of impurities, greatly reduces process time.
On described pulverizer, be provided with feeder, be convenient to material to send into crusher for crushing.
On described quality-adjusting device, be provided with adjustable speed feeder, be convenient to compound to send in quality-adjusting device modified, and can control the speed of sending into.
The present invention also provides a kind of feed automatic blending production technology,
Comprise the steps:
Step 1: material is sent into dog-house, through the dedusting of pulse dedusting fan;
Step 2: after dedusting, the material of need pulverizing after feeder is sent into and is pulverized in pulverizer, by scraper lifting machine in distributor is sent into corresponding feed bin, do not need the material pulverized directly by scraper lifting machine in distributor is sent into corresponding feed bin;
Step 3: according to required batching kind, control all kinds of materials send into batch weighing in burden balance through the flood dragon of delivering from godown of bin bottom respectively by computer, the good material of proportioning is sent in buffering bucket and stored;
Step 4: the batching in buffering bucket is sent in mixer and mixed by scraper lifting machine, and by small powder, add mouth and add low dose of additive in mixer;
Step 5: the compound mixing is delivered into quality-adjusting device by adjustable speed feeder and carries out steam regulation of texture, conditioning of texture;
Step 6: enter in granulator and granulate after compound modulation;
Step 7: after cooler cooling forming, be transported to classifying screen by scraper lifting machine under the particulate material making, residual powder and particle are removed, accept enters material collecting barrel, completes processing.
The invention has the beneficial effects as follows:
(1) the present invention adopts the omnidistance control of PLC, realizes remote real-time data collection and automatically controls, and without manual operation, automaticity is high, has reduced workman's labour;
(2) can control different bin blankings and carry out the required compound of proportioning, a covering device can meet different Production requirements, greatly reduces equipment cost, and has improved the scope of application;
(3) accurately, impurity is few for batching, and the product quality obtaining is excellent;
(4) can adopt many process route processing according to the processing request of different material, save process time, improve working (machining) efficiency;
(5) when mixer and follow-up device fails thereof maybe need to safeguard, do not affect the burden process of front and continued, prevent damp production.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the perspective view of a preferred embodiment of automatic burden system of processing feed of the present invention;
In figure: 1. dog-house, 2. pulse dust removal blower fan, 3. feeder; 4. pulverizer, 5. conveying device, 6. distributor; 7. feed bin, flood dragon, 9. burden balance 8. deliver from godown; 10. buffering bucket, 11. small powders add mouthful, 12. mixers; 13. adjustable speed feeders, 14. quality-adjusting devices, 15. granulators; 16. coolers, 17. classifying screens, 18. material collecting barrels.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention is only described in a schematic way, so it only show the formation relevant with the present invention.
As shown in Figure 1, a kind of automatic burden system of processing feed, comprise pulse dust removal blower fan 2, conveying device 5, distributor 6, some feed bins 7, burden balance 9, mixer 12, quality-adjusting device 14, granulator 15 and classifying screen 17, dog-house 1 is a plurality of, for dropping into different materials, described pulse dust removal blower fan 2 is arranged in dog-house 1, the material dropping into is through 2 dedustings of pulse dedusting fan, pulse dust removal blower fan 2 is connected with distributor 6 by conveying device 5, material after dedusting is sent distributor 6 to by conveying device 5, between pulse dust removal blower fan 2 and distributor 6, be provided with pulverizer 4, in pulverizer 4, be also provided with pulse dust removal blower fan 2, if the material particles dropping into from dog-house 1 is larger, the material dropping into is first pulverized and dedusting through pulverizer 4, send again distributor 6 to, described distributor 6 is connected with each feed bin 7 tops, different materials is assigned in corresponding feed bin 7 by distributor 6, the discharging opening of each feed bin 7 bottoms is collected in burden balance 9, described burden balance 9 are connected with mixer 12 by conveying device 5, the material preparing is sent into the interior mixing of mixer 12 by conveying device 5, described mixer 12 is connected with quality-adjusting device 14, it is interior modified that the material mixing is sent into quality-adjusting device 14, quality-adjusting device 14 is connected with granulator 15, modified good compound is sent into the interior granulation thing of granulator 15, granulator 15 is connected with classifying screen 17 by conveying device 5, classified sieve 17 screenings of particle, and be collected in material collecting barrel 18.
The conveying device 5 arranging between above-mentioned each device is scraper lifting machine, and scraper lifting machine can realize moving horizontally of material, and can make material lifting, has facilitated material is sent to eminence.
The discharging opening of described feed bin 7 is provided with the flood dragon 8 of delivering from godown, and the flood dragon 8 of delivering from godown is controlled by computer, and during material in a certain feed bin 7 of needs, computer is controlled the flood dragon 8 of delivering from godown of this feed bin 7 and opened, and the interior quantitative material of feed bin 7 is sent in burden balance 9.This is arranged so that the present invention only needs a set of equipment, just can allocate as required various compound, and the scope of application is wider.
Between described burden balance 9 and mixer 12, be provided with buffering bucket 10, the compound that buffering bucket 10 prepares for depositing burden balance 9.In prior art, the compound that general burden balance 9 prepare is to be all directly delivered into the interior mixing of mixer 12, if when mixer 12 or follow-up device are damaged or are safeguarding, complete equipment all needs to quit work.And the present invention has added buffering bucket 10 between burden balance 9 and mixer 12, when the follow-up equipment of burden balance 9 is damaged or is safeguarding, the equipment of burden balance 9 and front and continued thereof still can normally be used, the compound preparing leaves in the buffering bucket 10 that volume is larger, for follow-up use, can prevent damp production, improve working (machining) efficiency.
Because compound need to add some small powders when mixing, so the present invention is provided with small powder and adds mouth 11 between buffering bucket 10 and mixer 12, while making mixing of materials, and better effects if.
The present invention also comprises cooler 16, and described cooler 16 is connected with granulator 15, classifying screen 17 respectively.The particulate material making through granulator 15 can granulator 15 interior naturally cooling after more classified sieve 17 remove residual powder and impurity.For speed production efficiency, the present invention has added cooler 16, and the particulate material making through granulator 15 is directly cooling fast by cooler 16, then sends into classifying screen 17 removal of impurities, greatly reduces process time.
On described pulverizer 4, be provided with feeder 3, be convenient to material to send into the interior pulverizing of pulverizer 4.
On described quality-adjusting device 14, be provided with adjustable speed feeder 13, be convenient to that compound is sent into quality-adjusting device 14 interior modified, and can control the speed of sending into.
The present invention also provides a kind of feed automatic blending production technology,
Comprise the steps:
Step 1: different materials is sent into corresponding dog-house 1, through 2 dedustings of pulse dedusting fan, feed intake and can control quantitatively and drop into by computer, also can be by manual operation;
Step 2: after dedusting, the larger material of need pulverizing of some particle is after feeder 3 is sent into and pulverized in pulverizer 4, by scraper lifting machine in distributor 6 is sent into corresponding feed bin 7, and do not need the material pulverized directly by scraper lifting machine in distributor 6 is sent into corresponding feed bin 7;
Step 3: according to required batching kind, by computer, control all kinds of materials and through the flood dragon 8 of delivering from godown of feed bin 7 bottoms, send into the interior batch weighing of burden balance 9 respectively, the good material of proportioning is sent into the interior storage of buffering bucket 10, for example: if need two kinds of proportioning materials, the flood dragon 8 of delivering from godown of corresponding two feed bins 7 is opened, two kinds of materials are sent into the interior batching of burden balance 9, if need five kinds of proportioning materials, the flood dragon 8 of delivering from godown of corresponding five feed bins is opened, five kinds of materials are sent into the interior batching of burden balance 9, this is arranged so that batching is very flexible, can meet different processing needs;
Step 4: the batching in buffering bucket 10 is sent the interior mixing of mixer 12 to by scraper lifting machine, if need to add some auxiliary small powders, can add mouth 11 to the low dose of additive of the interior interpolation of mixer 12 by small powder;
Step 5: the compound mixing is delivered into quality-adjusting device 14 by adjustable speed feeder 13 and carries out steam regulation of texture, conditioning of texture, and adjustable speed feeder 13 can be controlled the speed of feeding, prevents the problems such as too fast or feeding obstruction that cause excessively slowly;
Step 6: enter the interior granulation of granulator 15 after compound modulation, make the graininess of fixed size;
Step 7: the particle making can be sent into the interior screening of classifying screen 17 after naturally cooling again granulator 15 is interior; also can directly enter after cooler 16 cooling formings, by scraper lifting machine, be transported to classifying screen 17, residual powder and particle are removed; accept enters material collecting barrel 18, completes processing.
Compared with prior art, tool of the present invention has the following advantages:
(1) the present invention adopts the omnidistance control of PLC, realizes remote real-time data collection and automatically controls, and without manual operation, automaticity is high, has reduced workman's labour, the mismachining tolerance of having avoided manual operation to bring;
(2) can control different feed bin 7 blankings and carry out the required compound of proportioning, a covering device can meet different Production requirements, greatly reduces equipment cost, and has improved the scope of application;
(3) automatic blending, accurately, impurity is few for batching, and the product quality obtaining is excellent, there will not be manually because of carelessness blowing mistake, and causes material waste;
(4) can adopt many process route processing, and not need because of some special material, and a set of proportioner is set in addition according to the processing request of different material, reduce production cost, save process time, improve working (machining) efficiency;
(5) when mixer 12 and follow-up device fails thereof maybe need to safeguard, material can temporarily be stored in buffering bucket 10, does not affect the burden process of front and continued, prevents damp production, has improved working (machining) efficiency.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on description, must determine its technical scope according to claim scope.
Claims (9)
1. an automatic burden system of processing feed, it is characterized in that: comprise pulse dust removal blower fan (2), conveying device (5), distributor (6), some feed bins (7), burden balance (9), mixer (12), quality-adjusting device (14), granulator (15) and classifying screen (17), described pulse dust removal blower fan (2) is arranged in dog-house (1), pulse dust removal blower fan (2) is connected with distributor (6) by conveying device (5), between pulse dust removal blower fan (2) and distributor (6), be provided with pulverizer (4), described distributor (6) is connected with each feed bin (7) top, the discharging opening of each feed bin (7) bottom is collected in burden balance (9), described burden balance (9) are connected with mixer (12) by conveying device (5), described mixer (12) is connected with quality-adjusting device (14), described quality-adjusting device (14) is connected with granulator (15), described granulator (15) is connected with classifying screen (17) by conveying device (5).
2. automatic burden system of processing feed as claimed in claim 1, is characterized in that: described conveying device (5) is scraper lifting machine.
3. automatic burden system of processing feed as claimed in claim 1, is characterized in that: the discharging opening of described feed bin (7) is provided with the flood dragon of delivering from godown (8).
4. automatic burden system of processing feed as claimed in claim 1, is characterized in that: between described burden balance (9) and mixer (12), be provided with buffering bucket (10).
5. automatic burden system of processing feed as claimed in claim 1, is characterized in that: between described buffering bucket (10) and mixer (12), be provided with small powder and add mouthful (11).
6. automatic burden system of processing feed as claimed in claim 1, is characterized in that: also comprise cooler (16), described cooler (16) is connected with granulator (15), classifying screen (17) respectively.
7. automatic burden system of processing feed as claimed in claim 1, is characterized in that: on described pulverizer (4), be provided with feeder (3).
8. automatic burden system of processing feed as claimed in claim 1, is characterized in that: on described quality-adjusting device (14), be provided with adjustable speed feeder (13).
9. a feed automatic blending production technology, is characterized in that:
Comprise the steps:
Step 1: material is sent into dog-house (1), through pulse dedusting fan (2) dedusting;
Step 2: after dedusting, need the material of pulverizing after feeder (3) is sent into the middle pulverizing of pulverizer (4), by scraper lifting machine in distributor (6) is sent into corresponding feed bin (7), do not need the material pulverized directly by scraper lifting machine in distributor (6) is sent into corresponding feed bin (7);
Step 3: according to required batching kind, control all kinds of materials send into batch weighing in burden balance (9) through the flood dragon of delivering from godown (8) of feed bin (7) bottom respectively by computer, the good material of proportioning is sent in buffering bucket (10) and stored;
Step 4: the batching in buffering bucket (10) is sent in mixer (12) and mixed by scraper lifting machine, and by small powder, add mouthful (11) and add low dose of additive in mixer (12);
Step 5: the compound mixing is delivered into quality-adjusting device (14) by adjustable speed feeder (13) and carries out steam regulation of texture, conditioning of texture;
Step 6: enter in granulator (15) and granulate after compound modulation;
Step 7: after cooler (16) cooling forming, be transported to classifying screen (17) by scraper lifting machine under the particulate material making, residual powder and particle are removed, accept enters material collecting barrel (18), completes processing.
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| CN201310696319.8A CN103734886B (en) | 2013-12-18 | 2013-12-18 | Automatic burden system of processing feed and production technology thereof |
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| CN201310696319.8A CN103734886B (en) | 2013-12-18 | 2013-12-18 | Automatic burden system of processing feed and production technology thereof |
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| CN103734886A true CN103734886A (en) | 2014-04-23 |
| CN103734886B CN103734886B (en) | 2016-03-09 |
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| CN104957411A (en) * | 2015-06-11 | 2015-10-07 | 福建光华农牧科技开发有限公司 | Selenium-enriched health-care compound premixed feed for weaned piglets and production method of feed |
| CN104957410A (en) * | 2015-06-11 | 2015-10-07 | 福建光华农牧科技开发有限公司 | Pregnant sow special selenium-rich health-care compound premix feed and a production method thereof |
| CN105639696A (en) * | 2016-02-22 | 2016-06-08 | 储福娣 | Premix feed processing technology |
| CN105639695A (en) * | 2016-02-22 | 2016-06-08 | 储福娣 | Premix feed processing technology |
| CN106490655A (en) * | 2016-12-07 | 2017-03-15 | 南京宝辉生物饲料有限公司 | A kind of feedstock pre-processing system of biological feedstuff and its processing method |
| CN106820232A (en) * | 2017-04-23 | 2017-06-13 | 栗春侠 | A kind of mixed feed production system and its production method |
| CN107950771A (en) * | 2018-01-15 | 2018-04-24 | 甘肃润牧生物工程有限责任公司 | A kind of high microsteping mixed feed mixing and granulating system |
| CN108338384A (en) * | 2018-03-16 | 2018-07-31 | 建明工业（珠海）有限公司 | A kind of online adding set of particulate material |
| CN109527628A (en) * | 2018-12-12 | 2019-03-29 | 宜昌天工智能机械股份有限公司 | Totally-enclosed, interior circulation, from depositing dust granulating system and method |
| CN112825966A (en) * | 2021-01-15 | 2021-05-25 | 广东酸动力生物科技有限公司 | Production process of mixed feed additive |
| CN113455203A (en) * | 2021-05-21 | 2021-10-01 | 毋晓冰 | Multifunctional straw biomass crushing system and crushing method |
| CN113589766A (en) * | 2021-06-17 | 2021-11-02 | 苑宝庚 | Caragana microphylla forage grass particle production process and intelligent control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104957410A (en) * | 2015-06-11 | 2015-10-07 | 福建光华农牧科技开发有限公司 | Pregnant sow special selenium-rich health-care compound premix feed and a production method thereof |
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| CN105639695B (en) * | 2016-02-22 | 2018-08-17 | 科金（珠海）生物科技有限公司 | Premixed feed processing technology |
| CN105639696A (en) * | 2016-02-22 | 2016-06-08 | 储福娣 | Premix feed processing technology |
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| CN106490655A (en) * | 2016-12-07 | 2017-03-15 | 南京宝辉生物饲料有限公司 | A kind of feedstock pre-processing system of biological feedstuff and its processing method |
| CN106820232A (en) * | 2017-04-23 | 2017-06-13 | 栗春侠 | A kind of mixed feed production system and its production method |
| CN106820232B (en) * | 2017-04-23 | 2019-03-26 | 常德九鼎农牧有限公司 | A kind of mixed feed production system and its production method |
| CN107950771A (en) * | 2018-01-15 | 2018-04-24 | 甘肃润牧生物工程有限责任公司 | A kind of high microsteping mixed feed mixing and granulating system |
| CN108338384A (en) * | 2018-03-16 | 2018-07-31 | 建明工业（珠海）有限公司 | A kind of online adding set of particulate material |
| CN109527628A (en) * | 2018-12-12 | 2019-03-29 | 宜昌天工智能机械股份有限公司 | Totally-enclosed, interior circulation, from depositing dust granulating system and method |
| CN109527628B (en) * | 2018-12-12 | 2023-09-26 | 宜昌天工智能机械股份有限公司 | Totally-enclosed, internal-circulation and self-dust-falling granulating system and method |
| CN112825966A (en) * | 2021-01-15 | 2021-05-25 | 广东酸动力生物科技有限公司 | Production process of mixed feed additive |
| CN113455203A (en) * | 2021-05-21 | 2021-10-01 | 毋晓冰 | Multifunctional straw biomass crushing system and crushing method |
| CN113589766A (en) * | 2021-06-17 | 2021-11-02 | 苑宝庚 | Caragana microphylla forage grass particle production process and intelligent control system |
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