CN216049188U - Dross cleaning device for aluminum-beryllium intermediate alloy production - Google Patents

Abstract

The utility model discloses a scum cleaning device for aluminum-beryllium intermediate alloy production, which belongs to the technical field of alloy smelting and comprises two supporting frames and a top post arranged between the tops of the two supporting frames, wherein sliding grooves used for the back-and-forth sliding of the top post are formed in cross beams at the tops of the two supporting frames, a connecting block is arranged at one end, away from the top post, of each sliding groove, a push-pull rod is connected to one end of each connecting block, and one end, away from the connecting block, of each push-pull rod is fixed on the top post. According to the utility model, the device is used for cleaning the scum, manual work is replaced, the working efficiency is improved, the personnel can be prevented from being scalded due to overhigh temperature, the scum is cleaned at one time, the cleaning effect is good, and the product quality is improved.

Description

Dross cleaning device for aluminum-beryllium intermediate alloy production

Technical Field

The utility model relates to a scum cleaning device, in particular to a scum cleaning device for aluminum-beryllium intermediate alloy production, and belongs to the technical field of alloy smelting.

Background

The aluminum-beryllium intermediate alloy is an aluminum-based low-beryllium aluminum alloy, is an additive required by smelting of the magnesium alloy and the aluminum alloy, can effectively improve the performance of the magnesium alloy and the aluminum alloy, is widely applied to the civil field, has the advantages of easy control of alloy structure and low process cost, has certain market prospect, and is mainly produced by non-vacuum smelting and vacuum argon protection smelting in the current domestic production process of the aluminum-beryllium intermediate alloy.

The existing aluminum-beryllium intermediate alloy production scum cleaning device mainly depends on manual cleaning, is large in labor amount, easy to cause scalding danger, incomplete in cleaning and poor in cleaning effect.

SUMMERY OF THE UTILITY MODEL

The utility model mainly aims to solve the problems of large labor amount, scalding risk, incomplete cleaning and poor cleaning effect of manual cleaning, and provides a scum cleaning device for aluminum-beryllium intermediate alloy production.

The purpose of the utility model can be achieved by adopting the following technical scheme:

a scum cleaning device for aluminum-beryllium intermediate alloy production comprises two supporting frames and a top post arranged between the tops of the two supporting frames, wherein sliding grooves used for the top post to slide back and forth are formed in cross beams at the tops of the two supporting frames, a connecting block is arranged at one end, away from the top post, of each sliding groove, a push-pull rod is connected to one end of each connecting block, one end, away from the connecting block, of each push-pull rod is fixed to the top post, a first motor box, a second motor box, a third motor box and a fourth motor box are respectively installed below the top post from left to right, driving motors are installed inside the first motor box, the second motor box, the third motor box and the fourth motor box, a plurality of connecting rods are installed below the top post, a first pulley is rotatably connected to the first connecting rod from left to right, and connected to an output shaft of the driving motors in the first motor box, the second it is connected with the second pulley to rotate on the connecting rod, the second pulley is connected in the second motor incasement on driving motor's the output shaft, the second the another side of connecting rod rotates and is connected with the third pulley, the third pulley is connected in the third motor incasement on driving motor's the output shaft, the third it is connected with the fourth pulley to rotate on the connecting rod, the fourth pulley is connected in the fourth motor incasement on driving motor's the output shaft, the below of fore-set is provided with smelts the jar, the inside of smelting the jar is provided with the filtration basket, the filtration basket with first pulley with be connected with first lifting cable between the fourth pulley, it is provided with the collection slag box to smelt one side of jar.

Preferably, both ends of the top column are provided with sliding wheels.

Preferably, an operation panel is mounted on one of the support frames.

Preferably, both ends of the filtering basket are provided with first lifting rings, the first lifting rings are connected with the first lifting cables, and one ends, far away from the first lifting rings, of the first lifting cables are connected to the first pulley and the fourth pulley respectively.

Preferably, a bottom plate of the filter basket is arranged at the bottom of the filter basket.

Preferably, the filtering basket bottom plate comprises a first bottom plate, a second bottom plate is arranged on one side of the first bottom plate, second lifting rings are mounted on one sides of the first bottom plate and the second bottom plate, the two second lifting rings are connected with second lifting cables, and one ends of the two second lifting cables are connected to the second pulley and the third pulley respectively.

Preferably, both sides of the bottom plate of the filtering basket are movably connected with the side wall of the filtering basket through connecting columns.

Preferably, the filter basket and the first and second lifting cables are both iron filter basket and lifting cables.

Preferably, the tops of the first motor box, the second motor box, the third motor box and the fourth motor box are all fixed on the top column through connecting columns.

Preferably, the outer diameter of the filter basket is the same as the inner diameter of the smelting pot.

The utility model has the beneficial technical effects that: according to the scum cleaning device for aluminum-beryllium intermediate alloy production, the first pulley and the fourth pulley are arranged to lift the filter basket out of the smelting cylinder, scum in the smelting cylinder is filtered out at one time, manpower is replaced, the working efficiency is improved, personnel scalding caused by overhigh temperature is avoided, the filter basket is placed in the smelting cylinder in advance, materials in the smelting cylinder are smelted, and finally the filter basket is lifted up, so that scum generated in the smelting cylinder can be comprehensively filtered out at one time, the cleaning effect is good, and the product quality is improved.

Drawings

FIG. 1 is a schematic overall structure diagram of a preferred embodiment of the dross removal mechanism for aluminum beryllium intermediate alloy production according to the utility model;

FIG. 2 is a schematic view of the installation position of a driving motor of a preferred embodiment of the aluminum-beryllium intermediate alloy production scum cleaning device according to the utility model;

FIG. 3 is a schematic view of the planar structure of a filtering backboard base plate of a preferred embodiment of the apparatus for cleaning dross produced in Al-Be intermediate alloy according to the utility model;

FIG. 4 is a schematic overall side view of a preferred embodiment of the dross removal mechanism for aluminum beryllium master alloy production according to the utility model;

FIG. 5 is a schematic diagram of the opening position of a sliding groove of the slag cleaning device for aluminum-beryllium intermediate alloy production according to a preferred embodiment of the utility model;

fig. 6 is a schematic structural diagram of a top column side face of a preferred embodiment of the aluminum-beryllium intermediate alloy production scum cleaning device.

In the figure: 1-supporting frame, 2-top column, 3-smelting cylinder, 4-filtering basket, 5-slag collecting box, 6-operating panel, 7-connecting block, 8-push-pull rod, 9-first motor box, 10-second motor box, 11-third motor box, 12-fourth motor box, 13-driving motor, 14-connecting rod, 15-first pulley, 16-second pulley, 17-third pulley, 18-fourth pulley, 19-first lifting ring, 20-first lifting ring, 21-second lifting ring, 22-filtering basket bottom plate, 23-second lifting ring, 24-connecting column, 25-first bottom plate, 26-second bottom plate, 27-sliding wheel and 28-sliding groove.

Detailed Description

In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

As shown in fig. 1-6, the device for cleaning dross in aluminum-beryllium intermediate alloy production provided by this embodiment includes two support frames 1 and a top post 2 disposed between the tops of the two support frames 1, a cross beam at the top of the two support frames 1 is provided with a sliding groove 28 for the top post 2 to slide back and forth, one end of the sliding groove 28, which is far away from the top post 2, is provided with a connecting block 7, one end of the connecting block 7 is connected with a push-pull rod 8, one end of the push-pull rod 8, which is far away from the connecting block 7, is fixed on the top post 2, a first motor box 9, a second motor box 10, a third motor box 11 and a fourth motor box 12 are respectively installed below the top post 2 from left to right, driving motors 13 are installed inside the first motor box 9, the second motor box 10, the third motor box 11 and the fourth motor box 12, a plurality of connecting rods 14 are installed below the top post 2, a first pulley 15 is rotatably connected to the first connecting rod 14 from left to right, first pulley 15 is connected on the output shaft of driving motor 13 in first motor case 9, second pulley 16 is connected on second connecting rod 14 in a rotating manner, second pulley 16 is connected on the output shaft of driving motor 13 in second motor case 10, the another side of second connecting rod 14 is connected with third pulley 17 in a rotating manner, third pulley 17 is connected on the output shaft of driving motor 13 in third motor case 11, third connecting rod 14 is connected with fourth pulley 18 in a rotating manner, fourth pulley 18 is connected on the output shaft of driving motor 13 in fourth motor case 12, melting cylinder 3 is arranged below top column 2, filtering basket 4 is arranged inside melting cylinder 3, first pulling rope 20 is connected between filtering basket 4 and first pulley 15 and fourth pulley 18, and slag collecting case 5 is arranged on one side of melting cylinder 3. Filter basket 4 and carry out from smelting jar 3 through setting up first pulley 15 and fourth pulley 18, the dross that will smelt in the jar 3 once only filters out, the manual work has been replaced, improve work efficiency and avoid causing personnel to scald because of the high temperature, smelt the material of 3 in the jar again through placing filter basket 4 in smelting jar 3 in advance, will filter basket 4 at last and carry out, can be comprehensive once only filter out the dross that produces in smelting jar 3, the clearance is effectual, improve product quality.

In the present embodiment, as shown in fig. 6, it is characterized in that both ends of the head post 2 are mounted with sliding wheels 27. The sliding wheels 27 are arranged at the two ends of the top column 2, so that the top column 2 can slide back and forth in the sliding groove 28 at the top of the support frame 1.

In the present embodiment, as shown in fig. 1, one of the support frames 1 is provided with an operation panel 6. The operation panel 6 is arranged on one of the supporting frames 1, so that the equipment can be conveniently operated.

In this embodiment, as shown in fig. 2, it is characterized in that both ends of the filter basket 4 are provided with first pulling rings 19, the two first pulling rings 19 are connected with first pulling cables 20, one ends of the two first pulling cables 20, which are far away from the first pulling rings 19, are connected to the first pulley 15 and the fourth pulley 18 respectively, the bottom of the filter basket 4 is provided with a filter basket bottom plate 22, and the tops of the first motor box 9, the second motor box 10, the third motor box 11 and the fourth motor box 12 are fixed on the top pillar 2 through connecting columns. Both ends through filtering basket 4 all are provided with first lifting-pulling ring 19, all be connected with first lifting-pulling rope 20 on two first lifting-pulling rings 19, two first lifting-pulling rope 20 keep away from the one end of first lifting-pulling ring 19 and connect respectively and just go up and down filtering basket 4 through equipment above first pulley 15 and fourth pulley 18, avoid manual operation, save artifical and avoid taking place to scald the risk, it conveniently pours out the dross of fishing out through opening filtering basket bottom plate 22 to be provided with filtering basket bottom plate 22 through the bottom that will filter basket 4, use manpower sparingly, all fix first motor case 9 on fore-set 2 through the spliced pole through the top that sets up third motor case 11 and fourth motor case 12, second motor case 10, third motor case 11 and fourth motor case 12 are fixed.

In this embodiment, as shown in fig. 3, the filtering basket bottom plate 22 includes a first bottom plate 25, a second bottom plate 26 is disposed on one side of the first bottom plate 25, second lifting rings 23 are mounted on adjacent sides of the first bottom plate 25 and the second bottom plate 26, the two second lifting rings 23 are connected to second lifting cables 21, one ends of the two second lifting cables 21 are respectively connected to the second pulley 16 and the third pulley 17, and both sides of the filtering basket bottom plate 22 are movably connected to the side wall of the filtering basket 4 through a connecting column 24. Include first bottom plate 25 through setting up filter basket bottom plate 22, one side of first bottom plate 25 is provided with second bottom plate 26, second lifting ring 23 is all installed to one side that first bottom plate 25 and second bottom plate 26 are adjacent, all be connected with second lifting cable 21 on two second lifting ring 23, the one end of two second lifting cable 21 is connected respectively on second pulley 16 and third pulley 17, the both sides of filtering basket bottom plate 22 all can open and close filter basket bottom plate 22 through spliced pole 24 and the lateral wall swing joint who filters basket 4 and pour out with the convenient dross that will filter in the basket 4 through adjusting second lifting cable 21 on second pulley 16 third pulley 17, the manpower is saved, and the work efficiency is improved.

In the present embodiment, as shown in fig. 1 and 2, it is characterized in that the filter basket 4 and the first and second pull cords 20 and 21 are provided as a filter basket and a pull cord of iron. By providing the filter basket 4 and the filter basket and the carrier wire, both of which are made of iron, the first carrier wire 20 and the second carrier wire 21 prevent the material from melting in the melting pot 3 due to a too low melting point.

In this embodiment, as shown in fig. 1 and 4, it is characterized in that the outer diameter of the filter basket 4 is the same as the inner diameter of the melting cylinder 3. The scum in the smelting cylinder 3 can be filtered out to the greatest extent by setting the outer diameter of the filter basket 4 to be the same as the inner diameter of the smelting cylinder 3, the cleaning effect is optimized, and the product quality is improved.

In this embodiment, as shown in fig. 1 to fig. 6, the working process of the apparatus for cleaning dross in aluminum-beryllium intermediate alloy production provided in this embodiment is as follows:

step 1: after the smelting cylinder 3 is arranged in the filter basket 4, an aluminum-beryllium intermediate alloy material for smelting is added and smelted;

step 2: when the materials in the smelting cylinder 3 are completely melted and scum is generated, the driving motors 13 in the first motor box 9 and the fourth motor box 12 are controlled to rotate through the operation panel 6, the first pulling rope 20 is respectively wound on the first pulley 15 and the fourth pulley 18 to slowly pull out the filtering basket 4 from the smelting cylinder 3, the smelted aluminum-beryllium intermediate alloy solution is filtered, and the scum is filtered out;

and step 3: after scum is filtered out, the length of a push-pull rod 8 is controlled through an operation panel 6, a top column 2 is moved to the position above a scum collecting box 5, the length of a second lifting rope 21 is controlled through controlling a driving motor 13 in a second motor box 10 and a third motor box 11, a filtering basket bottom plate 22 of a filtering basket 4 is opened, and the filtered scum is placed in the scum collecting box 5;

and 4, step 4: after the dross is poured out, the first bottom plate 25 and the second bottom plate 26 of the filter basket bottom plate 22 are closed again by controlling the length of the second lifting wire 21, and the filter basket 4 is placed above the smelting pot 3 again by controlling the length of the push-pull rod 8 through the operation panel 6.

In summary, in this embodiment, according to the dross cleaning device for aluminum-beryllium intermediate alloy production in this embodiment, the first pulley 15 and the fourth pulley 18 are provided to lift the filter basket 4 out of the melting cylinder 3, so as to filter out dross in the melting cylinder 3 at one time, instead of manual work, improve the work efficiency and avoid scalding personnel due to an excessively high temperature, and by placing the filter basket 4 in the melting cylinder 3 in advance and then melting the material in the melting cylinder 3, and finally lifting up the filter basket 4, dross generated in the melting cylinder 3 can be completely filtered out at one time, so that the cleaning effect is good, and the product quality is improved. The two ends of the top column 2 are provided with the sliding wheels 27 to facilitate the back and forth sliding of the top column 2 in the sliding groove 28 at the top of the support frame 1, the support frame 1 is provided with the operation panel 6 to facilitate the operation of equipment, the two ends of the filter basket 4 are provided with the first lifting rings 19, the two first lifting rings 19 are connected with the first lifting cables 20, one ends of the two first lifting cables 20, far away from the first lifting rings 19, are respectively connected to the first pulleys 15 and the fourth pulleys 18 to facilitate the lifting of the filter basket 4 through the equipment, the manual operation is avoided, the manual operation is saved, the scalding risk is avoided, the bottom of the filter basket 4 is provided with the filter basket bottom plate 22 to facilitate the pouring of the fished scum by opening the filter basket bottom plate 22, the manpower is saved, the top of the third motor box 11 and the fourth motor box 12 is fixed on the top column 2 through the connecting column to facilitate the first motor box 9, The second motor box 10, the third motor box 11 and the fourth motor box 12 are fixed, the filtering basket bottom plate 22 comprises a first bottom plate 25, one side of the first bottom plate 25 is provided with a second bottom plate 26, one side of the first bottom plate 25 adjacent to the second bottom plate 26 is provided with a second lifting ring 23, the two second lifting rings 23 are connected with second lifting rings 21, one end of each second lifting ring 21 is respectively connected with the second pulley 16 and the third pulley 17, two sides of the filtering basket bottom plate 22 are movably connected with the side wall of the filtering basket 4 through a connecting column 24, the filtering basket bottom plate 22 can be opened and closed through adjusting the second lifting ring 21 on the third pulley 17 of the second pulley 16, so that floating slag in the filtering basket 4 can be conveniently poured out, manpower is saved, the working efficiency is improved, the filtering basket 4, the first lifting ring 20 and the second lifting ring 21 are both made of iron, and the filtering basket and the lifting ring are prevented from being melted in the smelting cylinder 3 due to too low melting point of other materials, the scum in the smelting cylinder 3 can be filtered out to the greatest extent by setting the outer diameter of the filter basket 4 to be the same as the inner diameter of the smelting cylinder 3, the cleaning effect is optimized, and the product quality is improved.

The above description is only for the purpose of illustrating the present invention and is not intended to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution of the present invention and its conception within the scope of the present invention.

Claims (10)

1. The device for cleaning dross in production of aluminum-beryllium intermediate alloy is characterized by comprising two supporting frames (1) and a top post (2) arranged between the tops of the two supporting frames (1), wherein a cross beam at the top of the two supporting frames (1) is provided with a sliding groove (28) for the top post (2) to slide back and forth, one end of the sliding groove (28), which is far away from the top post (2), is provided with a connecting block (7), one end of the connecting block (7) is connected with a push-pull rod (8), one end of the push-pull rod (8), which is far away from the connecting block (7), is fixed on the top post (2), a first motor box (9), a second motor box (10), a third motor box (11) and a fourth motor box (12) are respectively installed below the top post (2) from left to right, and the first motor box (9), the second motor box (10) and the fourth motor box (12) are installed below the top post (2), wherein, A driving motor (13) is arranged inside each of a third motor box (11) and a fourth motor box (12), a plurality of connecting rods (14) are arranged below the top column (2), a first connecting rod (14) is connected with a first pulley (15) in a rotating manner from left to right, the first pulley (15) is connected onto an output shaft of the driving motor (13) in the first motor box (9), a second connecting rod (14) is connected with a second pulley (16) in a rotating manner, the second pulley (16) is connected onto an output shaft of the driving motor (13) in the second motor box (10), the other side of the second connecting rod (14) is connected with a third pulley (17) in a rotating manner, the third pulley (17) is connected onto an output shaft of the driving motor (13) in the third motor box (11), and a fourth pulley (18) is connected onto the third connecting rod (14) in a rotating manner, fourth pulley (18) are connected in fourth motor case (12) on the output shaft of driving motor (13), the below of fore-set (2) is provided with smelts jar (3), the inside of smelting jar (3) is provided with filter basket (4), filter basket (4) with first pulley (15) with be connected with first lifting cable (20) between fourth pulley (18), one side of smelting jar (3) is provided with slag collecting box (5).

2. The device for cleaning the scum generated in the production of the aluminum-beryllium intermediate alloy, according to claim 1, wherein sliding wheels (27) are arranged at both ends of the top column (2).

3. The device for cleaning the dross generated in the production of the aluminum-beryllium intermediate alloy, according to claim 1, wherein an operation panel (6) is mounted on one of the support frames (1).

4. The aluminum beryllium intermediate alloy production scum cleaning device as claimed in claim 1, wherein two ends of the filter basket (4) are respectively provided with a first lifting ring (19), the two first lifting rings (19) are respectively connected with the first lifting cable (20), and one ends of the two first lifting cables (20) far away from the first lifting rings (19) are respectively connected with the first pulley (15) and the fourth pulley (18).

5. The aluminum beryllium intermediate alloy production scum cleaning apparatus as claimed in claim 1, wherein the bottom of the filter basket (4) is provided with a filter basket bottom plate (22).

6. The aluminum beryllium intermediate alloy production scum cleaning device as claimed in claim 5, wherein the filter basket bottom plate (22) comprises a first bottom plate (25), a second bottom plate (26) is arranged on one side of the first bottom plate (25), second lifting rings (23) are respectively installed on the adjacent sides of the first bottom plate (25) and the second bottom plate (26), the two second lifting rings (23) are respectively connected with a second lifting cable (21), and one end of each of the two second lifting cables (21) is respectively connected to the second pulley (16) and the third pulley (17).

7. The device for cleaning dross produced from an aluminum-beryllium intermediate alloy, according to claim 5, wherein both sides of the bottom plate (22) of the filter basket are movably connected with the side walls of the filter basket (4) through connecting columns (24).

8. The aluminum beryllium intermediate alloy production scum cleaning apparatus as claimed in claim 6, wherein the filter basket (4) and the first and second lifting cables (20, 21) are provided as iron filter basket and lifting cable.

9. The aluminum beryllium intermediate alloy production scum cleaning apparatus as claimed in claim 1, wherein the tops of the first motor box (9), the second motor box (10), the third motor box (11) and the fourth motor box (12) are all fixed on the top column (2) through connecting columns.

10. The aluminum beryllium intermediate alloy production dross cleaning apparatus of claim 6, wherein the outer diameter of the filter basket (4) is the same as the inner diameter of the melting cylinder (3).

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