CN216033086U

CN216033086U - Efficient and automatic conveying belt glue layer stripping machine

Info

Publication number: CN216033086U
Application number: CN202122315945.0U
Authority: CN
Inventors: 董国疆; 邓志勇; 陈家东
Original assignee: Qinhuangdao Jiayi Technology Development Co ltd
Current assignee: Qinhuangdao Jiayi Technology Development Co ltd
Priority date: 2021-09-24
Filing date: 2021-09-24
Publication date: 2022-03-15
Anticipated expiration: 2031-09-24

Abstract

The utility model discloses an efficient and automatic conveying belt glue layer stripping machine which comprises a frame body, a conveying mechanism and a stripping mechanism, wherein a power unit is arranged on one side of the upper end of the frame body, a driving unit is arranged on one side of the power unit on the upper end of the frame body, and the conveying mechanism and the stripping mechanism are arranged on the frame body. The scraper is simple in structure and reasonable in design, the whole scraper adopts a frame type structure, the conveyer belt can be effectively clamped and conveyed in the peeling process of the conveyer belt, the conveyer belt can be continuously and effectively conveyed, the cutter point part adopts a 30-degree cutting angle to realize the quick peeling of the whole glue layer, the lifting efficiency is achieved, the thickness of the peeled glue layer is consistent and neat, the whole scraper is completely contacted with the glue layer of the conveyer belt, the core layer characteristic in the conveyer belt is not damaged through pressure control, the manpower is saved, the working efficiency is improved, the product quality is improved, and the precious time is saved for rush repair.

Description

Efficient and automatic conveying belt glue layer stripping machine

Technical Field

The utility model relates to the technical field of conveyer belt stripping equipment, in particular to a high-efficiency automatic conveyer belt glue layer stripping machine.

Background

The conveyer belt is suitable for material conveying in the industries of coal mines, ports, electric power, metallurgy, building materials and the like, can be used for conveying materials with large span, large conveying capacity and high speed, and is widely used for conveying various solid block and powdery materials or finished articles in agriculture, industrial and mining enterprises and the transportation industry.

The defects of the prior art are as follows:

the existing stripping mode is that the upper and lower adhesive layers of a conveying belt are respectively divided into small blocks, one section of the small block is manually stripped from the end part, the small block is torn and pulled away by using a tractor, the working efficiency is low, manpower, material resources and time are wasted, the time for recovery is delayed especially during the period of production halt and rush repair after the conveying belt is broken, and the surfaces of the stripped adhesive layers are uneven and need to be polished for two times.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an efficient and automatic conveyor belt glue layer stripping machine to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a high-efficiency automatic conveying belt glue layer stripping machine comprises a frame body, a conveying mechanism and a stripping mechanism, wherein a power unit is arranged on one side of the upper end of the frame body, a driving unit is arranged on one side of the power unit on the upper end of the frame body, and the conveying mechanism and the stripping mechanism are arranged on the frame body;

conveying mechanism comprises drive roll, first sprocket, the first pneumatic cylinder of a plurality of, first crane and driven voller, the inside upper end activity of framework is provided with the drive roll, the one end of drive roll is provided with first sprocket, the both sides of the inside up end of framework all are provided with first pneumatic cylinder, the lower extreme of first pneumatic cylinder is provided with first crane, be provided with the driven voller on the first crane.

Preferably, peeling means comprises knife rest, peeling tool bit, second pneumatic cylinder, second crane and compression roller, the inside one side of keeping away from the drive roll of framework is provided with the knife rest, be provided with the peeling tool bit on the knife rest, the one end of keeping away from first pneumatic cylinder in the both sides of the inside up end of framework all is provided with the second pneumatic cylinder, the lower extreme of second pneumatic cylinder is provided with the second crane, be provided with the compression roller on the second crane.

Preferably, the drive unit is including mounting bracket, motor, speed reducer, second sprocket and chain, the upper end of framework is provided with the mounting bracket in one side of power pack, be provided with the motor on the mounting bracket, the output of motor is provided with the speed reducer, the output of speed reducer is provided with the second sprocket, be provided with the chain on the second sprocket, connect through chain drive between second sprocket and the first sprocket.

Preferably, a supporting plate is arranged between the driven roller and the compression roller on the frame body, one end, close to the driven roller, of the supporting plate is arranged in a downward inclined mode, the upper end face of the supporting plate is lower than the upper end of the compression roller, a pilot type rotating carrier roller is arranged at one end, close to the driving roller, of the frame body, and a foldable fixed-size supporting plate device is arranged at the other end of the frame body.

Preferably, the power unit comprises a base, a motor, an oil pump, an oil tank and an oil path control electromagnetic valve, the power unit is respectively in control connection with a first hydraulic cylinder and a second hydraulic cylinder, and the first hydraulic cylinder and the second hydraulic cylinder both comprise pressure and stroke adjusting devices.

Preferably, the two ends of the two sides of the first lifting frame and the second lifting frame are provided with fixed plates, the upper end and the lower end of the other side of each fixed plate are provided with guide wheels, a plurality of angle steels matched with the guide wheels are arranged on the frame body, and the guide wheels are connected with the angle steels in a sliding mode.

Preferably, rubber sleeves are arranged on the outer surfaces of the driving roller and the driven roller.

Preferably, the stripping tool bit is made of alloy materials, and the stripping tool bit adopts a thirty-degree cut-in angle.

Preferably, the upper end surface of the supporting plate is provided with a guide groove, and the bottom of the guide groove on the supporting plate is polished.

Compared with the prior art, the utility model has the beneficial effects that:

1. the efficient and automatic conveying belt glue layer stripping machine is provided with a conveying mechanism, wherein the conveying mechanism consists of a driving roller, a first chain wheel, a plurality of first hydraulic cylinders, a first lifting frame and a driven roller;

2. the efficient and automatic conveying belt glue layer stripping machine is provided with the stripping mechanism, the stripping mechanism consists of a knife rest, a stripping knife head, a second hydraulic cylinder, a second lifting frame and a compression roller, stripping of a conveying belt can be rapidly and effectively realized under the action of the stripping mechanism, manpower is saved, working efficiency is improved, product quality is improved, and valuable time is saved for rush repair;

3. this machine is peeled off to high-efficient automatic conveyer belt glue film peels off that tool bit sword point portion adopts 30 degrees entrance angle angles to realize peeling off fast of whole glue film, reaches lifting efficiency and the glue film face thickness after peeling off unanimously and neat, and the whole glue film of conveyer belt of scraper contacts completely, does not harm the sandwich layer characteristic in the conveyer belt through pressure control, adopts artificial intelligence system to realize full automatic control operation with lifting efficiency, the material resources of using manpower sparingly simultaneously.

Drawings

FIG. 1 is an overall perspective view of the present invention;

FIG. 2 is an overall front view of the present invention;

FIG. 3 is an overall side view of the present invention;

FIG. 4 is a schematic view of the installation of the guide wheels and angle steel of the present invention;

fig. 5 is a perspective view of the tray of the present invention.

In the figure: 1. a frame body; 101. angle steel; 2. a conveying mechanism; 21. a drive roll; 22. a first sprocket; 23. a first hydraulic cylinder; 24. a first lifting frame; 25. a driven roller; 3. a peeling mechanism; 31. a tool holder; 32. stripping the cutter head; 33. a second hydraulic cylinder; 34. a second lifting frame; 35. a compression roller; 4. a power unit; 5. a drive unit; 51. a mounting frame; 52. a motor; 53. a speed reducer; 54. a second sprocket; 55. a chain; 6. a support plate; 61. a guide groove; 7. a fixing plate; 71. a guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Referring to fig. 1-5, the present invention provides a technical solution of an efficient and automatic conveyor belt glue layer stripping machine: a high-efficiency automatic conveying belt glue layer stripping machine comprises a frame body 1, a conveying mechanism 2 and a stripping mechanism 3, wherein a power unit 4 is installed on one side of the upper end of the frame body 1 through a bolt, a driving unit 5 is installed on one side of the power unit 4 on the upper end of the frame body 1, the conveying mechanism 2 and the stripping mechanism 3 are both installed on the frame body 1, the conveying mechanism 2 comprises a driving roller 21, a first chain wheel 22, a plurality of first hydraulic cylinders 23, a first lifting frame 24 and a driven roller 25, the driving roller 21 is installed on the upper end of the inside of the frame body 1 through a bearing, the first chain wheel 22 is installed at one end of the driving roller 21, the first hydraulic cylinders 23 are installed on two sides of the upper end face of the inside of the frame body 1 through bolts, the first lifting frame 24 is installed at the lower end of the first hydraulic cylinder 23 through a bolt, the driven roller 25 is installed on the first lifting frame 24, the head of a conveying belt is placed on the driven roller 25, the first hydraulic cylinder 23 is controlled to be shortened through the power unit 4, the first lifting frame 24 is lifted to drive the driven roller 25 to lift, so that the driving roller 21 and the driven roller 25 are clamped according to preset flexible pressure.

The peeling mechanism 3 comprises a knife rest 31, a peeling knife head 32, a second hydraulic cylinder 33, a second lifting frame 34 and a press roller 35, the knife rest 31 is installed on one side, far away from the driving roller 21, of the inside of the frame body 1 through a bolt, the peeling knife head 32 is installed on the knife rest 31, the second hydraulic cylinder 33 is installed on one end, far away from the first hydraulic cylinder 23, of the two sides of the upper end face of the inside of the frame body 1 through a bolt, the second lifting frame 34 is installed on the lower end of the second hydraulic cylinder 33 through a bolt, the press roller 35 is installed on the second lifting frame 34, the power unit 4 controls the second hydraulic cylinder 33 to shrink, the second hydraulic cylinder 33 drives the second lifting frame 34 to ascend, the press roller 35 stops ascending after ascending to a preset height, and the conveying belt peels off through the matching of the peeling knife head 32 and the press roller 35 in the movement process.

Drive unit 5 is including mounting bracket 51, motor 52, speed reducer 53, second sprocket 54 and chain 55, mounting bracket 51 is installed through the bolt in one side of power unit 4 to the upper end of framework 1, install motor 52 through the bolt on mounting bracket 51, the output of motor 52 is connected with speed reducer 53, second sprocket 54 is installed to speed reducer 53's output, install chain 55 on the second sprocket 54, connect through the transmission of chain 55 between second sprocket 54 and the first sprocket 22, after drive roll 21 and driven voller 25 press from both sides the conveyer belt tightly, motor 52 work drives speed reducer 53 rotatory, through first sprocket 22, chain 55 and second sprocket 54 drive roll 21 and rotate, thereby drive the conveyer belt motion.

The supporting plate 6 is installed between the driven roller 25 and the compression roller 35 through bolts on the frame body 1, one end, close to the driven roller 25, of the supporting plate 6 is distributed in a downward inclined mode, the upper end face of the supporting plate 6 is lower than the upper end of the compression roller 35, the conveying belt can be supported when being conveyed between the driven roller 25 and the compression roller 35, stable conveying of the conveying belt is guaranteed, a guiding type rotating carrier roller is installed at one end, close to the driving roller 21, of the frame body 1, and a foldable fixed-size supporting plate device is installed at the other end of the frame body 1.

The power unit 4 comprises a base, a motor, an oil pump, an oil tank and an oil way control electromagnetic valve, the power unit 4 is respectively connected with the first hydraulic cylinder 23 and the second hydraulic cylinder 33 in a wire control mode, automatic control of the first hydraulic cylinder 23 and the second hydraulic cylinder 33 can be achieved, and the first hydraulic cylinder 23 and the second hydraulic cylinder 33 both comprise pressure and stroke adjusting devices, so that pressure and telescopic length can be conveniently controlled.

Fixed plates 7 are welded at two ends of two sides of the first lifting frame 24 and the second lifting frame 34, guide wheels 71 are mounted at the upper end and the lower end of the other side of each fixed plate 7 through bolts, a plurality of angle steel 101 matched with the guide wheels 71 are welded on the frame body 1, the guide wheels 71 are in sliding connection with the angle steel 101, guide rail guiding effect is achieved by matching the V-shaped guide wheels 71 with the angle steel 101, and horizontal gaps between the driving roller 21 and the driven roller 25 and between the stripping tool bit 32 and the press roller 35 are stably guaranteed.

Rubber sleeves are sleeved on the outer surfaces of the driving roller 21 and the driven roller 25, so that the outer surfaces of the driving roller 21, the driven roller 25 and the compression roller 35 are ensured to provide sufficient friction force, and the conveying belt is prevented from being protected.

The stripping cutter head 32 is made of alloy materials, the stripping cutter head 32 adopts a thirty-degree cut-in angle, the whole glue layer can be rapidly stripped, the efficiency is improved, the thickness of the stripped glue layer is consistent and neat, and the scraper is in complete contact with the glue layer of the conveying belt.

The guide groove 61 is formed in the upper end face of the supporting plate 6, the conveying belt is guided, the bottom of the guide groove 61 on the supporting plate 6 is polished, friction between the conveying belt and the supporting plate is reduced, and stable conveying of the conveying belt is guaranteed.

The working principle of the utility model is as follows:

when the efficient automatic conveyor belt glue layer stripping machine is used, the head of a conveyor belt is placed on a driven roller 25, a power unit 4 controls a first hydraulic cylinder 23 to shorten, a first lifting frame 24 ascends to drive a driven roller 25 to ascend, so that a drive roller 21 and the driven roller 25 are clamped according to preset flexible pressure, after the conveyor belt is clamped by the drive roller 21 and the driven roller 25, a motor 52 works to drive a speed reducer 53 to rotate, the drive roller 21 is driven to rotate through a first chain wheel 22, a chain 55 and a second chain wheel 54, so that the conveyor belt is driven to move, after the conveyor belt is conveyed through a supporting plate 6 for a specified length, a second hydraulic cylinder 33 drives a second lifting frame 34 to ascend, so that a compression roller 35 stops ascending after ascending to a preset height (the height is preset according to a rubber layer to be stripped), the motor 52 reversely outputs to drive the drive roller 21 to reversely rotate, and the rear of the conveyor belt is realized by virtue of the flexible pressure between the drive roller 21 and the driven roller 25 and the rotation of the drive roller 21 Retreat, the glue film that the needs of tool bit 32 will be peeled off with the conveyer belt is peeled off to the dependence, this device can press from both sides tight the transport to the conveyer belt effectively at the in-process that the conveyer belt was peeled off, guarantee to last to carry the conveyer belt effectively, simultaneously can realize peeling off of conveyer belt fast effectively, the manpower is saved, work efficiency has been promoted, product quality has been improved, valuable time has been saved for salvageing, and the knife edge portion adopts 30 degrees to cut into the angle and realizes peeling off fast of whole glue film, reach the lifting efficiency and glue film face thickness after peeling off unanimously and neatly, the whole glue film of scraper and conveyer belt contacts completely, through the sandwich layer characteristic in the pressure control undamaged conveyer belt, adopt artifical intelligent system to realize full automatic control operation with lifting efficiency simultaneously, manpower and materials resources are saved.

The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a high-efficient automatic conveyer belt glue film stripping machine, includes framework (1), conveying mechanism (2) and peeling means (3), its characterized in that: a power unit (4) is arranged on one side of the upper end of the frame body (1), a driving unit (5) is arranged on one side of the power unit (4) on the upper end of the frame body (1), and the conveying mechanism (2) and the peeling mechanism (3) are arranged on the frame body (1);

conveying mechanism (2) comprise drive roll (21), first sprocket (22), the first pneumatic cylinder (23) of a plurality of, first crane (24) and driven voller (25), the inside upper end activity of framework (1) is provided with drive roll (21), the one end of drive roll (21) is provided with first sprocket (22), the both sides of the inside up end of framework (1) all are provided with first pneumatic cylinder (23), the lower extreme of first pneumatic cylinder (23) is provided with first crane (24), be provided with driven voller (25) on first crane (24).

2. An efficient and automatic conveyor belt glue line stripper as defined in claim 1, wherein: stripping off mechanism (3) by knife rest (31), peel off tool bit (32), second hydraulic cylinder (33), second crane (34) and compression roller (35) and constitute, the inside one side of keeping away from drive roll (21) of framework (1) is provided with knife rest (31), be provided with on knife rest (31) and peel off tool bit (32), the one end of keeping away from first hydraulic cylinder (23) in the both sides of the inside up end of framework (1) all is provided with second hydraulic cylinder (33), the lower extreme of second hydraulic cylinder (33) is provided with second crane (34), be provided with compression roller (35) on second crane (34).

3. An efficient and automatic conveyor belt glue line stripper as defined in claim 1, wherein: drive unit (5) are including mounting bracket (51), motor (52), speed reducer (53), second sprocket (54) and chain (55), the upper end of framework (1) is provided with mounting bracket (51) in one side of power pack (4), be provided with motor (52) on mounting bracket (51), the output of motor (52) is provided with speed reducer (53), the output of speed reducer (53) is provided with second sprocket (54), be provided with chain (55) on second sprocket (54), connect through chain (55) transmission between second sprocket (54) and first sprocket (22).

4. An efficient and automatic conveyor belt glue line stripper as defined in claim 2, wherein: the automatic sizing device is characterized in that a supporting plate (6) is arranged between the driven roller (25) and the pressing roller (35) on the frame body (1), one end, close to the driven roller (25), of the supporting plate (6) is arranged in a downward inclined mode, the upper end face of the supporting plate (6) is lower than the upper end of the pressing roller (35), one end, close to the driving roller (21), of the frame body (1) is provided with a guide type rotating carrier roller, and the other end of the frame body (1) is provided with a foldable sizing supporting plate device.

5. An efficient and automatic conveyor belt glue line stripper as defined in claim 3, wherein: the power unit (4) comprises a base, a motor, an oil pump, an oil tank and an oil way control electromagnetic valve, the power unit (4) is respectively in control connection with a first hydraulic cylinder (23) and a second hydraulic cylinder (33), and the first hydraulic cylinder (23) and the second hydraulic cylinder (33) both comprise pressure and stroke adjusting devices.

6. An efficient and automatic conveyor belt glue line stripper as defined in claim 2, wherein: both ends of first crane (24) and second crane (34) both sides all are provided with fixed plate (7), the upper and lower extreme of fixed plate (7) opposite side all is provided with leading wheel (71), be provided with a plurality of and leading wheel (71) assorted angle steel (101) on framework (1), leading wheel (71) and angle steel (101) sliding connection.

7. An efficient and automatic conveyor belt glue line stripper as defined in claim 2, wherein: rubber sleeves are arranged on the outer surfaces of the driving roller (21) and the driven roller (25).

8. An efficient and automatic conveyor belt glue line stripper as defined in claim 2, wherein: the stripping tool bit (32) is made of alloy materials, and a thirty-degree cut-in angle is adopted by the stripping tool bit (32).

9. An efficient and automatic conveyor belt glue line stripper as defined in claim 4, wherein: the upper end face of the supporting plate (6) is provided with a guide groove (61), and the bottom of the guide groove (61) on the supporting plate (6) is subjected to polishing treatment.