CN216033071U - High-efficient compounding machine based on ultrasonic wave - Google Patents
High-efficient compounding machine based on ultrasonic wave Download PDFInfo
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- CN216033071U CN216033071U CN202121696179.0U CN202121696179U CN216033071U CN 216033071 U CN216033071 U CN 216033071U CN 202121696179 U CN202121696179 U CN 202121696179U CN 216033071 U CN216033071 U CN 216033071U
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Abstract
The utility model discloses an efficient compound machine based on ultrasonic waves, which comprises: carry material mechanism, heat seal mechanism, cut mechanism and roll-up mechanism, carry material mechanism to include: the first material loading frame and the second material loading frame are arranged on two sides of the supporting rod, a guide roller is arranged on the supporting rod, and the guide roller is matched with a material on the first material roller; the heat seal mechanism includes: the ultrasonic welding device comprises a plurality of conveying rollers arranged on an assembly table, wherein a first mounting frame is arranged on the assembly table, a telescopic rod is arranged on the first mounting frame, an upper die plate is arranged at the lower end of the telescopic rod, and an ultrasonic welding head is arranged on the upper die plate; the cutting mechanism includes: the second mounting bracket of setting on the assembly bench sets up a plurality of cutters on the second mounting bracket, cuts the mechanism right side and sets up roll-up mechanism. The feeding of raw materials, the heat seal of the raw materials, the slitting and winding of the composite materials are completed quickly through the integrally arranged material loading mechanism, the heat seal mechanism, the slitting mechanism and the winding mechanism, and the production efficiency of the whole assembly line is improved.
Description
Technical Field
The utility model relates to the technical field of compound machine equipment, in particular to an efficient compound machine based on ultrasonic waves.
Background
The complex machine is to bond two or more layers of materials into a whole by using an adhesive. The original material can obtain new functions. Such as films and aluminum foils, films, papers, nonwovens, etc., are often used. Or can be compounded with film, sponge, cloth, etc., and the common soft packing materials are basically compounded finished products. The hot-melt compound machine is a processing machine which carries out hot-melt laminating treatment on plastic 0, sheets, cloth and the like through heat radiation, combines two or more different materials and applies certain pressure to compound the materials into a whole.
The existing product equipment: the product of production is one shot forming, and the material is super thick, and easy fracture under the wireless condition drops, and the whole firm performance of combined material is not good, and simultaneously, compounding machine equipment among the prior art can not form an integral production line, leads to whole production efficiency lower, has wasted a large amount of time costs.
Disclosure of Invention
The utility model overcomes the defects of the prior art and provides the efficient compound machine based on the ultrasonic wave.
In order to achieve the purpose, the utility model adopts the technical scheme that: an ultrasonic-based high-efficiency compound machine comprising: from a left side to the right side set gradually on same production line carry material mechanism, heat seal mechanism, cut mechanism and roll-up mechanism, it includes to carry material mechanism: the material loading device comprises a first material loading frame and a second material loading frame which are arranged on two sides of a supporting rod, wherein a first material roller is arranged on the first material loading frame, a second material roller is arranged on the second material loading frame, a guide roller is arranged on the supporting rod, and the guide roller is matched with a material on the first material roller.
The heat seal mechanism comprises: the device comprises a plurality of conveying rollers, a first mounting frame, a telescopic rod, an upper die plate and an ultrasonic welding head, wherein the plurality of conveying rollers are arranged on the mounting table and used for conveying composite materials; the slitting mechanism comprises: the cutting device comprises a second mounting frame arranged on the assembly table, wherein a plurality of cutting knives are arranged on the second mounting frame, and a winding mechanism is arranged on the right side of the cutting mechanism.
In a preferred embodiment of the utility model, a lower die plate is arranged right below the upper die plate, and the lower die plate is fixed on the assembly table through a hydraulic column.
In a preferred embodiment of the utility model, an ultrasonic controller is arranged in the assembly station, and the ultrasonic controller is used for controlling the ultrasonic welding head.
In a preferred embodiment of the present invention, the retraction mechanism includes: the composite material winding device comprises two driving rollers arranged on the assembling table, and a winding roller is arranged above the driving rollers and used for winding the composite material.
In a preferred embodiment of the present invention, the winding roller is fixed on the assembly table through a fixing frame, and the two driving rollers are symmetrically arranged with respect to the fixing frame.
In a preferred embodiment of the utility model, two drawing rollers are arranged on the right side of the second mounting frame and are used for drawing the heat-sealed composite material.
In a preferred embodiment of the utility model, the two drawing rollers are arranged in an up-and-down symmetrical mode, and the two drawing rollers extrude the composite material.
In a preferred embodiment of the utility model, a plurality of the conveyor rollers are uniform in height.
In a preferred embodiment of the present invention, the first and second carrier frames are symmetrically disposed about the support rod.
In a preferred embodiment of the present invention, the cutting blades are disposed on the second mounting frame in a linear array along the width direction of the composite material.
The utility model solves the defects in the background technology, and has the following beneficial effects:
(1) the feeding mechanism, the heat sealing mechanism, the splitting mechanism and the winding mechanism are integrated to quickly complete feeding of raw materials, heat sealing of the raw materials and splitting and winding of the composite material, so that the production efficiency of the whole production line is effectively improved.
(2) The ultrasonic welding head is used for welding materials to replace the traditional needle and thread sewing, the trouble of frequently changing needles and threads is eliminated, the fabric can be integrally and locally sheared and sealed through the slitting mechanism, the sewing and decorating effects are achieved, the firmness is good, the waterproof effect can be achieved, and the overall product has high-grade and attractive effects
(3) According to the utility model, the guide rollers arranged on the support rods can play a certain role in guiding the material on the first material roller, so that the stability of material conveying is improved. On the other hand, through the mutual cooperation between two drive rollers and the roll-up roller, make combined material can not appear the cockling phenomenon when the rolling to guarantee the whole aesthetic property of combined material.
(4) According to the utility model, the cutting knives are arranged on the second mounting rack in a linear array mode along the width direction of the composite material, so that the composite material is cut into materials with any width, the materials can be customized according to the requirements of customers, and the application range of products is effectively improved. On the other hand, the plurality of conveying rollers are consistent in height, so that the materials are conveyed smoothly before and after heat sealing, the phenomenon of buckling is avoided, and the stability of product pressing is effectively improved.
Drawings
The utility model is further explained below with reference to the figures and examples;
FIG. 1 is a perspective view of a preferred embodiment of the present invention;
FIG. 2 is an enlarged partial schematic view at A of FIG. 1;
fig. 3 is a partially enlarged schematic view at B in fig. 1.
Specifically, 100-an assembly table, 110-a first material loading frame, 111-a first material roller, 120-a second material loading frame, 121-a second material roller, 130-a second mounting frame, 131-a cutting knife, 140-the first mounting frame, 141-a telescopic rod, 150-a conveying roller, 160-a hydraulic column, 170-an ultrasonic controller, 180-a supporting rod, 181-a guide roller, 190-a traction roller, 210-a driving roller, 220-a furling roller and 230-a fixing frame.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings and examples, which are simplified schematic drawings and illustrate only the basic structure of the utility model in a schematic manner, and thus show only the constituents relevant to the utility model.
As shown in fig. 1, an ultrasonic-based high-efficiency multifunction peripheral includes: the material loading mechanism, the heat sealing mechanism, the slitting mechanism and the winding mechanism are arranged on the same production line in sequence from left to right, feeding of raw materials, heat sealing of the raw materials, slitting and winding of composite materials are completed rapidly through the integrally arranged material loading mechanism, the heat sealing mechanism, the slitting mechanism and the winding mechanism, and production efficiency of the whole production line is effectively improved.
As shown in fig. 1, the loading mechanism includes: the first material loading frame 110 and the second material loading frame 120 are symmetrically arranged on two sides of the supporting rod 180, a first material roller 111 is arranged on the first material loading frame 110, a second material roller 121 is arranged on the second material loading frame 120, a guide roller 181 is arranged on the supporting rod 180, and the guide roller 181 is matched with a material on the first material roller 111. Through the guide roll 181 that sets up on bracing piece 180, can play certain guide effect to the material on the first material roller 111 to the stability that makes the improvement material transport.
As shown in fig. 2, the heat-sealing mechanism includes: a plurality of conveying rollers 150 of setting on assembly table 100, a plurality of conveying rollers 150 are used for carrying combined material, set up first mounting bracket 140 on the assembly table 100, set up telescopic link 141 on first mounting bracket 140, and the cutting mechanism includes: the second mounting rack 130 is arranged on the mounting table 100, the second mounting rack 130 is provided with a plurality of cutting knives 131, and the right side of the cutting mechanism is provided with a furling mechanism.
In a preferred embodiment of the present invention, an upper mold plate (not shown) is disposed at the lower end of the telescopic rod 141, and an ultrasonic welding head (not shown) is disposed on the upper mold plate; set up lower mould board (not shown in the figure) under last mould board, lower mould board passes through hydraulic pressure post 160 to be fixed on assembly bench 100, through the pressfitting between last mould board and the lower mould board, before the work of ultrasonic bonding head, provides moderate pressure to two kinds of materials, and then carries out compound preliminary treatment to the raw materials in advance, effectively increases combined material's firmness, makes the combined material after the heat seal more pleasing to the eye simultaneously.
In a preferred embodiment of the utility model, the ultrasonic welding head is used for welding materials to replace the traditional needle and thread sewing, so that the trouble of frequently changing needles and threads is eliminated, the fabric can be integrally and locally sheared and sealed by the slitting mechanism, the sewing and decoration effects are realized, the firmness is good, the waterproof effect can be realized, and the overall product has high-grade and beautiful effects.
As shown in fig. 2, the retracting mechanism includes: the two driving rollers 210 are arranged on the assembling table 100, the furling roller 220 is arranged above the driving rollers 210, the furling roller 220 is fixed on the assembling table 100 through the fixing frame 230, and the composite material can not be wrinkled when being furled through the mutual matching between the two driving rollers 210 and the furling roller 220, so that the integral attractiveness of the composite material is ensured, and the two driving rollers 210 are symmetrically arranged relative to the fixing frame 230, so that the stability of the furling mechanism is further ensured.
In a preferred embodiment of the present invention, the cutting blades 131 are disposed on the second mounting frame 130 in a linear array manner along the width direction of the composite material, so as to cut the composite material into any width material, which can be customized according to the needs of customers, thereby effectively increasing the application range of the product. On the other hand, the plurality of conveying rollers 150 are consistent in height, so that the materials are conveyed smoothly before and after heat sealing, the phenomenon of wrinkling is avoided, and the stability of product pressing is effectively improved.
In a preferred embodiment of the present invention, two drawing rolls 190 are provided at the right side of the second mounting frame 130, and the sealed composite material is drawn by the two drawing rolls 190. Two carry over pinch rolls 190 symmetry sets up from top to bottom, and two carry over pinch rolls 190 form the extrusion to combined material, can play better traction, transport effect to combined material.
When the device is used, the whole device starts to run slowly, two materials are placed on the first material carrying frame 110 and the second material carrying frame 120 respectively, the two materials are pulled between the upper die plate and the lower die plate through the traction roller 190, the pressure of the upper die plate and the lower die plate on the two materials is adjusted through adjusting the telescopic length of the hydraulic column 160 until the set pressure is reached, the ultrasonic controller 170 controls the ultrasonic welding head to start working, the ultrasonic welding head generates wave oscillation to generate high temperature, the heat sealing materials are conveyed through the traction roller 190 under the set pressure, the composite materials are cut into set broad-width materials by the cutting mechanism, the composite materials are wound into fixed-length material rolls by the winding mechanism, and the product winding is completed.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. An ultrasonic-based high-efficiency compound machine comprising: a material loading mechanism, a heat sealing mechanism, a splitting mechanism and a winding mechanism which are arranged on the same production line from left to right in sequence, and is characterized in that,
the material loading mechanism comprises: the material loading device comprises a first material loading frame and a second material loading frame which are arranged on two sides of a supporting rod, wherein a first material roller is arranged on the first material loading frame, a second material roller is arranged on the second material loading frame, a guide roller is arranged on the supporting rod, and the guide roller is matched with a material on the first material roller;
the heat seal mechanism comprises: the device comprises a plurality of conveying rollers, a first mounting frame, a telescopic rod, an upper die plate and an ultrasonic welding head, wherein the plurality of conveying rollers are arranged on the mounting table and used for conveying composite materials;
the slitting mechanism comprises: the cutting device comprises a second mounting frame arranged on the assembly table, wherein a plurality of cutting knives are arranged on the second mounting frame, and a winding mechanism is arranged on the right side of the cutting mechanism.
2. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: and a lower die plate is arranged under the upper die plate and fixed on the assembly table through a hydraulic column.
3. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: an ultrasonic controller is arranged in the assembly table and used for controlling the ultrasonic welding head.
4. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: the furling mechanism comprises: the composite material winding device comprises two driving rollers arranged on the assembling table, and a winding roller is arranged above the driving rollers and used for winding the composite material.
5. The ultrasonic-based high-efficiency compound machine as claimed in claim 4, wherein: the furling roller is fixed on the assembling table through a fixing frame, and the two driving rollers are symmetrically arranged relative to the fixing frame.
6. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: two traction rollers are arranged on the right side of the second mounting frame and used for drawing the composite material after heat sealing.
7. The ultrasonic-based high-efficiency compound machine as claimed in claim 6, wherein: the two traction rollers are arranged in an up-and-down symmetrical mode and extrude the composite material.
8. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: and the conveying rollers are consistent in height.
9. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: the first material loading frame and the second material loading frame are symmetrically arranged relative to the supporting rod.
10. The ultrasonic-based high-efficiency compound machine as claimed in claim 1, wherein: the cutting knives are arranged on the second mounting rack in a linear array mode along the width direction of the composite material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121696179.0U CN216033071U (en) | 2021-07-26 | 2021-07-26 | High-efficient compounding machine based on ultrasonic wave |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121696179.0U CN216033071U (en) | 2021-07-26 | 2021-07-26 | High-efficient compounding machine based on ultrasonic wave |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216033071U true CN216033071U (en) | 2022-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121696179.0U Active CN216033071U (en) | 2021-07-26 | 2021-07-26 | High-efficient compounding machine based on ultrasonic wave |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216033071U (en) |
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2021
- 2021-07-26 CN CN202121696179.0U patent/CN216033071U/en active Active
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