CN216032635U - Automatic plastic uptake all-in-one - Google Patents

Automatic plastic uptake all-in-one Download PDF

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Publication number
CN216032635U
CN216032635U CN202122635657.3U CN202122635657U CN216032635U CN 216032635 U CN216032635 U CN 216032635U CN 202122635657 U CN202122635657 U CN 202122635657U CN 216032635 U CN216032635 U CN 216032635U
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China
Prior art keywords
plastic uptake
sided
frame
double
blister
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罗胤豪
项黎铭
王星火
叶世明
孙以杰
李佳欢
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Ningbo Xiyue Zhixing Technology Co ltd
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Ningbo Xiyue Zhixing Technology Co ltd
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Abstract

The utility model relates to the technical field of plastic uptake, in particular to an automatic plastic uptake all-in-one machine which comprises a first feeding unit, a second feeding unit and a plastic uptake unit, wherein the plastic uptake unit comprises a single-sided plastic uptake mechanism and a double-sided plastic uptake mechanism, the single-sided plastic uptake mechanism and the double-sided plastic uptake mechanism are both connected with a blanking unit, the single-sided plastic uptake mechanism is communicated with the double-sided plastic uptake mechanism, the first feeding unit is communicated with the single-sided plastic uptake mechanism, and the second feeding unit is communicated with the double-sided plastic uptake mechanism. The single-sided plastic uptake mechanism is used for manufacturing single-sided plastic uptake products, and the double-sided plastic uptake mechanism is used for manufacturing double-sided plastic uptake products. The utility model can not only manufacture single-sided blister products, but also manufacture double-sided blister products, and one set of equipment completes the production of two products, thereby effectively saving the equipment cost.

Description

Automatic plastic uptake all-in-one
Technical Field
The utility model relates to the technical field of plastic uptake, in particular to an automatic plastic uptake all-in-one machine.
Background
The plastic suction is a processing technology for processing plastics, and the main principle is that after plastic sheets are heated and softened, the plastic sheets are adsorbed on the surface of a mould through vacuum, and the plastic sheets are formed after being cooled.
The plastic uptake product comprises a single-sided plastic uptake product and a double-sided plastic uptake product, wherein the single-sided plastic uptake product is formed by directly carrying out plastic uptake on one sheet, and the double-sided plastic uptake product is formed by respectively carrying out plastic uptake on two sheets and then pressing the two sheets. The existing plastic suction device has single function, only can manufacture one plastic suction product, and needs to be additionally provided with a corresponding device when another product needs to be manufactured, so that the equipment cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic blister integrated machine to solve the problem that the existing blister device can only manufacture one blister product.
In order to achieve the purpose, the utility model provides the following technical scheme:
the utility model provides an automatic plastic uptake all-in-one, includes first material loading unit, second material loading unit and plastic uptake unit, and the plastic uptake unit includes single face plastic uptake mechanism and two-sided plastic uptake mechanism, and single face plastic uptake mechanism and two-sided plastic uptake mechanism all are connected with the unloading unit, and single face plastic uptake mechanism and two-sided plastic uptake mechanism intercommunication, first material loading unit and single face plastic uptake mechanism intercommunication, second material loading unit and two-sided plastic uptake mechanism intercommunication.
The principle and the beneficial effect of the scheme are as follows:
the single-sided plastic uptake mechanism is used for manufacturing single-sided plastic uptake products, and the double-sided plastic uptake mechanism is used for manufacturing double-sided plastic uptake products. The first feeding unit is used for feeding the single-face plastic uptake mechanism and conveying one sheet of the two-face plastic uptake mechanism, the second feeding unit is used for conveying the other sheet of the two-face plastic uptake mechanism, and the single-face plastic uptake mechanism is communicated with the two-face plastic uptake mechanism, so that the two-face plastic uptake mechanism can be conveniently fed. Utilize first material loading unit and second material loading unit to carry two sheets of two-sided plastic uptake respectively, it is higher than utilizing same material loading unit to divide twice to carry. The unloading unit is arranged in taking out the product that plastic uptake was accomplished in single face plastic uptake mechanism and the two-sided plastic uptake mechanism respectively, goes up the unloading automatically through material loading unit and unloading unit, and the effectual production efficiency that has improved, degree of automation is high. This scheme not only can make single face blister product, can also make two-sided blister product, and one set of equipment has then accomplished the production of two kinds of products, the effectual equipment cost of having practiced thrift.
Further, two-sided plastic uptake mechanism includes two-sided plastic uptake frame, is provided with mould and lower mould in the two-sided plastic uptake frame, goes up the mould and can goes up and down, installs fixed subassembly on the two-sided plastic uptake frame, and fixed subassembly is used for locking mould and lower mould when going up mould and lower mould pressfitting.
Has the advantages that: two sheets are respectively through last mould and lower mould plastic uptake shaping back, go up mould and lower mould laminating, are in the same place two sheet pressfitting, form two-sided plastic uptake product from this, set up fixed subassembly and fix both when going up mould and lower mould pressfitting, can effectively improve the pressfitting effect, and then improve the shaping effect and the quality of product.
Furthermore, the fixed component comprises a lock head and a locking sleeve, the locking sleeve is used for connecting and locking the lock head, and the distance between the lock head and the locking sleeve can be adjusted.
Has the advantages that: when the upper die and the lower die are pressed, the lock head is connected with the locking sleeve and locked in the locking sleeve, so that the upper die and the lower die are fixed, the structure is simple, and the operation is convenient; the distance between the last mould of equidimension and the lower mould is different, and the distance of tapered end and lock sleeve can be adjusted in this scheme, consequently can the not unidimensional mould of adaptation and the fixed of lower mould, and application scope is wide, need not to change fixed subassembly when changing last mould and lower mould, has practiced thrift equipment cost.
Furthermore, tapered end and lock sleeve all are connected with the lift piece, and the lift piece sets up on two-sided plastic uptake frame, and the tapered end rotates with the lift piece to be connected, and lock sleeve and lift piece fixed connection are provided with the latch segment on the tapered end, are provided with in the lock sleeve to be used for giving the spacing stopper of latch segment in the axial.
Has the advantages that: the distance between the lock head and the locking sleeve can be adjusted by driving the lock head or the locking sleeve to lift through the lifting piece; after the tapered end is inserted into the locking sleeve, the locking block is rotated to the lower part of the limiting block by rotating the tapered end, and the tapered end and the locking sleeve can be in a locking state by limiting the locking block in the axial direction through the limiting block, so that the structure is simple and the operation is convenient.
Further, first material loading unit and second material loading unit all include conveying assembly, conveying assembly includes the pay-off frame and gets the material piece, and the slip is provided with the delivery board on the pay-off frame, and the delivery board is the cantilever structure, and in the pay-off frame of first material loading unit extended to single face blister machine structure, the pay-off frame of second material loading unit was located the two-sided blister machine structure outside, gets the material piece and sets up in blister unit, gets the material piece and is used for transferring the product from the delivery board to blister unit department and carries out the blister.
Has the advantages that: the feeding frame is used for installing the conveying plate, the conveying plate is used for bearing the sheets, the material taking part is used for transferring the sheets from the conveying plate to the plastic suction unit for plastic suction, the conveying plate is used for conveying the sheets, the sheets can be better supported, and the sheets are prevented from being deformed due to no support; the feeding frame of the first feeding unit extends into the single-face plastic uptake mechanism, the conveying plate is of a cantilever structure, and the single-face plastic uptake mechanism is communicated with the double-face plastic uptake mechanism, so that the conveying plate of the first feeding unit can penetrate through the single-face plastic uptake mechanism to convey the sheet into the double-face plastic uptake mechanism.
Further, first material loading unit and second material loading unit all are provided with heating element.
Has the advantages that: the heating assembly is used for heating and insulating the sheet in the conveying process, the sheet is prevented from being cooled and hardened, the subsequent plastic suction forming is facilitated, the sheet is heated in the conveying process, the time is saved, and the efficiency is improved.
Further, heating element includes hot plate and lower hot plate, and lower hot plate is fixed on the delivery board, and last hot plate setting is in pay-off frame top.
The lower heating plate is arranged at the bottom of the conveying plate, when the sheet is placed on the conveying plate to be conveyed, the lower heating plate can heat and preserve heat of the sheet from the bottom, when the sheet passes through the lower part of the upper heating plate, the upper heating plate can heat and preserve heat of the sheet from the upper part, the sheet is heated in the upper part and the lower part, the sheet is heated more uniformly, and the forming effect is better during subsequent forming.
Further, the unloading unit includes the pile up neatly frame, connect the material platform, the pile up neatly platform, keep off the material piece, control subassembly and warning subassembly, connect the material platform to slide and set up on the pile up neatly frame, connect the material platform to be used for removing to get the material piece below and accept the product, the pile up neatly platform sets up and connects the material platform below, the pile up neatly platform can go up and down, keep off the material piece and set up and connect the material platform top, it is used for blockking that the product gets into the plastic uptake unit to keep off the material piece, the control subassembly is used for detecting whether there is the product monitoring subassembly place horizontal position, if there is then control the pile up neatly platform to descend, the pile up neatly is accomplished when the pile up neatly platform descends to predetermineeing the height, it is used for generating the warning signal after the pile up neatly is accomplished to remind the subassembly.
Has the advantages that: connect the material platform to be used for removing and accept the product to get the material below, get the material and snatch the good product of processing and shift to connect the material platform on, connect the material platform to accept the in-process that the material was got once more after the product was accepted to the product, keep off the material action in order to block the product that connects on the material platform for the product drops to pile up neatly on the platform, thereby connect the in-process of material platform motion to shift the product, connect the material platform to need not to stop and can shift the product, effectual pile up neatly efficiency that has improved. The monitoring assembly is used for monitoring whether products exist at the horizontal position of the stacking platform in real time, so that the stacking platform can be controlled to operate, and stacking can be smoothly carried out. If a product is detected, the product is shown to be on the stacking platform at the position, and the stacking platform is controlled to descend so as to receive the next product and realize automatic stacking. The reminding assembly is used for reminding workers to take products away after stacking is completed, the stacking progress does not need to be monitored by the workers in real time, the workers are liberated, and the workload is reduced.
Further, the single-face plastic uptake mechanism comprises a single-face plastic uptake rack, and a single-face plastic uptake mold and an auxiliary forming assembly are arranged on the single-face plastic uptake rack.
Has the advantages that: some single-side blister products need to be formed by means of an auxiliary forming die, the scheme is provided with the auxiliary forming assembly to manufacture the single-side blister products, and the application range of the utility model is expanded.
Further, one side of the double-sided plastic uptake mechanism is communicated with a steel sheet conveying assembly.
Has the advantages that: the four corners of some double-sided blister products need to be pressed with steel sheets inside, the steel sheet conveying assembly is used for conveying the steel sheets to the four corners of the double-sided blister products so as to finish the production of the special double-sided blister products, and the steel sheet conveying assembly is arranged, so that the double-sided blister products with the steel sheets can be produced, and the application range of the double-sided blister products with the steel sheets is further expanded.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a single-sided suction mechanism in the embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a double-sided suction mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a connection structure of the locking sleeve and the screw;
FIG. 5 is a schematic view of a connection structure of the lock head and the screw;
FIG. 6 is a schematic view of a partial structure of the first feeding unit;
FIG. 7 is a schematic view of the structure of the conveying plate;
FIG. 8 is a partial structural view of a conveyor plate;
FIG. 9 is a schematic view of a sheet on the plate after the plate is raised;
FIG. 10 is a schematic structural view of a blanking unit;
FIG. 11 is a schematic structural view of a slab conveying assembly;
FIG. 12 is a schematic structural view of a material taking part;
fig. 13 is a schematic structural view of the robot.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a first feeding unit 1, a discharging unit 2, a double-sided suction mechanism 3, a single-sided suction mechanism 4, a steel sheet conveying assembly 5, a forming oil cylinder 6, a single-sided suction frame 7, a single-sided suction mold 8, a material taking part 9, an auxiliary oil cylinder 10, a mounting seat 11, an upper oil cylinder 12, a double-sided suction frame 13, an upper mold 14, a lower mold 15, a lifting frame 16, a locking air cylinder 17, a screw rod 18, a connecting sleeve 19, a lock head 20, a locking block 21, a locking sleeve 22, a limiting block 23, a through hole 24, a locking buckle plate 25, a connecting groove 26, a clamping groove 27, a connecting buckle plate 28, a fixing groove 29, a first connecting bulge 30, a second connecting bulge 31, a conveying frame 32, a plate body 33, a heating frame 34, a top plate 35, a feeding frame 36, a second notch 37, a notch plate 38, a first notch 39, a third notch 40, lower heat insulation cotton 41, a bottom plate 42, a sheet 43, a material blocking part 44, a stacking frame 45, a material receiving platform 46, a forming oil cylinder, a single-forming oil cylinder 7, a single-side suction frame 8, a single-side suction frame, a double-side suction frame, a double-side suction frame, a double-side-, The stacking platform 47, the connecting frame 48, the sliding frame 49, the sliding driving piece 50, the frame 51, the steel sheet conveying rack 52, the steel sheet feeding rack 53, the material sucking cylinder 54, the suction cup 55, the material arranging cylinder 56, the storage box 57, the material taking frame 58, the manipulator 59, the clamping jaws 60, the clamping jaw seat 61, the clamping jaw cylinder 62 and the second feeding unit 63.
The first embodiment is as follows:
as shown in fig. 1, an automatic plastic uptake all-in-one machine comprises a first feeding unit 1, a second feeding unit 63, a plastic uptake unit and a blanking unit 2, wherein the plastic uptake unit comprises a single-sided plastic uptake mechanism 4 and a double-sided plastic uptake mechanism 3. The single-face plastic uptake mechanism 4 is arranged on the left side of the double-face plastic uptake mechanism 3 and is communicated with the double-face plastic uptake mechanism 3, the first feeding unit 1 is communicated on the left side of the single-face plastic uptake mechanism 4, the second feeding unit 63 is communicated on the right side of the double-face plastic uptake mechanism 3, the single-face plastic uptake mechanism 4 and the double-face plastic uptake mechanism 3 are both communicated with the blanking unit 2, and the front side of the double-face plastic uptake mechanism 3 is communicated with the steel sheet conveying assembly 5.
First material loading unit 1 and second material loading unit 63 all include conveyor assembly and heating element, combine fig. 2 and fig. 6 to show, conveyor assembly includes pay-off frame 36 and gets material 9, slidable mounting has the delivery board on pay-off frame 36, the delivery board includes delivery frame 32 and plate body 33, plate body 33 is fixed at the front end (the front end of direction of delivery) top of delivery frame 32, install on pay-off frame 36 and be used for driving the gliding pay-off actuating mechanism of delivery board along pay-off frame 36, the rear end and the pay-off actuating mechanism of delivery frame 32 are connected, namely, the delivery board is whole to be cantilever structure, the pay-off frame 36 right-hand member of first material loading unit 1 extends to in the single face blister mechanism 4 always, the pay-off frame 36 of second material loading unit 63 extends to the right side of double-face blister mechanism 3. The feeding driving mechanism can adopt a belt transmission mechanism, a motor drives a belt to move, the belt drives the conveying plate to move, and the feeding driving mechanism can also adopt other driving mechanisms such as an air cylinder and the like.
Referring to fig. 6 and 8, the heating assembly includes a lower heating plate, lower heat-insulating cotton 41, an upper heating plate (not shown in the figure) and upper heat-insulating cotton, a bottom plate 42 is sealed at the bottom of the conveying frame 32, the lower heat-insulating cotton 41 is laid on the bottom plate 42, the lower heat-insulating cotton 41 is filled between the frameworks of the conveying frame 32 and is flush with the surface of the conveying frame 32, the lower heating plate is installed on the surface of the lower heat-insulating cotton 41, and the lower heating plate is fixed on the conveying frame 32 through bolts. Heating frame 34 is all installed to the right-hand member top of the pay-off frame 36 of first material loading unit 1 and the left end top of the pay-off frame 36 of second material loading unit 63, and heating frame 34 top is sealed has roof 35, goes up the cotton shop of keeping warm in roof 35 bottom, goes up the hot plate and fixes in last cotton bottom that keeps warm, goes up the hot plate and all adopts the stainless steel hot plate among the prior art with hot plate down.
As shown in fig. 7 and 9, the plate 33 has a plurality of notches at the peripheral edge, the notches are sealed by notch plates 38, the notch plates 38 are fixed on the lower heating plate by bolts, a feeding mechanism (not shown) for driving the plate 33 to lift is installed at the bottom of the bottom plate 42, the feeding mechanism can be a cylinder, and a piston rod of the cylinder passes through the bottom plate 42, the lower heat-insulating cotton 41 and the lower heating plate and then is connected with the plate 33. The notches include a first notch 39, a second notch 37 and a third notch 40, the lengths of the first notch 39 and the second notch 37 are both greater than the third notch 40, the length of the second notch 37 is greater than the length of the first notch 39, and the length referred to herein is the dimension in the direction toward the center of the plate body 33.
As shown in fig. 2, the single-sided suction mechanism 4 comprises a single-sided suction frame 7 and a single-sided suction mold 8, a forming oil cylinder 6 is mounted at the top of the single-sided suction frame 7, the forming oil cylinder 6 is connected with the top of the single-sided suction mold 8, and the forming oil cylinder 6 is used for driving the single-sided suction mold 8 to lift. The material taking part 9 is installed below the single-face plastic suction mold 8, the material taking part 9 is connected to the single-face plastic suction frame 7 in a sliding mode, the material taking part 9 is connected with a lifting driving mechanism used for driving the material taking part to lift, and the lifting driving mechanism can adopt a belt transmission mechanism and can also adopt other mechanisms such as an air cylinder. An auxiliary forming assembly is arranged below the single-face plastic suction mould 8 and comprises a mounting seat 11, an auxiliary oil cylinder 10 used for driving the mounting seat 11 to lift is connected to the bottom of the mounting seat 11, the auxiliary oil cylinder 10 is fixed to the bottom of the single-face plastic suction frame 7, and an auxiliary forming mould (not shown in the figure) is arranged on the mounting seat 11.
Referring to fig. 12 and 13, the material taking member 9 includes a material taking frame 58, a plurality of manipulators 59 are fixed on the material taking frame 58, each manipulator 59 includes a clamping jaw 60, a clamping jaw seat 61 and a clamping jaw cylinder 62, the clamping jaw seat 61 is detachably mounted on the material taking frame 58 through a screw, the clamping jaw 60 is hinged on the clamping jaw seat 61, and a piston rod of the clamping jaw cylinder 62 is hinged with the clamping jaw 60.
As shown in fig. 3, 4 and 5, the double-sided suction mechanism 3 comprises a double-sided suction frame 13, an upper die 14 and a lower die 15, the lower die 15 is fixed at the lower part of the double-sided suction frame 13, the bottom of the lower die 15 is connected with a lower oil cylinder, the lower oil cylinder is fixed at the bottom of the double-sided suction frame 13, a lifting frame 16 is installed at the top of the double-sided suction frame 13, the upper die 14 is fixed at the bottom of the lifting frame 16, the top of the lifting frame 16 is connected with an upper oil cylinder 12, and a material taking part 9 is also installed below the upper die 14.
The double-sided suction mechanism 3 further comprises a fixing component, the fixing component comprises a lock head 20 and a locking sleeve 22, and three sets of lock heads 20 and three sets of locking sleeves 22 are arranged on the front side and the rear side (front side and rear side in figure 1) of the double-sided suction frame 13. Tapered end 20 and lock sleeve 22 all are connected with the lift, and the lift adopts screw rod 18 (the lift also can adopt electric telescopic handle) in this embodiment, and the vertical setting of screw rod 18, the screw rod 18 threaded connection who is connected with tapered end 20 is on crane 16, and the screw rod 18 threaded connection who is connected with lock sleeve 22 is in the bottom of two-sided plastic uptake frame 13.
The lock head 20 is rotatably connected with the screw 18, specifically, a connecting sleeve 19 is connected between the lock head 20 and the screw 18, the connecting sleeve 19 is rotatably connected with the screw 18, the connecting sleeve 19 is fixedly connected with the lock head 20, specifically, the connecting sleeve 19 is formed by buckling two connecting buckle plates 28, first connecting bulges 30 are integrally formed at the top ends of the two connecting buckle plates 28, an annular clamping groove 27 is transversely formed at the bottom end of the screw 18, and the two first connecting bulges 30 are rotatably connected in the clamping groove 27; two connect buckle 28 bottom integrated into one piece have the second to connect protruding 31, and tapered end 20 top is horizontal symmetry to be opened has two semi-annular fixed slots 29, and two second on two connect buckle 28 connect protruding 31 fixed joint respectively in two fixed slots 29, and adapter sleeve 19 articulates there is locking cylinder 17. The locking sleeve 22 is fixedly connected with the screw, specifically, the locking sleeve 22 is formed by buckling two locking buckle plates 25, two annular connecting grooves 26 are transversely formed in the screw 18, and the bottom ends of the two locking buckle plates 25 are fixedly clamped in the two connecting grooves 26 respectively. Tapered end 20 can insert in the lock sleeve 22, and tapered end 20 bottom integrated into one piece has four latch segments 21, and four latch segments 21 equipartitions are on tapered end 20, and integrated into one piece has four stopper 23 that are used for giving latch segment 21 spacing in the axial on the lock sleeve 22 inner wall, forms the through-hole 24 that supplies latch segment 21 to pass between two adjacent stopper 23.
The steel sheet conveying assembly 5 is installed on the front side of the double-sided blister frame 13, as shown in fig. 11, the steel sheet conveying assembly 5 comprises a steel sheet conveying frame 52, a steel sheet storage component, a steel sheet pickup component and a steel sheet conveying component, in the embodiment, the steel sheet pickup component adopts a suction cup 55, the suction cup 55 is connected with a material suction cylinder 54, in the embodiment, the steel sheet conveying component comprises a frame 51, the frame 51 is connected to the steel sheet conveying frame 52 in a sliding mode, the bottom of the frame 51 is connected with a steel sheet feeding frame 53 in a sliding mode, the frame 51 and the steel sheet feeding frame 53 are both fixed with steel sheet conveying cylinders (not shown in the figure), and the material suction cylinder 54 is fixed to the steel sheet feeding frame 53 through screws. The number of the suckers 55 is four, the steel sheet picking component comprises four storage boxes 57 arranged below the suckers 55, the whole storage boxes 57 are right-angled triangles, the storage boxes 57 are used for storing steel sheets, the storage boxes 57 can store 8-10 steel sheets at a time, material arranging parts are arranged on two right-angled edges of the storage boxes 57, the material arranging parts are material arranging cylinders 56 in the embodiment, the positions of the steel sheets are arranged by pushing the steel sheets, and the material arranging parts can also adopt other structures such as electric telescopic rods and the like which can realize pushing.
As shown in fig. 10, the blanking unit 2 includes a pallet receiving frame 45, a material platform 46, a pallet platform 47, a material blocking member 44, a monitoring assembly and a reminding assembly. Connect material platform 46 sliding connection on hacking frame 45, connect material platform 46 to be connected with the slip drive assembly, the slip drive assembly is used for driving and connects material platform 46 to reciprocate to slide in the left and right direction. In this embodiment, the sliding driving assembly includes a sliding frame 49 and a connecting frame 48, the sliding frame 49 is slidably connected to the stacking rack 45, the connecting frame 48 is fixedly connected to the receiving platform 46, and the connecting frame 48 is slidably connected to the bottom of the sliding frame 49. The sliding frame 49 and the connecting frame 48 are connected with a sliding driving member 50, the sliding driving member 50 adopts an air cylinder, and the sliding driving member 50 can also adopt a belt transmission mechanism.
The material blocking piece 44 is fixed at one end (the left end in fig. 10) of the stacking rack 45 close to the single-face plastic suction mechanism 4 or the double-face plastic suction mechanism 3 through screws and is located above the material receiving platform 46, the material blocking piece 44 is of a telescopic structure, if an electric telescopic rod is used, when the material receiving platform 46 receives materials, the material blocking piece 44 extends to block a product, and when the material receiving platform 46 receives a material returning process, the material blocking piece 44 retracts, so that the product is smoothly received. The material blocking piece 44 can also be driven to lift by connecting a driving piece such as an air cylinder, and the material blocking piece can descend to block a product when receiving materials and reset after receiving the materials so as not to block the product, thereby achieving the purpose of pushing the product to stack. The stacking platform 47 is arranged below the material receiving platform 46, the stacking platform 47 is connected with a lifting driving assembly for driving the stacking platform to lift, and the lifting driving assembly can adopt a belt transmission mechanism.
The monitoring assembly comprises a first sensor and a controller (not shown in the figure), the first sensor is electrically connected with the controller, the controller is electrically connected with the lifting driving assembly, the first sensor is installed below the material receiving platform 46 and located on one side of the top of the stacking rack 45 (not shown in the figure), and the first sensor is a laser photoelectric sensor. The first sensor is used for detecting whether a product is in the position of the first sensor, and if the product is in the position of the first sensor, the first sensor informs the controller to control the stacking platform 47 to descend by the height of one product.
The reminding assembly comprises a second sensor and an alarm (not shown in the figure), the second sensor is electrically connected with the alarm, and the alarm is installed on the stacking rack. The second sensor is a proximity switch and is mounted at the bottom of the pallet platform 47, or may be mounted on the ground below the pallet platform 47 or on the pallet 45. The second sensor is used for detecting the position height of the stacking platform 47, when the stacking platform 47 descends to a preset height, the second sensor sends a signal to the alarm, and the alarm gives an alarm to remind a worker to take away stacked products.
The specific implementation process is as follows:
when the single-sided plastic uptake product is manufactured:
the sheet 43 is conveyed from the first feeding unit 1 to the single-sided blister forming mechanism 4, specifically, the sheet 43 is placed on the conveying plate, so that four edges of the sheet 43 can be respectively overlapped with the notches around the plate body 33, that is, in a state shown in fig. 9, the conveying plate is driven by the belt transmission mechanism to move rightwards, and the sheet 43 is conveyed below the single-sided blister forming mold 8 (because the conveying plate is of a cantilever structure, the conveying plate can move to the lower side of the single-sided blister forming mold 8). In the conveying process, the sheet 43 is heated and insulated through the heating assembly, and the sheet 43 is prevented from being cooled and hardened so as to facilitate the subsequent plastic suction molding.
After the sheet 43 is fed under the single-sided suction mold 8, the feed cylinder drives the plate body 33 to rise, the notch plate 38 is fixed and cannot rise, so that the notch is exposed, and the edge of the sheet 43 overlaps the notch, so that the edge of the sheet 43 is suspended in the notch after the plate body 33 rises. After the plate body 33 rises, the material taking frame 58 descends, the piston rod of the clamping jaw air cylinder 62 retracts to drive the clamping jaw 60 to rotate towards the outer side of the material taking frame 58, the position of the bottom of the material taking frame 58 is set out, the material taking frame 58 can be buckled on the sheet material 43, and the clamping jaw 60 is located at the notch; after the sheet material taking frame 58 is buckled, the piston rod of the clamping jaw air cylinder 62 extends out to drive the clamping jaw 60 to rotate towards the material taking frame 58, at the moment, the clamping jaw 60 is located at the edge of the sheet material 43, and the edge of the sheet material 43 is in a suspended state, so that the clamping jaw 60 clamps the sheet material 43 at the bottom of the material taking frame 58 without being blocked by the plate body 33, and the material taking is realized. The material taking frame 58 drives the sheet 43 to rise, so that the sheet 43 is tightly attached to the bottom of the single-sided plastic suction mold 8, the sheet 43 is subjected to plastic suction molding through the negative pressure of the single-sided plastic suction mold 8, and a single-sided plastic suction product is obtained.
The plate body 33 is provided with notches on the periphery, so that the sheet 43 can be clamped on the periphery simultaneously, and the clamping is stable. The sheet 43 can be clamped as long as the edge of the sheet 43 can be overlapped with the notches on the periphery, the first notch 39 and the second notch 37 are large in length, the right side of the sheet 43 with different sizes can be overlapped with the third notch 40, the other three sides of the sheet 43 can be overlapped with the first notch 39 and the second notch 37, therefore, the sheet 43 with different sizes can be conveyed, the application range is wide, a conveying plate does not need to be customized according to the sheet 43 with different sizes, and the cost is saved.
After the single-sided blister product is manufactured, the sliding driving assembly drives the material receiving platform 46 to move to the position below the single-sided blister mold 8, the material taking frame 58 descends, the clamping jaws 60 release the product, the product is placed on the material receiving platform 46, the material receiving platform 46 carries the product to move outwards, the material blocking piece 44 does not extend at the moment, and the product can be smoothly received out. The material receiving platform 46 moves out and then enters the lower part of the single-face plastic suction mold 8 again to receive the next product, the material blocking piece 44 extends to block the product in the entering process, the product cannot move along with the material receiving platform 46 under the blocking of the material blocking piece 44, and therefore the product falls onto the stacking platform 47.
The stacking platform 47 is located below the first sensor in an initial state, when the stacking platform 47 is located at the position, the position where the stacking platform 47 receives the product is located in the detection range of the first sensor, and after the product drops onto the stacking platform 47, the product blocks laser of the first sensor, so that the first sensor detects that the horizontal position where the product is located is the product, the product is shown on the stacking platform 47, the first sensor sends a signal to the controller, and the controller controls the lifting driver assembly to drive the stacking platform 47 to descend by the height of one product so as to receive the next product. So repeatedly, the products drop one by one and are palletized on the palletization platform 47.
The second sensor detects the position height of the stacking platform 47 in real time, when the position height of the stacking platform 47 reaches a preset height, the stacking platform 47 is indicated to descend to a preset position, enough products are stacked on the stacking platform 47, the second sensor sends a signal to the alarm, and the alarm gives an alarm to remind a worker to take away the stacked products.
When a single-sided plastic suction product needing auxiliary forming is manufactured:
after the sheets 43 are adsorbed on the single-sided plastic suction mold 8, the auxiliary oil cylinder 10 drives the mounting seat 11 to ascend, the mounting seat 11 drives the auxiliary forming mold to ascend and tightly press the bottom of the single-sided plastic suction mold 8, the sheets 43 are formed in a mode that corresponding products are obtained, and the sheets 43 are taken out and stacked through the blanking unit 2 after being formed. If the auxiliary forming mold cannot compress the sheet 43 after the auxiliary oil cylinder 10 moves to the stroke limit, the single-sided plastic suction mold 8 can be driven to descend by the forming oil cylinder 6, so that the auxiliary forming mold can compress the sheet 43.
When the double-sided plastic uptake product is manufactured:
the first feeding unit 1 feeds one sheet 43 to the lower die 15, and the lower die 15 performs the blister forming, and the second feeding unit 63 feeds the other sheet 43 to the lower side of the upper die 14 (since the feed carriage 36 of the first feeding unit 1 extends to the lower side of the single-sided blister mold 8, and the feed plate has a cantilever structure, the sheet 43 can be fed to the lower side of the upper die 14), and the sheet is formed by the upper die 14. After the two sheets 43 are formed, the upper cylinder 12 drives the upper die 14 to descend until the locking block 21 on the lock 20 enters the locking sleeve 22 through the through hole 24, and the locking block 21 is located below the through hole 24, at this time, the upper die 14 and the lower die 15 are close. Then the connecting sleeve 19 is driven to rotate for 45 degrees, because the connecting sleeve 19 is rotationally connected with the screw 18 and fixedly connected with the lock head 20, the connecting sleeve 19 drives the lock head 20 to rotate for 45 degrees, the screw 18 does not rotate, the locking block 21 rotates to the position under the limiting block 23, the limiting block 23 axially limits the locking block 21, the lock head 20 and the locking sleeve 22 form a locking state, and the upper die 14 and the lower die 15 are fixed. After the fixing, the upper oil cylinder 12 and the lower oil cylinder are pressurized simultaneously, and the upper die 14 and the lower die 15 are pressed together, so that the sheets 43 adsorbed on the upper die 14 and the lower die 15 are pressed together to form the double-sided blister product.
After the pressing is completed, the connecting sleeve 19 is driven to reset, the connecting sleeve 19 drives the locking head 20 to rotate reversely, the locking block 21 rotates to the position below the through hole 24 from the position right below the limiting block 23, the locking head 20 and the locking sleeve 22 are unlocked, the upper die 14 is driven by the upper oil cylinder 12 to ascend, the upper die 14 and the lower die 15 are separated, and a product can be taken out through the discharging unit 2.
When a double-sided plastic uptake product with steel sheets is manufactured:
after the two sheets 43 are respectively subjected to blister forming, the four suckers 55 respectively suck one steel sheet on the surfaces of the four storage boxes 57, then the steel sheet conveying cylinder drives the frame 51 to move towards the double-sided blister mechanism 3, after the frame 51 moves to a limit position, the other steel sheet conveying cylinder drives the steel sheet feeding frame 53 to move towards the double-sided blister mechanism 3, so that the four steel sheets are conveyed to the four corners of the sheets 43 on the lower die 15, the upper die 14 and the lower die 15 are pressed to press the steel sheets at the four corners between the two sheets 43, a double-sided blister product with the steel sheets is formed, and after the product is manufactured, the blanking unit 2 takes out and stacks the product.
By adopting a two-stage sliding structure of the frame 51 and the steel sheet feeding frame 53, the steel sheet conveying stroke can be effectively increased, so that the steel sheet can be smoothly conveyed to the sheet 43. The storage box 57 can store 8-10 steel sheets at one time, can continuously convey the steel sheets, does not need to add the steel sheets temporarily each time manually, and improves the efficiency. If the position of the steel sheet in the storage box 57 deviates when the previous steel sheet is sucked away, the material arranging cylinder 56 can be started to push the steel sheet, so that the steel sheets are stacked neatly, the next conveying is convenient, the steel sheets can be accurately conveyed to the preset position, and the product quality is ensured.
The utility model can produce common single-sided blister products and double-sided blister products, can also produce single-sided blister products and double-sided blister products with steel sheets which need auxiliary forming, has various functions, does not need to be provided with various blister devices during actual production, and saves equipment cost. In addition, the production of all products is completed automatically, and the production efficiency is effectively improved.
Example two
The difference between this embodiment and the first embodiment is that the connecting sleeve 19 is of an integral structure, the top end of the connecting sleeve 19 is rotatably connected with the screw 18, and the lock 20 is inserted from the bottom end of the connecting sleeve 19 and fixed by a pin. The locking sleeve 22 is also of an integral structure and is directly sleeved on the screw 18 and fixed by a pin.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (10)

1. The utility model provides an automatic plastic uptake all-in-one which characterized in that: the single-side plastic uptake mechanism and the double-side plastic uptake mechanism are communicated, the first feeding unit is communicated with the single-side plastic uptake mechanism, and the second feeding unit is communicated with the double-side plastic uptake mechanism.
2. The automatic blister integrated machine according to claim 1, characterized in that: the double-sided plastic uptake mechanism comprises a double-sided plastic uptake rack, an upper die and a lower die are arranged on the double-sided plastic uptake rack, the upper die can lift, a fixing component is arranged on the double-sided plastic uptake rack, and the fixing component is used for locking the upper die and the lower die when the upper die and the lower die are pressed.
3. The automatic blister integrated machine according to claim 2, characterized in that: the fixed assembly comprises a lock head and a locking sleeve, the locking sleeve is used for connecting and locking the lock head, and the distance between the lock head and the locking sleeve can be adjusted.
4. The automatic blister integrated machine according to claim 3, characterized in that: the lock head and the locking sleeve are both connected with a lifting piece, the lifting piece is arranged on the double-sided plastic uptake frame, the lock head is rotatably connected with the lifting piece, the locking sleeve is fixedly connected with the lifting piece, the locking block is arranged on the lock head, and a limiting block for limiting the locking block in the axial direction is arranged in the locking sleeve.
5. The automatic blister integrated machine according to any one of claims 1 to 4, characterized in that: first material loading unit and second material loading unit all include conveying assembly, and conveying assembly includes the pay-off frame and gets the material piece, and the slip is provided with the delivery board on the pay-off frame, and the delivery board is cantilever structure, and in the pay-off frame of first material loading unit extended to single face blister machine structure, the pay-off frame of second material loading unit was located the two-sided blister machine outside, gets the material piece and sets up in blister unit, gets the material piece and is used for transferring the product from the delivery board to blister unit department and carry out the blister.
6. The automatic blister integrated machine according to claim 5, characterized in that: first material loading unit and second material loading unit all are provided with heating element.
7. The automatic blister integrated machine according to claim 6, characterized in that: the heating assembly comprises an upper heating plate and a lower heating plate, the lower heating plate is fixed on the conveying plate, and the upper heating plate is arranged above the feeding frame.
8. The automatic blister integrated machine according to claim 5, characterized in that: the blanking unit comprises a stacking rack, a material receiving platform, a stacking platform, a material blocking part, a monitoring component and a reminding component, wherein the material receiving platform is arranged on the stacking rack in a sliding mode and used for moving to the position below the material taking part to receive a product, the stacking platform is arranged below the material receiving platform and can lift, the material blocking part is arranged above the material receiving platform and used for blocking the product from entering a plastic suction unit, the monitoring component is used for detecting whether the horizontal position of the monitoring component is provided with the product or not, if so, the stacking platform is controlled to descend, the stacking is finished when the stacking platform descends to a preset height, and the reminding component is used for generating a reminding signal after the stacking is finished.
9. The automatic blister integrated machine according to claim 8, characterized in that: the single-face plastic uptake mechanism comprises a single-face plastic uptake rack, and a single-face plastic uptake mold and an auxiliary forming assembly are arranged on the single-face plastic uptake rack.
10. The automatic blister integrated machine according to claim 9, characterized in that: one side of the double-sided plastic uptake mechanism is communicated with a steel sheet conveying assembly.
CN202122635657.3U 2021-10-29 2021-10-29 Automatic plastic uptake all-in-one Active CN216032635U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122635657.3U CN216032635U (en) 2021-10-29 2021-10-29 Automatic plastic uptake all-in-one

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122635657.3U CN216032635U (en) 2021-10-29 2021-10-29 Automatic plastic uptake all-in-one

Publications (1)

Publication Number Publication Date
CN216032635U true CN216032635U (en) 2022-03-15

Family

ID=80612676

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122635657.3U Active CN216032635U (en) 2021-10-29 2021-10-29 Automatic plastic uptake all-in-one

Country Status (1)

Country Link
CN (1) CN216032635U (en)

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