CN216027731U - Straightening device for steel wire rope production - Google Patents

Abstract

The utility model discloses a straightening device for steel wire rope production, which belongs to the technical field of steel wire production and comprises a base, a first support, a second support, a straightening assembly, a feeding assembly and a power mechanism, wherein the first support is fixedly arranged at one end of the top of the base; the alignment subassembly includes concave roller and convex roller, the convex roller of concave roller top installation, its is rational in infrastructure, through the mutual gomphosis work of multiunit recess and protruding piece that sets up on the metal roll, not only can increase the volume of alignment steel wire in the unit interval, when carrying out the alignment work to the multiunit steel wire, shorten operating time by a wide margin, improve alignment efficiency, moreover, can restrict the position of steel wire for the steel wire all is in on the same straight line around the modulation, prevent the condition of steel wire landing or alignment failure from appearing, further improved work efficiency and quality.

Description

Straightening device for steel wire rope production

Technical Field

The utility model relates to the technical field of steel wire production, in particular to a straightening device for steel wire rope production.

Background

The steel wire is one of four major varieties of plates, pipes, shapes and wires of steel, is a reprocessed product made by cold drawing a hot rolled wire rod, and the steel wire is flooded in various aspects of daily life, including welding rods, steel wires for nail making, net making, packaging and printing industries, steel wires for cold heading rivets, screws and the like, steel wires for electrical industry include special steel wires for producing overhead communication wires, steel-cored aluminum stranded wires and the like, steel wires for textile industry include steel wires for coarse combs, card clothing and needles, steel wires for rope making are specially used for producing steel wire ropes and spokes, steel wires for springs and spring washers, steel wires for pianos, tires, curtain cloth and conveyor tapes, steel wires for structural steel wires refer to steel wires for the clock industry, balls and automata free cutting, steel wires for stainless steel wires include steel wires for surgical implants, resistance alloy wires for heater elements and resistance elements, steel wires for tool steel wires include steel wires and steel wires for shoe making, and are metal products in daily life, the steel wires are mostly wound into coils when being produced, and are wound, stored or transported; the steel wire is before using, because the mode of storage steel wire is most all can adopt the mode winding rolling of reel rolling, because the steel wire diameter is less, produces deformation easily, and long-time bending makes the steel wire crooked design, and inconvenient use, so need straighten the processing to the steel wire before using.

The existing steel wire straightening equipment generally adopts a metal roller to extrude and straighten a steel wire when straightening the steel wire, but a group of metal rollers only can straighten a group of steel wires, the working efficiency is low, when a large number of steel wires need to be straightened, time and labor are wasted, long-time uninterrupted work is realized, certain influence is generated on the service life of the equipment, the practicability is not high, in the straightening process, the steel wires can be moved on the metal roller at will, the steel wires cannot be ensured to be positioned at the same position before and after straightening, the steel wires are easy to fall off or fail to straighten, the straightening efficiency and the straightening quality are influenced, and therefore, it is necessary to develop a straightening device for producing steel wire ropes.

Disclosure of Invention

The utility model aims to provide a straightening device for steel wire rope production, which solves the problems that steel wire straightening equipment provided in the background technology can only straighten a group of steel wires, the working efficiency is low, time and labor are wasted and the practicability is low when a large number of steel wires need to be straightened, and the straightening efficiency and the straightening quality are affected because the steel wires cannot be ensured to be positioned at the same position before and after straightening in the straightening process, so that the steel wires are easy to fall off or fail to straighten.

In order to achieve the purpose, the utility model provides the following technical scheme: a straightening device for steel wire rope production comprises a base, a first support and a second support, wherein one end of the top of the base is fixedly provided with the first support, the other end of the top of the base is fixedly connected with the second support, the straightening device further comprises a straightening assembly arranged on the first support, a feeding assembly arranged on the second support and a power mechanism arranged at one end, close to the first support, of the base; the alignment assembly comprises a concave roller and a convex roller, the convex roller is installed above the concave roller, the two ends of the concave roller and the two ends of the convex roller are rotatably connected to the first support, and one end of the concave roller is connected with a power mechanism.

Preferably, the alignment subassembly still includes pivot two, recess and protruding piece, two one ends of pivot are rotated and are connected on a support lateral wall, concave roller and protruding roller both ends are all rotated through pivot two and are connected on support one, the recess is evenly seted up on concave roller surface, protruding piece is evenly installed on protruding roller surface.

Preferably, the grooves and the protrusions are provided with ten groups, the ten groups of grooves and the ten groups of protrusions are mutually embedded, and the depth of the grooves is larger than the width of the protrusions.

Preferably, the feeding assembly comprises a rotary table, a first rotary shaft and a limiting part, the limiting parts are fixedly installed on the outer walls of the two sides of the rotary table, the rotary table is rotatably connected to the second support through the first rotary shaft, and the limiting part is a right-angle-shaped part.

Preferably, power unit includes gear, belt pulley and motor, the gear is provided with two sets ofly, and two sets ofly the gear is installed respectively in concave roller and convex roller one end, the belt pulley is installed and is kept away from gear one end at the concave roller, the belt pulley passes through the belt and connects the motor output, motor fixed mounting is at the base top.

Preferably, the motor is composed of a servo motor, and two groups of gears are in meshed connection.

Preferably, the turntable is made of engineering plastic materials or aluminum alloy metal materials, and five groups of turntables are arranged.

Compared with the prior art, through the concave roller and the convex roller work of mutually supporting that set up, the work of straightening is carried out to the crooked steel wire of rolling, and, set up multiunit recess and the mutual gomphosis work of protruding piece on the metal roller, not only can increase the volume of straightening the steel wire in the unit interval, when straightening the work to multiunit steel wire, shorten operating time by a wide margin, improve straightening efficiency, and, because recess and protruding piece gomphosis each other at the during operation, also play the limiting displacement to the steel wire, make the steel wire all be in on the same straight line around the modulation, prevent the steel wire landing or the condition of straightening failure appears, work efficiency and quality have further been improved.

Drawings

Fig. 1 is a schematic structural diagram of a straightening assembly in embodiment 1 of the present invention;

FIG. 2 is a side sectional view of an integrated assembly according to embodiment 1 of the present invention;

FIG. 3 is a front view of an integral assembly of example 1 of the present invention;

FIG. 4 is a front view of a feed assembly in accordance with example 1 of the present invention;

FIG. 5 is a side cross-sectional view of the entire assembly of example 2 of the present invention.

In the figure: the device comprises a base 1, a first support 2, a second support 3, a feeding assembly 4, a straightening assembly 5, a rotary table 6, a first rotating shaft 7, a limiting piece 8, a concave roller 9, a convex roller 10, a second rotating shaft 11, a groove 12, a convex piece 13, a gear 14, a belt 15, a belt pulley 16, a motor 17 and a power mechanism 18.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

the utility model provides the following technical scheme: a straightening device for steel wire rope production can effectively solve the problems that the existing steel wire straightening equipment can only straighten a group of steel wires, the working efficiency is low, time and labor are wasted when a large number of steel wires need to be straightened, and the practicability is low, and the steel wires cannot be ensured to be positioned at the same position before and after straightening in the straightening process, so that the steel wires are easy to fall off or fail to straighten, and the straightening efficiency and the straightening quality are affected, please refer to figures 1-4, and the straightening device comprises a base 1, a support I2, a support II 3, a feeding assembly 4, a straightening assembly 5 and a power mechanism 18;

further, the straightening assembly 5 comprises a concave roller 9 and a convex roller 10, the convex roller 10 is arranged above the concave roller 9, two ends of the concave roller 9 and two ends of the convex roller 10 are rotatably connected to the first support 2, and one end of the concave roller 9 is connected with a power mechanism 18; the straightening assembly 5 further comprises a second rotating shaft 11, a groove 12 and a protruding part 13, one end of the second rotating shaft 11 is rotatably connected to the side wall of the first support 2, two ends of the concave roller 9 and two ends of the convex roller 10 are rotatably connected to the first support 2 through the second rotating shaft 11, the groove 12 is uniformly formed in the outer surface of the concave roller 9, and the protruding part 13 is uniformly arranged on the outer surface of the convex roller 10;

the grooves 12 and the convex pieces 13 are provided with ten groups, the ten groups of grooves 12 and the ten groups of convex pieces 13 are mutually embedded, the depth of the grooves 12 is larger than the width of the convex pieces 13, specifically, when the concave roller 9 and the convex roller 10 synchronously rotate to work, the grooves 12 on the concave roller 9 and the convex pieces 13 on the convex roller 10 are mutually embedded, steel wires are pressed into the grooves 12 for straightening work, the ten groups of grooves 12 and the convex pieces 13 are arranged to simultaneously straighten the ten groups of steel wires, and when the straightening work is carried out on a plurality of groups of steel wires, the straightening time can be greatly shortened, and the working efficiency is improved;

further, the feeding assembly 4 comprises a rotary table 6, a first rotating shaft 7 and a limiting piece 8, the limiting piece 8 is fixedly installed on the outer wall of each of two sides of the rotary table 6, the rotary table 6 is rotatably connected to the second support 3 through the first rotating shaft 7, and the limiting piece 8 is a right-angle-shaped part; the rotary table 6 is made of engineering plastic materials, five groups of rotary tables 6 are arranged, specifically, steel wires to be straightened are placed on the limiting parts 8 on two sides of the rotary table 6, the steel wires are prevented from sliding down through the right-angle limiting parts 8, and the concave rollers 9 and the convex rollers 10 pull the steel wires forwards and straighten the steel wires during working to drive the rotary table 6 to rotate for continuous feeding;

further, the power mechanism 18 comprises gears 14, a belt 15, belt pulleys 16 and a motor 17, the gears 14 are provided with two groups, the two groups of gears 14 are respectively installed at one end of the concave roller 9 and one end of the convex roller 10, the belt pulleys 16 are installed at one end of the concave roller 9 far away from the gears 14, the belt pulleys 16 are connected with the output end of the motor 17 through the belt 15, and the motor 17 is fixedly installed at the top of the base 1; motor 17 comprises servo motor, and the meshing is connected between two sets of gears 14, and is concrete, through motor 17 work, drives belt pulley 16 through belt 15 and rotates for concave roller 9 rotates work, and concave roller 9 drives convex roller 10 through the gear 14 of the other end and rotates in step and is drawn in the steel wire and carry out alignment work.

The working principle is as follows: place the steel wire of rolling on the locating part 8 of carousel 6 both sides, locating part 8 through the right angle shape prevents the steel wire landing, motor 17 work, it rotates to drive belt pulley 16 through belt 15, make concave roller 9 rotate work, concave roller 9 drives convex roller 10 synchronous rotation through the gear 14 of the other end and is drawn into the steel wire and carry out the alignment work, it rotates to drive carousel 6 along with being drawn into of steel wire, last the feed, by recess 12 on the concave roller 9 and mutual gomphosis between the protruding piece 13 on the convex roller 10, impress the steel wire in recess 12, carry out the alignment work, ten groups of recess 12 and the protruding piece 13 that set up can carry out the alignment work to ten groups of steel wires simultaneously, when carrying out the alignment work to the multiunit steel wire, can shorten the alignment time by a wide margin, and improve work efficiency.

Example 2:

the utility model provides the following technical scheme: a straightening device for steel wire rope production can effectively solve the problems that the existing steel wire straightening equipment can only straighten a group of steel wires, the working efficiency is low, time and labor are wasted when a large number of steel wires need to be straightened, and the practicability is low, and the steel wires cannot be ensured to be positioned at the same position before and after straightening in the straightening process, so that the steel wires are easy to fall off or fail to straighten, and the straightening efficiency and the straightening quality are affected, and please refer to figure 5, and the straightening device comprises a base 1, a support I2, a support II 3, a feeding assembly 4, a straightening assembly 5 and a power mechanism 18;

further, carousel 6 comprises aluminum alloy metal material, and carousel 6 is provided with five groups, and is specific, and carousel 6 that aluminum alloy metal material constitutes is intensity bigger, and is more stand wear and tear, and life is longer.

The working principle is as follows: the coiled steel wire is placed on the limiting parts 8 at the two sides of the turntable 6, the steel wire is prevented from sliding down through the right-angle limiting parts 8, the motor 17 works, the belt 15 drives the belt pulley 16 to rotate, so that the concave roller 9 rotates to work, the concave roller 9 drives the convex roller 10 to synchronously rotate through the gear 14 at the other end to roll the steel wire to straighten the steel wire, the turntable 6 is driven to rotate along with the rolling of the steel wire to continuously feed the steel wire, the turntable 6 made of aluminum alloy metal has higher strength, higher wear resistance and longer service life, the groove 12 on the concave roller 9 and the convex piece 13 on the convex roller 10 are mutually embedded to press the steel wire into the groove 12, the alignment work is carried out, the ten groups of grooves 12 and the protruding pieces 13 can simultaneously carry out the alignment work on the ten groups of steel wires, when the straightening operation is carried out on the multiple groups of steel wires, the straightening time can be greatly shortened, and the working efficiency is improved.

While the utility model has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the various features of the embodiments disclosed herein may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification for brevity and resource conservation purposes only. Therefore, it is intended that the utility model not be limited to the particular embodiments disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims (7)

1. The utility model provides a straightening device is used in wire rope production, includes base (1), support one (2), support two (3), base (1) top one end fixed mounting support one (2), base (1) top other end fixed connection support two (3), its characterized in that: the straightening mechanism further comprises a straightening component (5) arranged on the first support (2), a feeding component (4) arranged on the second support (3), and a power mechanism (18) arranged at one end, close to the first support (2), of the base (1);

alignment subassembly (5) are including concave roller (9) and protruding roller (10), protruding roller (10) of concave roller (9) top installation, concave roller (9) and protruding roller (10) both ends are all rotated and are connected on support (2), power unit (18) are connected to concave roller (9) one end.

2. The straightening device for producing the steel wire rope according to claim 1, wherein the straightening device comprises: straightening subassembly (5) still include pivot two (11), recess (12) and protruding piece (13), pivot two (11) one end is rotated and is connected on support one (2) lateral wall, concave roller (9) and protruding roller (10) both ends are all rotated through pivot two (11) and are connected on support one (2), recess (12) are evenly seted up on concave roller (9) surface, protruding piece (13) are evenly installed on protruding roller (10) surface.

3. The straightening device for producing the steel wire rope according to claim 2, characterized in that: the groove (12) and the protruding piece (13) are provided with ten groups, the groove (12) and the protruding piece (13) are mutually embedded, and the depth of the groove (12) is larger than the width of the protruding piece (13).

4. The straightening device for producing the steel wire rope according to claim 1, wherein the straightening device comprises: the feeding assembly (4) comprises a rotary table (6), a first rotating shaft (7) and a limiting part (8), wherein the limiting part (8) is fixedly installed on the outer walls of the two sides of the rotary table (6), the rotary table (6) is rotatably connected to the second support (3) through the first rotating shaft (7), and the limiting part (8) is a right-angle-shaped part.

5. The straightening device for producing the steel wire rope according to claim 1, wherein the straightening device comprises: the power mechanism (18) comprises gears (14), a belt (15), belt pulleys (16) and a motor (17), wherein the gears (14) are provided with two groups, the two groups of gears (14) are respectively installed at one ends of a concave roller (9) and a convex roller (10), the belt pulleys (16) are installed at one ends, far away from the gears (14), of the concave rollers (9), the belt pulleys (16) are connected with the output end of the motor (17) through the belt (15), and the motor (17) is fixedly installed at the top of the base (1).

6. The straightening device for producing the steel wire rope according to claim 5, wherein the straightening device comprises: the motor (17) is composed of a servo motor, and the two groups of gears (14) are in meshed connection.

7. The straightening device for producing the steel wire rope according to claim 4, wherein the straightening device comprises: the rotary table (6) is made of engineering plastic materials or aluminum alloy metal materials, and five groups of rotary tables (6) are arranged.

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