CN107598583B - Automatic processing device for foundation bolts - Google Patents
Automatic processing device for foundation bolts Download PDFInfo
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- CN107598583B CN107598583B CN201710974130.9A CN201710974130A CN107598583B CN 107598583 B CN107598583 B CN 107598583B CN 201710974130 A CN201710974130 A CN 201710974130A CN 107598583 B CN107598583 B CN 107598583B
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- 230000007246 mechanism Effects 0.000 claims abstract description 139
- 238000005452 bending Methods 0.000 claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000003754 machining Methods 0.000 claims description 7
- 230000007723 transport mechanism Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000010354 integration Effects 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 description 6
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses an automatic processing device of foundation bolts, which comprises a storage rack, a base, a feeding mechanism, a cutting and bending mechanism, a conveying mechanism, a tooth twisting mechanism, a discharging mechanism and a control mechanism, wherein the storage rack is matched with the feeding mechanism, the feeding mechanism is connected with the cutting and bending mechanism, the conveying mechanism comprises a conveying plate, a conveying table and a first motor, and the discharging mechanism comprises a second motor, a conveying belt, a conveying plate, a discharging plate and a receiving barrel. According to the invention, through the mutual matching of the feeding mechanism, the cutting and bending mechanism, the conveying mechanism, the tooth twisting mechanism and the discharging mechanism, the foundation bolt can be fully automatically and integrally formed, the cutting, bending and tooth twisting can be conveniently, quickly and accurately finished, the manual operation is reduced, the working efficiency is improved, the daily production capacity of 4 persons can be improved to 6 tons, the production efficiency is greatly improved, the integration of the processing flow is realized, and the processing precision is ensured.
Description
Technical Field
The invention relates to the technical field of foundation bolt machining, in particular to the technical field of an automatic machining device for foundation bolts.
Background
The anchor bolts are very common fixing devices in engineering technology, and can be generally divided into fixed anchor bolts, movable anchor bolts, expansion anchor bolts, bonding anchor bolts and the like; the embedded bolts are divided into L-shaped embedded bolts, 9-shaped embedded bolts, U-shaped embedded bolts, welded embedded bolts or base plate embedded bolts and the like according to different shapes.
At present, the processing technology of the foundation bolt generally comprises hot rolling, wire rod, annealing, acid washing, cold drawing, cold forging forming, thread processing, heat treatment and the like, the production process needs to be carried out step by step, the manufacturing technology is discontinuous, the appearance of the manufactured product is relatively poor, the production efficiency is low, three production procedures of cutting, bending and tooth rolling are completed, the production capacity of 4 persons is only 2 tons per day, and the modern industrialized production efficiency cannot be met.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an automatic processing device for foundation bolts, which can complete cutting, bending and tooth twisting conveniently, rapidly and accurately by mutually matching a feeding mechanism, a cutting and bending mechanism, a conveying mechanism, a tooth twisting mechanism and a discharging mechanism, so that manual operation is reduced, the working efficiency is improved, the daily production capacity of 4 persons can be improved to 6 tons, and the production efficiency is greatly improved; through the rotatable structure of storage frame, the realization that is more convenient is uncoiled the operation to the reinforcing bar roll, and multiunit feeding pair roller straightens the reinforcing bar of expansion and conveys to cutting bending mechanism, and cutting bending mechanism accomplishes simultaneously cuts off and bends the reinforcing bar, and conveying mechanism, thread rolling mechanism, discharge mechanism mutually support and carry the rag bolt of thread rolling completion to receiving the storage bucket, have realized the processing flow integration, guarantee machining precision.
In order to achieve the above purpose, the invention provides an automatic processing device of an anchor bolt, which comprises a storage rack, a base, a feeding mechanism, a cutting and bending mechanism, a conveying mechanism, a tooth rubbing mechanism, a discharging mechanism and a control mechanism, wherein the storage rack is mutually matched with the feeding mechanism, the cutting and bending mechanism and the control mechanism are arranged on the base, the feeding mechanism is connected with the cutting and bending mechanism, the conveying mechanism comprises a first conveying plate, a conveying table and a first motor, the conveying table is connected with the first motor, the first conveying plate comprises a high end of the conveying plate and a low end of the conveying plate, the high end of the conveying plate is higher than the low end of the conveying plate, the high end of the conveying plate is connected with the cutting and bending mechanism, the low end of the conveying plate is mutually matched with the tooth rubbing mechanism and the conveying table, the discharging mechanism comprises a second motor, a conveying belt, a second conveying plate, the discharging plate and a receiving barrel, the conveying belt is connected with the conveying belt, the conveying belt forms an included angle of 30-45 degrees with the horizontal plane, the conveying plate is connected with the motor, the conveying plate is connected with the conveying belt, the conveying plate is arranged on the upper end of the conveying belt in a direction of the conveying belt, and the conveying plate is arranged on the lower end of the conveying belt, and the conveying plate is arranged on the conveying belt and the conveying belt is inclined to the conveying end.
Preferably, the feeding mechanism comprises a plurality of groups of feeding pair rollers, a feeding gap is formed between the feeding pair rollers, the feeding pair rollers are connected with the control mechanism, the cutting bending mechanism comprises a first support frame, a workbench, a heating mechanism, a first driving rod, a second support frame, a cutting knife, a bending press block, a driving cylinder and a third motor, the first support frame is fixedly arranged on the base, the workbench is fixedly arranged on the first support frame, a first positioning block, a second positioning block and the heating mechanism are arranged on the workbench, a feeding through hole is formed in the first positioning block, the second support frame is fixedly arranged on the base, a first driving rod, a sliding mechanism, a driving cylinder and a third motor are arranged on the second support frame, the sliding mechanism can be arranged on the second support frame in a vertically up-down moving manner along the vertical direction, the sliding mechanism is mutually matched with the first driving rod, the first driving rod is matched with the driving cylinder, the driving cylinder is connected with the third motor, the third motor is connected with the control mechanism, the sliding mechanism is provided with a cutting knife and a bending press block, the cutting knife is matched with the first positioning block and the second positioning block, the bending press block is matched with the first conveying plate, the section of the first conveying plate is of an L-shaped structure with a downward opening, the heating mechanism comprises a heating opening, the heating opening is matched with the bending press block, the tooth rubbing mechanism comprises a second driving rod, a movable tooth rubbing plate and a positioning mechanism, the second driving rod drives the movable tooth rubbing plate to reciprocate, a tooth rubbing groove is arranged at a port at the lower end of the conveying plate, the section of the positioning mechanism is of a rectangular structure, two sides of the positioning mechanism are respectively matched with the tooth rubbing groove and the conveying table, the conveying table conveys the foundation bolts with the teeth being twisted to the second conveying plate under the driving of the first motor.
Preferably, the material storage rack comprises a base, a connecting shaft, a rotary table and a material storage disc, wherein the connecting shaft is fixedly arranged on the base, the rotary table is rotatably arranged on the connecting shaft, and the material storage disc can be fixedly arranged on the rotary table along with the rotary table.
Preferably, the thread rolling groove is semicircular.
The invention has the beneficial effects that: according to the invention, through the mutual matching of the feeding mechanism, the cutting and bending mechanism, the conveying mechanism, the tooth twisting mechanism and the discharging mechanism, the foundation bolt can be fully automatically and integrally formed, the cutting, bending and tooth twisting can be conveniently, quickly and accurately finished, the manual operation is reduced, the working efficiency is improved, the daily production capacity of 4 persons can be improved to 6 tons, and the production efficiency is greatly improved; through the rotatable structure of storage frame, the realization that is more convenient is uncoiled the operation to the reinforcing bar roll, and multiunit feeding pair roller straightens the reinforcing bar of expansion and conveys to cutting bending mechanism, and cutting bending mechanism accomplishes simultaneously cuts off and bends the reinforcing bar, and conveying mechanism, thread rolling mechanism, discharge mechanism mutually support and carry the rag bolt of thread rolling completion to receiving the storage bucket, have realized the processing flow integration, guarantee machining precision.
The features and advantages of the present invention will be described in detail by way of example with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic view of an automatic anchor bolt machining apparatus according to the present invention;
fig. 2 is a schematic top view of an automatic processing device for foundation bolts according to the present invention.
In the figure: 1-storage rack, 2-base, 3-feeding mechanism, 4-cutting and bending mechanism, 5-conveying mechanism, 6-tooth rubbing mechanism, 7-discharging mechanism, 8-control mechanism, 11-base, 12-connecting shaft, 13-turntable, 14-storage tray, 31-feeding pair roller, 311-feeding gap, 41-first supporting frame, 42-workbench, 43-heating mechanism, 44-first driving rod, 45-second supporting frame, 46-cutting knife, 47-bending press block, 48-driving cylinder, 49-third motor, 421-first positioning block, 422-second positioning block, 451-sliding mechanism, 431-heating port, 51-first conveying plate, 52-conveying table, 53-first motor, 511-conveying plate high end, 512-conveying plate low end, 5121-tooth socket, 61-second driving rod, 62-movable tooth plate, 63-positioning mechanism, 71-second motor, 72-conveying belt, 73-second conveying plate, 74-discharging plate, 75-rolling bucket.
Detailed Description
Referring to fig. 1 and 2, the automatic processing device for the foundation bolt comprises a material storage frame 1, a base 2, a feeding mechanism 3, a cutting and bending mechanism 4, a conveying mechanism 5, a tooth rubbing mechanism 6, a discharging mechanism 7 and a control mechanism 8, wherein the material storage frame 1 is matched with the feeding mechanism 3, the cutting and bending mechanism 4 and the control mechanism 8 are arranged on the base 2, the feeding mechanism 3 is connected with the cutting and bending mechanism 4, the conveying mechanism 5 comprises a first conveying plate 51, a conveying table 52 and a first motor 53, the conveying table 52 is connected with the first motor 53, the first conveying plate 51 comprises a conveying plate high end 511 and a conveying plate low end 512, the conveying plate high end 511 is higher than the conveying plate low end 512, the conveying plate high end 511 is connected with the cutting and bending mechanism 4, the conveying plate low end 512 is matched with the tooth rubbing mechanism 6 and the conveying table 52, the discharging mechanism 7 comprises a second motor 71, a conveying belt 72, a second conveying plate 73, a discharging plate 74 and a material receiving barrel 75, the conveying plate 73 is matched with the conveying plate 73 and the conveying plate 72 is arranged at an included angle between the conveying plate 72 and the conveying plate 72, and the conveying plate 72 is arranged at the upper end and the lower end of the conveying plate 72, and the conveying plate 72 is connected with the conveying plate 72 in a horizontal direction of the conveying plate 72, and the conveying plate 72 is arranged at the inclined plane.
The feeding mechanism 3 comprises a plurality of groups of feeding pair rollers 31, a feeding gap 311 is formed between the feeding pair rollers 31, the feeding pair rollers 31 are connected with the control mechanism 8, the cutting and bending mechanism 4 comprises a first supporting frame 41, a workbench 42, a heating mechanism 43, a first driving rod 44, a second supporting frame 45, a cutting knife 46, a bending press block 47, a driving cylinder 48 and a third motor 49, the first supporting frame 41 is fixedly arranged on the base 2, the workbench 42 is fixedly arranged on the first supporting frame 41, a first positioning block 421, a second positioning block 422 and the heating mechanism 43 are arranged on the workbench 42, a feeding through hole is formed on the first positioning block 421, the second supporting frame 45 is fixedly arranged on the base 2, a first driving rod 44, a sliding mechanism 451, the driving cylinder 48 and the third motor 49 are arranged on the second supporting frame 45, the sliding mechanism 451 is arranged on the second supporting frame 45 in a vertically movable way, the sliding mechanism 451 is matched with the first driving rod 44, the first driving rod 44 is matched with the driving cylinder 48, the driving cylinder 48 is connected with the third motor 49, the third motor 49 is connected with the control mechanism 8, the sliding mechanism 451 is provided with the cutting knife 46 and the bending press block 47, the cutting knife 46 is matched with the first positioning block 421 and the second positioning block 422, the bending press block 47 is matched with the first conveying plate 51, the section of the first conveying plate 51 is of an L-shaped structure with a downward opening, the heating mechanism 43 comprises a heating opening 431, the heating opening 431 is matched with the bending press block 47, the tooth rubbing mechanism 6 comprises a second driving rod 61, a movable tooth rubbing plate 62 and a positioning mechanism 63, the second driving rod 61 drives the movable tooth rubbing plate 62 to make reciprocating movement, the port of the lower end 512 of the conveying plate is provided with a thread rolling groove 5121, the cross section of the positioning mechanism 63 is in a rectangular structure, two sides of the positioning mechanism 63 are respectively matched with the thread rolling groove 5121 and the conveying table 52, and the conveying table 52 conveys the foundation bolt with the thread rolled to the second conveying plate 73 under the driving of the first motor 53. The material storage rack 1 comprises a base 11, a connecting shaft 12, a rotary table 13 and a material storage disc 14, wherein the connecting shaft 12 is fixedly arranged on the base 11, the rotary table 13 is rotatably arranged on the connecting shaft 12, and the material storage disc 14 can be rotatably arranged and fixed on the rotary table 13 along with the rotary table 13. The thread rolling groove 5121 is semicircular.
The working process of the invention comprises the following steps:
in the working process of the automatic processing device for the foundation bolt, rolled steel bars are put into the storage tray 14 of the storage rack 1, one ends of the steel bars are uncoiled and straightened through feeding gaps 311 among a plurality of groups of feeding counter rollers 31 and then pass through feeding through holes on the first positioning block 421 to be connected with the cutting and bending mechanism 4, the turntable 13 of the storage rack 1 drives the storage tray 14 to rotate continuously while the cutting and bending mechanism 4 processes the steel bars, the constant conveying of foundation bolt raw materials is completed, when the steel bars are conveyed to the upper part of the first conveying plate 51, the third motor 49 drives the driving cylinder 48, the first driving rod 44 drives the sliding mechanism 451 to move downwards under the driving of the driving cylinder 48, the cutting knife 46 on the sliding mechanism 451 moves downwards along the side wall of the first positioning block 421 to cut off the steel bars, the lower end of the cutter 46 is contacted with the upper surface of the second positioning block 422 and then returned to the initial position along with the sliding mechanism 451, the cutting operation of the reinforcing steel bar is completed, the heating mechanism 43 heats the reinforcing steel bar, the bending press block 47 is matched with the first conveying plate 51, the bending press block 47 bends the reinforcing steel bar which is softened by heating while the reinforcing steel bar is cut, the reinforcing steel bar is pressed onto the first conveying plate 51 after being bent by the bending press block 47 and conveyed from the high end 511 of the conveying plate to the low end 512 of the conveying plate, when the anchor bolt to be twisted is conveyed to the low end 512 of the conveying plate, the movable twisting plate 62 performs the twisting operation on the anchor bolt to be twisted under the driving of the second driving rod 61, the processed anchor bolt is clamped between the conveying table 52 and the positioning mechanism 63 after the twisting operation of the anchor bolt to be twisted is completed in the twisting groove 5121, the transfer table 52 conveys the rag bolts with teeth rubbed to the second transfer plate 73 along the positioning mechanism 63 under the drive of the first motor 53, the rag bolts falling into the second transfer plate 73 move obliquely upwards under the conveying of the conveying belt 72, the rag bolts fall into the collecting barrel 75 through the discharging plate 74 below after being conveyed to the top end of the conveying belt 72, the whole processing process is realized, the cutting, bending and tooth rubbing are conveniently, rapidly and accurately finished, the manual operation is reduced, the production efficiency is greatly improved, and the processing precision is ensured.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.
Claims (3)
1. An automatic processing device of rag bolt, its characterized in that: including storage rack (1), base (2), feed mechanism (3), cutting mechanism (4), transport mechanism (5), tooth rubbing mechanism (6), discharge mechanism (7) and control mechanism (8), storage rack (1) and feed mechanism (3) mutually support, be equipped with feed mechanism (3), cutting mechanism (4) and control mechanism (8) of bending on base (2), feed mechanism (3) link to each other with cutting mechanism (4), transport mechanism (5) include first delivery board (51), delivery table (52) and first motor (53), delivery table (52) link to each other with first motor (53), first delivery board (51) include delivery board high end (511) and delivery board low end (512), delivery board high end (511) are higher than delivery board low end (512), delivery board high end (511) link to each other with cutting mechanism (4), delivery board low end (512) and tooth rubbing mechanism (6), delivery table (52) mutually support, delivery board (7) include second delivery board (73), delivery board (72) and delivery board (75), the second conveying plate (73) is matched with the conveying table (52), the second conveying plate (73) is connected with the conveying belt (72), the conveying belt (72) forms an included angle of 30-45 degrees with the horizontal plane, the conveying belt (72) is connected with the second motor (71), the second motor (71) drives the conveying belt (72) to roll along the oblique upper direction, the discharging plate (74) is arranged below an upper end port of the conveying belt (72), and a material collecting barrel (75) is arranged below the discharging plate (74); the feeding mechanism (3) comprises a plurality of groups of feeding pair rollers (31), a feeding gap (311) is formed between the feeding pair rollers (31), the feeding pair rollers (31) are connected with the control mechanism (8), the cutting bending mechanism (4) comprises a first supporting frame (41), a workbench (42), a heating mechanism (43), a first driving rod (44), a second supporting frame (45), a cutting knife (46), a bending press block (47), a driving air cylinder (48) and a third motor (49), the first supporting frame (41) is fixedly arranged on the base (2), the workbench (42) is fixedly arranged on the first supporting frame (41), a first positioning block (421), a second positioning block (422) and the heating mechanism (43) are arranged on the workbench (42), a feeding through hole is formed in the first positioning block (421), the second supporting frame (45) is fixedly arranged on the base (2), a first driving rod (44), a sliding mechanism (451), a driving motor (48) and a third driving air cylinder (49) are arranged on the second supporting frame (45), and the second supporting frame (45) can be matched with the first supporting frame (45) in a sliding mode, the first driving rod (44) is matched with the driving cylinder (48), the driving cylinder (48) is connected with the third motor (49), the third motor (49) is connected with the control mechanism (8), the sliding mechanism (451) is provided with a cutting knife (46) and a bending press block (47), the cutting knife (46) is matched with the first positioning block (421) and the second positioning block (422), the bending press block (47) is matched with the first conveying plate (51), the cross section of the first conveying plate (51) is of an L-shaped structure with an opening facing downwards, the heating mechanism (43) comprises a heating opening (431), the heating opening (431) is matched with the bending press block (47), the tooth rubbing mechanism (6) comprises a second driving rod (61), a movable tooth rubbing plate (62) and a positioning mechanism (63), the second driving rod (61) drives the movable tooth rubbing plate (62) to reciprocate, a tooth rubbing groove (5121) is arranged at a port of the lower end (512) of the conveying plate, the cross section of the first conveying plate (51) is of a rectangular structure with the cross section of the positioning mechanism (63) which is matched with the two sides of the positioning mechanism (51) respectively, the conveying table (52) conveys the foundation bolts with the teeth being twisted to the second conveying plate (73) under the driving of the first motor (53).
2. An automatic anchor bolt machining apparatus according to claim 1, wherein: the material storage rack (1) comprises a base (11), a connecting shaft (12), a rotary table (13) and a material storage disc (14), wherein the connecting shaft (12) is fixedly arranged on the base (11), the rotary table (13) is rotatably arranged on the connecting shaft (12), and the material storage disc (14) can be fixedly arranged on the rotary table (13) along with the rotary mounting of the rotary table (13).
3. An automatic anchor bolt machining apparatus according to claim 2, wherein: the thread rolling groove (5121) is semicircular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710974130.9A CN107598583B (en) | 2017-10-19 | 2017-10-19 | Automatic processing device for foundation bolts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710974130.9A CN107598583B (en) | 2017-10-19 | 2017-10-19 | Automatic processing device for foundation bolts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107598583A CN107598583A (en) | 2018-01-19 |
| CN107598583B true CN107598583B (en) | 2023-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710974130.9A Active CN107598583B (en) | 2017-10-19 | 2017-10-19 | Automatic processing device for foundation bolts |
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| CN (1) | CN107598583B (en) |
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| Title |
|---|
| 矿用锚杆杆体自动化加工关键技术;张东斌;;煤炭科学技术(S2);全文 * |
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| Publication number | Publication date |
|---|---|
| CN107598583A (en) | 2018-01-19 |
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Address after: 314300 No.18, Jinping Road, Qinshan street, Haiyan County, Jiaxing City, Zhejiang Province Applicant after: Yichen hardware (Zhejiang) Co.,Ltd. Address before: 314300 No.18, Jinping Road, Qinshan street, Haiyan County, Jiaxing City, Zhejiang Province Applicant before: ZHEJIANG YICHEN HARDWARE Corp. |
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