CN216027157U - Aluminum product orthotic devices - Google Patents
Aluminum product orthotic devices Download PDFInfo
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- CN216027157U CN216027157U CN202122185342.3U CN202122185342U CN216027157U CN 216027157 U CN216027157 U CN 216027157U CN 202122185342 U CN202122185342 U CN 202122185342U CN 216027157 U CN216027157 U CN 216027157U
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Abstract
The utility model relates to an aluminum product correcting device which is arranged at a discharge port of an aluminum product extruding machine and comprises a vertically arranged mounting base plate, a horizontal correcting mechanism and a bearing mechanism which are arranged on the mounting base plate, and a vertical correcting mechanism nested on the inner side of the mounting base plate, wherein the horizontal correcting mechanism and the bearing mechanism are positioned on the same horizontal plane, and one side of the mounting base plate, which is far away from an aluminum product pressurizing machine, is provided with a traction mechanism. The horizontal correcting mechanism of the aluminum material extruding machine performs external force extrusion on the side surface of the aluminum material through two first sliding units arranged in front and at the back and completes a horizontal correcting process on the aluminum material; the vertical correcting mechanism of the aluminum product extruding machine carries out external force extrusion on the longitudinal direction of the aluminum product through the bearing plate capable of moving up and down and completes the longitudinal correcting process; the bearing mechanism of the aluminum material extruding machine can provide supporting force in the aluminum material extruding process, and is beneficial to the transportation of the aluminum material.
Description
Technical Field
The utility model relates to the technical field of aluminum product processing, in particular to an aluminum product correcting device.
Background
With the development of non-ferrous metal aluminum processing technology, large-tonnage extruders of manufacturers are increasing, the specific gravity of unit curtain walls and industrial materials is increasing, the requirements on the geometric dimension of part high-end products are very strict in assembly and use, even aluminum profiles which are required to be subjected to high-temperature extrusion molding by mechanical cold processing standards are adopted, the limit of mold design is broken through continuously, and the requirement on the geometric dimension precision of the products cannot be guaranteed only by a mold technology.
Current aluminum product orthotic devices often do not possess the function of upset aluminum product, want to extrude the correction to a plurality of faces of aluminum product, need workman manual rotation, and this leads to work efficiency comparatively low.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides an aluminum product correcting device, which solves the problem that the aluminum product is not easy to repair after being bent possibly after being extruded.
In order to achieve the purpose, the utility model provides the following technical scheme: locate the discharge gate department of aluminum product extruder, including vertical arrangement mounting plate, install in horizontal aligning gear and bearing mechanism on the mounting plate and nested in the inboard vertical aligning gear of mounting plate, horizontal aligning gear with bearing mechanism is in on the same horizontal plane, one side that aluminum product presser was kept away from to mounting plate is equipped with drive mechanism.
As a preferable technical solution of the present invention, the horizontal straightening mechanism includes an installation block located outside the installation base plate and welded and fixed thereto, two ball screws arranged in parallel and penetrating inside the installation block, a first sliding unit fixed to a thread insert of the ball screws, and a first driving assembly located at an end of the ball screws, and the first driving assembly is in transmission connection with the ball screws through a flat key to drive the first sliding unit to move along a length direction of the ball screws.
As a preferred technical scheme of the present invention, the vertical straightening mechanism includes a trapezoidal screw rod vertically disposed, a second sliding unit sleeved on the trapezoidal screw rod, a bearing plate located outside the second sliding unit and welded and fixed thereto, and a trapezoidal screw rod located at a top end of the trapezoidal screw rod, and the second driving assembly is in transmission connection with the trapezoidal screw rod through a flat key.
As a preferred technical scheme of the utility model, the bearing mechanism comprises a fixed rod fixedly welded with the mounting bottom plate and a driven roller sleeved on a shaft core of the fixed rod.
As a preferred technical solution of the present invention, the end of the fixing rod is provided with an external thread, and a nut is screwed and fixed on the external thread.
As a preferred technical solution of the present invention, the first sliding unit includes a sliding block and an adjusting roller welded and fixed thereto and having a vertical structure.
As a preferable technical solution of the present invention, the traction mechanism includes a clamping assembly and a transmission belt fixed to the clamping assembly, the clamping assembly includes a mounting plate, a pneumatic finger located at a front end of the mounting plate and used for clamping an end of an aluminum material, and a connecting member located inside the mounting plate, and the connecting member is fixed to the transmission belt.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. the horizontal correcting mechanism of the aluminum material extruding machine performs external force extrusion on the side surface of the aluminum material through two first sliding units arranged in front and at the back and completes a horizontal correcting process on the aluminum material;
2. the vertical correcting mechanism of the aluminum product extruding machine carries out external force extrusion on the longitudinal direction of the aluminum product through the bearing plate capable of moving up and down and completes the longitudinal correcting process;
3. the bearing mechanism of the aluminum extruder can provide supporting force in the aluminum extrusion process, and is beneficial to the transportation of aluminum;
4. after extrusion and corresponding correction are completed, the aluminum material is transported to a designated position through a traction device and discharged.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is one of the overall structural schematic diagrams of the present invention;
FIG. 2 is a second schematic view of the overall structure of the present invention;
FIG. 3 is a schematic diagram of the structural state change of the present invention;
FIG. 4 is a top view of the present invention during processing;
in the figure: 11. mounting a bottom plate; 12. a horizontal straightening mechanism; 121. mounting blocks; 122. a ball screw; 123. a first drive assembly; 124. a first sliding unit; 1241. a slider; 1242. a leveling roller; 13. a carrying mechanism; 131. fixing the rod; 132. a driven roller; 14. a vertical straightening mechanism; 141. a trapezoidal screw rod; 142. a second sliding unit; 143. a carrier plate; 144. a second drive assembly; 2. a traction mechanism; 21. a clamping assembly; 211. mounting a plate; 212. a pneumatic finger; 213. a connecting member; 22. a transmission belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in figures 1-4, the utility model provides an aluminum product straightening device which is arranged at a discharge port of an aluminum product extruding machine and comprises a mounting bottom plate 11, a horizontal straightening mechanism 12 and a bearing mechanism 13 which are vertically arranged, and a vertical straightening mechanism 14 which is nested inside the mounting bottom plate 11, wherein the horizontal straightening mechanism 12 and the bearing mechanism 13 are positioned on the same horizontal plane, and a traction mechanism 2 is arranged on one side of the mounting bottom plate 11 far away from the aluminum product extruding machine.
The installation bottom plate 11 is used for fixing the horizontal correction mechanism 12, the bearing mechanism 13 and the vertical correction mechanism 14, the horizontal correction mechanism 12 corrects the lateral displacement of the aluminum product, the bearing mechanism 13 supports the aluminum product in the extrusion process, and the vertical correction mechanism 14 corrects the vertical displacement of the aluminum product.
Further, the horizontal straightening mechanism 12 includes an installation block 121 located outside the installation base plate 11 and welded to the installation block, two ball screws 122 parallel to each other and penetrating inside the installation block 121, a first sliding unit 124 fixed to a thread insert of the ball screws 122, and a first driving assembly 123 located at an end of the ball screws 122, where the first driving assembly 123 is in transmission connection with the ball screws 122 through a flat key to drive the first sliding unit 124 to move along a length direction of the ball screws 122.
The mounting block 121 is fixed to the mounting base plate 11, the ball screw 122 penetrates through the mounting block 121, and the front end of the ball screw 122 is located outside the mounting block 121, so that the front end of the ball screw 122 is in transmission connection with the output end of the first driving assembly 123, when the first driving assembly 123 is started (the first driving assembly 123 employs a servo motor), the ball screw 122 rotates, and the first sliding unit 124 is driven to move along the axis of the ball screw 122 as a whole on the way that the ball screw 122 rotates. A certain distance exists between the two first sliding units 124 in the width direction of the aluminum material, specifically, as shown in the structure of fig. 4, the aluminum material is straightened by the extrusion of the first sliding units 124 to the side surface of the aluminum material (while straightening, because the straightening device is arranged in front of the extruder, it can be understood as straightening with a certain traction), because the aluminum material is a door and window type plate, and in the actual production, the deformation amount of the metal plate is small, so that the plate is straightened without strong external force. When a certain deformation amount exists in the produced aluminum material, the movement of the first sliding unit 124 will perform external force extrusion on the deformation amount to complete the correction.
The vertical correction mechanism 14 includes a vertically disposed trapezoidal screw rod 141, a second sliding unit 142 sleeved on the trapezoidal screw rod 141, a bearing plate 143 located outside the second sliding unit 142 and welded to the second sliding unit, and a trapezoidal screw rod 141 located at the top end of the trapezoidal screw rod 141, and a second driving assembly 144 (the second driving assembly 144 is also a servo motor) is in transmission connection with the trapezoidal screw rod 141 through a flat key.
The whole vertical correcting mechanism 14 corrects the vertical deformation amount of the aluminum product, the correcting mode is the same as the adopted mode of the horizontal correcting mechanism 12, and the vertical correcting mechanism 14 drives the bearing plate 143 to vertically move up and down through the movable second sliding unit 142 to correct the vertical deformation amount of the aluminum product.
The bearing mechanism 13 includes a fixing rod 131 fixed to the mounting base plate 11 by welding, and a driven roller 132 fitted around the axis of the fixing rod 131.
The high-temperature felt is arranged outside the driven roller 132, and the driven roller 132 is prevented from being damaged if the driven roller 132 made of common rubber and the like is in contact with the aluminum material due to the fact that the surface temperature of the aluminum material after the extrusion process of the extruder is high.
The end of the fixing rod 131 is provided with an external thread, and a nut is screwed and fixed thereon.
An external thread processed at the end of the fixing rod 131 is used for mounting a nut for mounting the driven roller 132 to the fixing rod 131.
The first sliding unit 124 includes a sliding block 1241 and an adjusting roller 1242 welded thereto and having a vertical structure.
The surface of the adjusting roller 1242 is also provided with a high temperature felt as the same as the driven roller 132, and the adjusting roller 1242 can be directly sleeved outside the sliding block 1241, because the adjusting roller 1242 is arranged in the vertical direction, no extra fixing mode is needed, and the adjusting roller 1242 can be fixed with the sliding block 1241 under the action of self gravity.
The traction mechanism 2 comprises a clamping component 21 and a transmission belt 22 fixed with the clamping component 21, the clamping component 21 comprises a mounting plate 211, a pneumatic finger 212 positioned at the front end of the mounting plate 211 and used for clamping the end of the aluminum material, and a connecting piece 213 positioned at the inner side of the mounting plate 211, and the connecting piece 213 is fixed with the transmission belt 22.
The pneumatic fingers 212 are used for clamping the end face of the aluminum material, the whole clamping assembly 21 is fixed with the transmission belt 22 through the connecting piece 213, the transmission belt 22 can be in belt transmission, when the transmission belt 22 is driven by the motor and moves, the whole clamping assembly 21 is driven to move together, and at the moment, the aluminum material is transported to a specified position under the action of the clamping assembly 21.
Specifically, the specific working process of the aluminum material extruding machine is as follows: a. the practical working principle of the aluminum material extruding machine is that after an aluminum bar with a certain length is subjected to the processes of feeding by a calcining furnace and overturning of the aluminum bar and heating of the end face (the surface temperature of the aluminum bar is higher), the aluminum bar has better ductility, the tail end of the aluminum bar is fixed by a chuck, and after the aluminum bar is fixed, the aluminum bar is positioned on the same horizontal line of a die. And finally, extruding the aluminum bar with better ductility from the grinding tool through a hydraulic cylinder to form the required door and window aluminum profile. b. When the aluminum material is extruded from the outlet of the extruding machine, the position relation between the first sliding units 124 and the aluminum material is adjusted through the horizontal correcting mechanism 12, so that the two first sliding units 124 play a certain traction role, and when the aluminum material has a large deformation amount in the moving direction of the first sliding units 124, the rotation of the first driving component 123 can be controlled, and finally the first sliding units 124 perform an external force extrusion type correcting and restoring process on the aluminum material. c. The aluminum bar moves forwards under the action of a hydraulic push rod of the extruder until the aluminum bar passes through the vertical correcting mechanism 14, the working principle of the vertical correcting mechanism 14 is similar to that of the horizontal correcting mechanism 12, and the vertical correcting mechanism 14 performs a correcting process on the aluminum material in the vertical direction. d. Because a plurality of aluminum materials for doors and windows can be extruded from an aluminum bar raw material, a cutting device for cutting off the formed aluminum material is arranged at the outlet of the extruder, and after the aluminum material is formed, the end face of the aluminum material reaches the position where the pneumatic fingers 212 can reach, the aluminum material is cut. The front end surface of the cut aluminum material is clamped by a pneumatic finger 212 and is transported to a designated position under the driving of the transmission belt 22.
The horizontal correcting mechanism of the aluminum material extruding machine performs external force extrusion on the side surface of the aluminum material through two first sliding units arranged in front and at the back and completes a horizontal correcting process on the aluminum material; the vertical correcting mechanism of the aluminum product extruding machine carries out external force extrusion on the longitudinal direction of the aluminum product through the bearing plate capable of moving up and down and completes the longitudinal correcting process; the bearing mechanism of the aluminum extruder can provide supporting force in the aluminum extrusion process, and is beneficial to the transportation of aluminum; after extrusion and corresponding correction are completed, the aluminum material is transported to a designated position through a traction device and discharged.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an aluminum product orthotic devices locates the discharge gate department of aluminum product extruder, its characterized in that: the aluminum product pressing machine comprises a vertically arranged mounting base plate (11), a horizontal correcting mechanism (12) and a bearing mechanism (13) which are mounted on the mounting base plate (11), and a vertical correcting mechanism (14) nested on the inner side of the mounting base plate (11), wherein the horizontal correcting mechanism (12) and the bearing mechanism (13) are located on the same horizontal plane, and one side, far away from the aluminum product pressing machine, of the mounting base plate (11) is provided with a traction mechanism (2).
2. The aluminum product correcting device according to claim 1, wherein: the horizontal correcting mechanism (12) comprises an installation block (121) which is located on the outer side of the installation base plate (11) and is welded and fixed with the installation block, two ball screws (122) which are arranged in parallel and penetrate through the inner side of the installation block (121), a first sliding unit (124) which is fixed with screw sleeves of the ball screws (122) and a first driving assembly (123) which is located at the end part of the ball screws (122), wherein the first driving assembly (123) is in transmission connection with the ball screws (122) through flat keys so as to drive the first sliding unit (124) to move along the length direction of the ball screws (122).
3. The aluminum product correcting device according to claim 1, wherein: the vertical correcting mechanism (14) comprises a vertically arranged trapezoidal screw rod (141), a second sliding unit (142) sleeved on the trapezoidal screw rod (141), a bearing plate (143) located on the outer side of the second sliding unit (142) and fixedly welded with the second sliding unit, and a trapezoidal screw rod (141) located at the top end of the trapezoidal screw rod (141), and a second driving assembly (144) is in transmission connection with the trapezoidal screw rod (141) through a flat key.
4. The aluminum product correcting device according to claim 1, wherein: the bearing mechanism (13) comprises a fixed rod (131) fixedly welded with the mounting bottom plate (11) and a driven roller (132) sleeved on a shaft core of the fixed rod (131).
5. The aluminum product correcting device according to claim 4, wherein: the end part of the fixing rod (131) is processed with external threads, and a nut is screwed and fixed on the external threads.
6. The aluminum product correcting device according to claim 2, wherein: the first sliding unit (124) comprises a sliding block (1241) and an adjusting roller (1242) which is welded and fixed with the sliding block and is in a vertical structure.
7. The aluminum product correcting device according to claim 1, wherein: draw mechanism (2) including clamping component (21) and with clamping component (21) fixed drive belt (22) mutually, clamping component (21) include mounting panel (211), be located mounting panel (211) front end is used for with the air-actuated finger (212) that the aluminum product end pressed from both sides tightly and is located connecting piece (213) of mounting panel (211) inboard, connecting piece (213) with drive belt (22) are fixed mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122185342.3U CN216027157U (en) | 2021-09-10 | 2021-09-10 | Aluminum product orthotic devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122185342.3U CN216027157U (en) | 2021-09-10 | 2021-09-10 | Aluminum product orthotic devices |
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| Publication Number | Publication Date |
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| CN216027157U true CN216027157U (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122185342.3U Active CN216027157U (en) | 2021-09-10 | 2021-09-10 | Aluminum product orthotic devices |
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| CN (1) | CN216027157U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026145A (en) * | 2022-08-15 | 2022-09-09 | 江苏天一门窗有限公司 | High-efficient extrusion moulding equipment of door and window aluminium alloy |
| CN116274463A (en) * | 2023-05-17 | 2023-06-23 | 广东创昇金属结构有限公司 | Profile correction conveying device |
| CN117283303A (en) * | 2023-11-27 | 2023-12-26 | 北京芯鹏科技有限公司 | Orthopedic tool for CCGA welding column |
-
2021
- 2021-09-10 CN CN202122185342.3U patent/CN216027157U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026145A (en) * | 2022-08-15 | 2022-09-09 | 江苏天一门窗有限公司 | High-efficient extrusion moulding equipment of door and window aluminium alloy |
| CN116274463A (en) * | 2023-05-17 | 2023-06-23 | 广东创昇金属结构有限公司 | Profile correction conveying device |
| CN116274463B (en) * | 2023-05-17 | 2023-08-01 | 广东创昇金属结构有限公司 | Profile correction conveying device |
| CN117283303A (en) * | 2023-11-27 | 2023-12-26 | 北京芯鹏科技有限公司 | Orthopedic tool for CCGA welding column |
| CN117283303B (en) * | 2023-11-27 | 2024-03-12 | 北京芯鹏科技有限公司 | Orthopedic tool for CCGA welding column |
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