CN216026689U

CN216026689U - Ultrasonic cleaning mechanism and cleaning machine

Info

Publication number: CN216026689U
Application number: CN202121212676.9U
Authority: CN
Inventors: 顾小龙; 王朋飞
Original assignee: Wanchuang Suzhou Intelligent Equipment Co ltd
Current assignee: Wanchuang Suzhou Intelligent Equipment Co ltd
Priority date: 2021-06-01
Filing date: 2021-06-01
Publication date: 2022-03-15
Anticipated expiration: 2031-06-01

Abstract

The utility model relates to an ultrasonic cleaning mechanism and a cleaning machine, wherein the ultrasonic cleaning mechanism is used for cleaning metal parts and comprises an equipment body and a transmission device which passes through the equipment body and is used for conveying the cleaned metal parts, a liquid tank and a water tank which are used for containing cleaning liquid and a water pump which is used for pumping the cleaning liquid in the water tank into the liquid tank are arranged in the equipment body, an ultrasonic generator and an energy converter which converts ultrasonic waves into mechanical vibration and transmits the mechanical vibration into the cleaning liquid are arranged in the liquid tank, the transmission device passes through the inside of the liquid tank, the transmission device is a roller type transmission device which is composed of a plurality of continuously arranged transmission rollers, and the axial leads of the plurality of transmission rollers are on the same plane. The cleaning machine is provided with an ultrasonic cleaning mechanism, a spraying cleaning mechanism and a drying mechanism. The mechanism parts are stably conveyed without collision damage and surface scraping; the material can be continuously fed into the cleaning machine, and the cleaning efficiency is high; the cleaning agent is suitable for parts with complex structures, and the overall cleanliness is high.

Description

Ultrasonic cleaning mechanism and cleaning machine

Technical Field

The utility model relates to the technical field of cleaning machines, in particular to an ultrasonic cleaning mechanism and a cleaning machine.

Background

Metal parts punching press is accomplished or after using, and the surface can remain impurity such as grease, dirt, and most cleaning equipment all adopt to spray abluent mode, to the part that the structure is complicated, spray the unable sanitization of technique, and to the more fragile part of material, can't bear and spray abluent high pressure, spray cleaning equipment operation simultaneously and waste a great amount of water resource. There are also ultrasonic cleaning machines, such as the one disclosed in the patent application No. CN201721047438.0, in which the transmission device inside the cleaning machine needs to be provided with a height difference to be immersed in the cleaning liquid, the transmission device has a height difference to shift the relative positions of the parts located thereon, and the multiple parts collide with each other to cause surface scratches or damage to the parts in the collision.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an ultrasonic cleaning mechanism and a cleaning machine.

In order to achieve the purpose, the utility model adopts the technical scheme that:

the utility model provides an ultrasonic cleaning mechanism, which is used for cleaning metal parts and comprises an equipment body and a transmission device which passes through the equipment body and is used for conveying the cleaned metal parts, wherein a liquid tank and a water tank for containing cleaning liquid and a water pump for pumping the cleaning liquid in the water tank into the liquid tank are arranged in the equipment body, an ultrasonic generator and an energy converter for converting ultrasonic waves into mechanical vibration and transmitting the mechanical vibration into the cleaning liquid are arranged in the liquid tank, the transmission device passes through the inside of the liquid tank, the transmission device is a roller type transmission device consisting of a plurality of continuously arranged transmission rollers, and the axial leads of the plurality of transmission rollers are on the same plane.

The conveying device passes through the cistern, and the washing liquid in the cistern has crossed conveying device, and the axle center of a plurality of rollers of conveying device all is on the coplanar, does not have the difference in height between a plurality of rollers promptly, and the part conveys steadily on conveying device, and then avoids the part off normal, ensures that the part does not have collision damage, no surperficial scraping. Meanwhile, the material can be continuously fed onto the transmission device, and the cleaning efficiency is high. The ultrasonic cleaning mechanism acts ultrasonic waves on a cleaning liquid medium, so that the parts can be effectively cleaned as long as the parts can be ensured to be in full contact with the cleaning liquid, and the parts with deep holes and thin seams still keep high cleanliness.

Further, both ends still are provided with at least one except that water roller respectively around corresponding cistern in the equipment body, except that the water roller has the roller of flexible material that absorbs water for the outside cladding, every removes the water roller and sets up directly over a transmission roller respectively correspondingly, also has the flexible material that absorbs water with the outside cladding of the corresponding transmission roller of removal water roller, reduces remaining washing liquid on the part, avoids too much washing liquid to flow into subsequent handling.

Furthermore, openings for metal parts to pass through are formed in the front end and the rear end of the liquid tank, and the transmission roller corresponding to the water removal roller is arranged at the openings and forms a barrier for cleaning liquid in the liquid tank at the openings.

Furthermore, a plurality of shaft holes for the rotating shaft of the transmission roller of the liquid tank to pass through are respectively arranged on the left side wall and the right side wall of the liquid tank.

Furthermore, the device also comprises a water circulation filtering system for recovering water flowing out of the liquid tank, the output end of the water circulation filtering system is connected with the water tank, the cleaning liquid circulates between the water tank and the liquid tank, and the impurities in the cleaning liquid are filtered, so that the device is energy-saving and environment-friendly.

On the basis, the utility model also provides a cleaning machine which is provided with the ultrasonic cleaning mechanism.

Furthermore, the cleaning machine is also provided with at least one spraying and cleaning mechanism, and the transmission device passes through the spraying and cleaning mechanism. The ultrasonic cleaning mechanism and the spraying cleaning mechanism are matched for use, so that the cleaning is more thorough.

Furthermore, a plurality of rows of spraying devices are arranged in the spraying and cleaning mechanism and are respectively arranged above and below the transmission device, the transmission device is composed of a plurality of transmission rollers, a certain gap exists between the rollers, the spraying devices arranged below the transmission device can clean the lower surface of the part through the gap between the rollers, and the cleaning efficiency is high.

Furthermore, the cleaning machine is also provided with a drying mechanism, the transmission device passes through the drying mechanism, and the drying mechanism is positioned behind the ultrasonic cleaning mechanism and the spraying cleaning mechanism along the conveying direction of the transmission device and is used for drying the residual moisture on the surface of the part.

Furthermore, a closed hot air circulating system is adopted in the drying mechanism or a plurality of drying devices are arranged in the drying mechanism.

Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:

the transmission device is formed by a plurality of transmission rollers which are continuously arranged on a plane by the axis, so that the parts are stably transmitted without collision damage and surface scraping; the material can be continuously fed into the cleaning machine, and the cleaning efficiency is high; the cleaning agent is suitable for parts with complex structures, and the overall cleanliness is high.

Drawings

Some specific embodiments of the utility model will be described in detail hereinafter, by way of illustration and not limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:

FIG. 1 is a schematic structural view of an embodiment of an ultrasonic cleaning mechanism according to the present invention;

FIG. 2 is a schematic diagram of another view of FIG. 1 according to the present invention;

FIG. 3 is a schematic diagram of the construction of one embodiment of the washer of the present invention;

fig. 4 is a schematic structural view of one embodiment of the spray cleaning mechanism of the present invention.

Wherein the reference numerals are as follows:

1. an apparatus body; 2. a transmission device; 21. a transmission roller; 3. a liquid bath; 4. a water tank; 5. a water pump; 6. a dewatering roll; 7. a water circulation filtration system; 8. a spray cleaning mechanism; 81. a spraying device; 9. and a drying mechanism.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper" and "lower" with respect to the direction are defined according to the direction in which the user normally places. In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

Referring to fig. 1 and 2, the ultrasonic cleaning mechanism of the present embodiment is used for cleaning metal parts, and includes an apparatus body 1 and a transmission device 2, wherein the transmission device 2 is used for conveying the metal parts to be cleaned through the apparatus body 1.

Be provided with cistern 3 and the water tank 4 that is used for holding the washing liquid in the equipment body 1, be used for pumping the washing liquid pump 5 of cistern 3 with the washing liquid pump in the water tank 4, be provided with supersonic generator in the cistern 3 and convert ultrasonic wave into the transducer that mechanical oscillation spreads into in the washing liquid. The ultrasonic cleaning mechanism acts ultrasonic waves on a cleaning liquid medium, so that the parts can be effectively cleaned as long as the parts can be ensured to be in full contact with the cleaning liquid, and the parts with deep holes and thin seams still keep high cleanliness.

The transfer device 2 is a roller-type transfer device composed of a plurality of transfer rollers 21 arranged in series. The axle centers of a plurality of rollers of transmission device 2 all are on the coplanar, do not have the difference in height between a plurality of rollers promptly, and the part conveys steadily on transmission device 2, and then avoids the part off normal, guarantees that the part does not have collision damage, no surperficial scraping. Meanwhile, the material can be continuously fed to the transmission device 2, and the cleaning efficiency is high.

The transfer means 2 passes through the interior of the liquid bath 3, and the cleaning liquid in the liquid bath 3 passes over the transfer means 2.

Preferably, the front and rear ends of the liquid tank 3 are provided with openings for passing metal parts, and the driving roller 21 corresponding to the water removing roller 6 is arranged at the openings and forms a barrier for the cleaning liquid in the liquid tank 3 at the openings. The left side wall and the right side wall of the liquid tank 3 are respectively provided with a plurality of shaft holes for the rotating shaft of the transmission roller 21 of the liquid tank 3 to pass through.

As preferred, both ends still are provided with at least one except that water roller 6 respectively around corresponding cistern 3 in the equipment body 1, except that water roller 6 has the roller of flexible material that absorbs water for the outside cladding, every except that water roller 6 sets up directly over a drive roller 21 respectively correspondingly, and the outside of drive roller 21 corresponding with except that water roller 6 also has the flexible material that absorbs water of cladding, reduce remaining washing liquid on the part, avoid too much washing liquid to flow into subsequent handling. The water removal roller 6 also forms a barrier to the cleaning liquid in the liquid tank 3 at the opening.

Preferably, the ultrasonic cleaning mechanism further comprises a water circulation filtering system 7 for recovering water flowing out of the liquid tank 3, the output end of the water circulation filtering system 7 is connected with the water tank 4, the cleaning liquid circulates between the water tank 4 and the liquid tank 3, and impurities in the cleaning liquid are filtered, so that the ultrasonic cleaning mechanism is energy-saving and environment-friendly.

Preferably, the liquid tank 3 further comprises a heating system, a liquid level sensing system and a temperature sensing system, wherein the heating system is used for heating the cleaning liquid, the heating system is used for heating the cleaning liquid or water so as to achieve a better decontamination effect, the heating temperature can be set according to requirements, and the liquid level sensing system can give an alarm when the liquid level is lower than a set value. The specific structures of the heating system, the liquid level sensing system and the temperature sensing system are not shown in the attached drawings, and the three systems adopt devices which can realize corresponding functions in the prior art, and the structure selection of the devices is not limited herein. The embodiment also provides a cleaning machine, and referring to fig. 3 and fig. 4, the cleaning machine comprises the ultrasonic cleaning mechanism.

Preferably, the cleaning machine also has at least one spray cleaning device 8, the conveyor device 2 passing through the spray cleaning device 8. Referring to fig. 4, a plurality of rows of spraying devices 81 are arranged in the spraying and cleaning mechanism 8, the plurality of rows of spraying devices 81 are respectively arranged above and below the transmission device 2, and the transmission device 2 consists of a plurality of transmission rollers 21, a certain gap exists between the rollers, the spraying devices 81 arranged below the transmission device 2 can clean the lower surface of the part through the gap between the rollers, and the cleaning efficiency is high. The ultrasonic cleaning mechanism and the spraying cleaning mechanism 8 are matched for use, so that the cleaning is more thorough. Although a specific structure of the spraying device 81 is given in the present embodiment, other spraying devices 81 in the prior art may be used as the spraying device 81, and the present embodiment is not limited to the structure of the spraying device 81.

Preferably, the cleaning machine further comprises a drying mechanism 9, the conveying device 2 passes through the drying mechanism 9, and the drying mechanism 9 is located behind the ultrasonic cleaning mechanism and the spray cleaning mechanism 8 along the conveying direction of the conveying device 2 and is used for drying the moisture remained on the surface of the part. The drying, rather than baking, is selected to avoid that the parts are baked at an excessively high temperature to cause watermarks on the surfaces of the parts, or to avoid that moisture remaining on the parts adsorbs impurities of dust to affect the appearance of the parts. The drying mechanism 9 may adopt a closed hot air circulation system or be equipped with a plurality of drying devices, or may adopt other drying mechanisms 9 in the prior art, and the selection of the drying mechanism 9 is not limited to the two drying mechanisms 9 mentioned in the embodiment. Since the two drying mechanisms 9 mentioned in this embodiment are also common in the prior art, the specific structures of the two drying mechanisms 9 are not described in this embodiment.

The ultrasonic cleaning mechanism and the cleaning machine in the embodiment adopt the transmission device consisting of a plurality of transmission rollers which are continuously arranged on a plane by the axis, so that the parts are stably transmitted without collision damage and surface scraping; the material can be continuously fed into the cleaning machine, and the cleaning efficiency is high; the cleaning agent is suitable for parts with complex structures, and the overall cleanliness is high.

The above embodiments are merely illustrative of the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and implement the utility model, and not to limit the scope of the utility model, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the scope of the present invention.

Claims

1. An ultrasonic cleaning mechanism for cleaning metal parts, comprising an apparatus body (1), a conveying device (2) passing through the apparatus body (1) and for conveying the cleaned metal parts, characterized in that: be provided with cistern (3) and water tank (4) that are used for holding the washing liquid in equipment body (1), be used for with the washing liquid pump in water tank (4) is gone into water pump (5) of cistern (3), be provided with supersonic generator in cistern (3) and convert the ultrasonic wave into the transducer in the mechanical oscillation spreads into the washing liquid into, transmission device (2) are followed the inside of cistern (3) is passed through, transmission device (2) are the roller transmission device who comprises a plurality of transmission rollers (21) of continuous arrangement, the axial lead of a plurality of transmission rollers (21) is on the coplanar.

2. The ultrasonic cleaning mechanism of claim 1, wherein: correspond in the equipment body (1) both ends still are provided with at least one except that water roller (6) respectively around cistern (3), except that water roller (6) have the roller of flexible material that absorbs water for the outside cladding, every except that water roller (6) set up one correspondingly respectively directly over transmission roller (21), with it is corresponding to remove water roller (6) the outside of transmission roller (21) also has the flexible material that absorbs water.

3. The ultrasonic cleaning mechanism of claim 2, wherein: openings for metal parts to pass through are formed in the front end and the rear end of the liquid tank (3), and the transmission roller (21) corresponding to the dewatering roller (6) is arranged at the openings and blocks cleaning liquid in the liquid tank (3) at the openings.

4. The ultrasonic cleaning mechanism of claim 1, wherein: and a plurality of shaft holes for the rotating shaft of the transmission roller (21) of the liquid tank (3) to pass through are respectively arranged on the left side wall and the right side wall of the liquid tank (3).

5. The ultrasonic cleaning mechanism of claim 1, wherein: the device also comprises a water circulation filtering system (7) for recovering the water flowing out of the liquid tank (3), and the output end of the water circulation filtering system (7) is connected with the water tank (4).

6. A cleaning machine is characterized in that: the cleaning machine is provided with at least one ultrasonic cleaning mechanism as set forth in any one of claims 1 to 4.

7. The cleaning machine of claim 6, wherein: the cleaning machine also has at least one spray cleaning device (8), the conveying device (2) passing through the spray cleaning device (8).

8. The cleaning machine of claim 7, wherein: and a plurality of rows of spraying devices (81) are arranged in the spraying and cleaning mechanism (8), and the plurality of rows of spraying devices (81) are respectively arranged above and below the transmission device (2).

9. The cleaning machine of claim 7, wherein: the cleaning machine is further provided with a drying mechanism (9), the transmission device (2) passes through the drying mechanism (9), and along the conveying direction of the transmission device (2), the drying mechanism (9) is located behind the ultrasonic cleaning mechanism and the spraying cleaning mechanism (8).

10. The cleaning machine of claim 9, wherein: the drying mechanism (9) is internally provided with a closed hot air circulating system or a plurality of drying devices.