CN216005657U - Basalt scale preparation forming device with adjustable thickness - Google Patents
Basalt scale preparation forming device with adjustable thickness Download PDFInfo
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- CN216005657U CN216005657U CN202122307700.3U CN202122307700U CN216005657U CN 216005657 U CN216005657 U CN 216005657U CN 202122307700 U CN202122307700 U CN 202122307700U CN 216005657 U CN216005657 U CN 216005657U
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Abstract
The utility model relates to a basalt scale preparation forming device with adjustable thickness, which comprises an annular scale forming box, an upper baffle and a lower baffle which are fixed at the center of the scale forming box, a conveying channel communicated with the interior of the scale forming box is arranged between the upper baffle and the lower baffle, a holding cup is arranged at the center of the lower baffle in a penetrating way, the holding cup is movably connected with the inner wall of the lower baffle, a rotating mechanism for driving the holding cup to rotate is arranged below the lower baffle, a liquid inlet pipe extending to the interior of the holding cup is arranged at the top of the upper baffle, a plurality of air holes are arranged on the upper baffle and the lower baffle, air inlet components communicated with the air holes are respectively arranged on the upper baffle and the lower baffle, a discharge hole is arranged at the bottom of the scale forming box, the device can adjust the thickness of the basalt scale and accelerate the production speed, the production quality is improved.
Description
Technical Field
The utility model relates to a belong to basalt scale preparation technical field, in particular to basalt scale preparation forming device of adjustable thickness.
Background
The basalt scale is a special material for manufacturing wear-resistant, corrosion-resistant and chemical-resistant surface coatings, reinforced composite materials, reinforced plastics and fillers of friction materials (brake blocks and meshing discs). The paint coating is added with reinforced basalt scales, so that the wear resistance and the chemical stability of the paint coating are increased by many times. The reinforced basalt flakes are added in the plastic, and the strength of the reinforced basalt flakes is increased by 2-3 times. The basalt scales are matched with the inorganic adhesive together to manufacture a nonflammable heat-resistant coating, the use temperature of the coating reaches 700 ℃, and the coating adopting the basalt scales is coated by a spraying method, so that the equipment can be ensured to have high-efficiency production capacity. Most of the production equipment for producing the basalt scales continuously uses glass scale production equipment, and the existing production equipment is complex, high in production cost, difficult to adjust the thickness of the scales and low in production efficiency.
Disclosure of Invention
Therefore, the utility model provides a but thickness-adjusting's basalt scale preparation forming device can adjust the thickness of basalt scale for production speed improves production quality.
The technical scheme of the utility model is realized like this:
the utility model provides a but thickness-adjusting's basalt scale preparation forming device, including annular scale shaping case and fix overhead gage and lower baffle at scale shaping case center, between overhead gage and the lower baffle be with the communicating transfer passage of scale shaping incasement portion, the cup is worn to be equipped with at the center of baffle down, the cup with the inner wall swing joint of baffle down, install the drive below of baffle down hold cup pivoted rotary mechanism, the overhead gage top is installed and is extended to hold the inside feed liquor pipe of cup, a plurality of gas pockets have all been seted up to overhead gage and lower baffle, overhead gage and lower baffle install respectively with the communicating air intake assembly of gas pocket, the discharge gate has been seted up to the bottom of shaping case.
Preferably, the rotating mechanism is a rotating motor, and an output shaft of the rotating motor is connected with the bottom of the containing cup.
Preferably, the air inlet assembly comprises an annular air cavity and an air compressor, the air cavity is respectively arranged at the top of the upper baffle and the bottom of the lower baffle, the top of the upper baffle is fixedly connected with the inner wall of the scale forming box through the air cavity, the bottom of the lower baffle is fixedly connected with the inner wall of the scale forming box through the air cavity, the air compressor is arranged at the outer side of the scale forming box, one side of the air cavity is connected with an air pipe, and the air pipe is respectively connected with the air compressor.
Preferably, the discharge ports are respectively arranged at two sides of the bottom of the scale forming box.
Preferably, the outer side of the scale forming box is also provided with an air pump, and the air pump is connected with the discharge port.
Preferably, the cup mouth of the containing cup is positioned in the middle of the conveying channel, and the inner wall of the containing cup is inverted cone-shaped and extends outwards.
Preferably, the upper baffle is of a circular truncated cone structure with a large top surface and a small bottom surface, the lower baffle is of a circular truncated cone structure with a small top surface and a large bottom surface, spherical grooves are formed in the bottom surface of the upper baffle and the top surface of the lower baffle, the upper baffle and the lower baffle are distributed in a mirror symmetry mode, and the cup opening of the containing cup is located in the middle of the groove of the lower baffle.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model provides a basalt scale preparation forming device with adjustable thickness, the scale forming box isolates the impurity in the outside atmosphere outside, the molten liquid of basalt is led into from the feed liquor pipe and holds in the cup, it rotates to drive and hold the cup through rotary mechanism, it exerts centrifugal force to the molten liquid in the cup to hold the cup rotation, outwards throw away from the rim of a cup that holds the cup, enter into transfer passage, the air inlet subassembly fills high-pressure gas into transfer passage, the molten liquid that will solidify is forced to suspend in transfer passage by the high-pressure gas at upper and lower both ends, prevent the molten liquid from contacting with the wall of overhead gage and lower baffle, under the effect of atmospheric pressure, the air current in the scale forming box flows along the discharge gate direction, under the dual function that centrifugal force and air current drove, the molten liquid moves to the outside along transfer passage, in the in-process of motion, through the pressure of atmospheric pressure about adjusting, the thickness is continuously reduced and gradually solidified, and finally the basalt scales are formed by crushing the basalt flakes by airflow and are collected through a discharge port. The device can adjust the thickness of the basalt scales by adjusting the rotating speed of the containing cup and the gas pressure in the conveying channel, thereby accelerating the production speed and improving the production quality.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only preferred embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive effort.
Fig. 1 is a schematic view of an internal structure of a first embodiment of the present invention;
fig. 2 is a top cross-sectional view of a first embodiment of the present invention;
fig. 3 is a schematic diagram of an internal structure of a second embodiment of the present invention.
In the figure, 1 scale forming box, 2 upper baffle plates, 3 lower baffle plates, 4 conveying channels, 5 containing cups, 6 liquid inlet pipes, 7 air holes, 8 discharge holes, 9 rotating motors, 10 air cavities, 11 air compressors, 12 air pipes, 13 air suction pumps and 14 grooves.
Detailed Description
In order to better understand the technical content of the present invention, the following embodiments are provided, and the present invention is further described with reference to the accompanying drawings.
Example one
Referring to fig. 1 to 2, the utility model provides a basalt flake preparation forming device with adjustable thickness, which comprises a flake forming box 1, an upper baffle 2 and a lower baffle 3 which are arranged inside the flake forming box 1, wherein the upper baffle 2 and the lower baffle 3 are respectively connected with the inner wall of the flake forming box 1 through fixing parts, a conveying channel 4 which is communicated with the interior of the flake forming box 1 is arranged between the upper baffle 2 and the lower baffle 3, the center of the lower baffle 3 is provided with an opening, a holding cup 5 is arranged at the central opening of the lower baffle 3 in a penetrating way, the holding cup 5 is not contacted with the inner wall of the lower baffle 3, the holding cup 5 is movably connected with the inner wall of the lower baffle 3, a rotating mechanism which drives the holding cup 5 to rotate is arranged below the lower baffle 3, a liquid inlet pipe 6 which is communicated with the conveying channel 4 is arranged at the top of the flake forming box 1, the liquid inlet pipe 6 is positioned right above the containing cup 5, the upper baffle 2 and the lower baffle 3 are both provided with a plurality of air holes 7, the air holes 7 are inclined outwards, the scale forming box 1 is provided with an air inlet component communicated with the air holes 7, and one side of the bottom of the scale forming box 1 is provided with a discharge hole 8.
The scale forming box 1 can isolate the impurities in the outside atmosphere, and greatly reduces the impurity doping amount of the basalt scales in the preparation process. The melting liquid of basalt is guided into the scale forming box 1 from the liquid inlet pipe 6, the melting liquid falls into the holding cup 5, the holding cup 5 is driven to rotate by the rotating mechanism, the holding cup 5 rotates to apply centrifugal acting force to the melting liquid in the cup, the melting liquid ascends along the cup wall, finally the melting liquid is thrown out from the cup mouth of the holding cup 5 outwards and enters the conveying channel 4 between the upper baffle plate 2 and the lower baffle plate 3, the air inlet assembly fills high-pressure air into the conveying channel 4 through the air holes 7 of the upper baffle plate 2 and the lower baffle plate 3, the high-pressure air at the upper end and the lower end forces the melting liquid to be solidified to be suspended in the conveying channel 4, the melting liquid is prevented from contacting with the wall surfaces of the upper baffle plate 2 and the lower baffle plate 3, air flow in the direction of the discharge hole 8 under the action of air pressure, the melting liquid moves outwards along the conveying channel 4 under the double actions of centrifugal force and air flow drive, in the moving process, the thickness of the molten liquid is continuously reduced and gradually solidified by adjusting the pressure of the upper air pressure and the lower air pressure, and finally the molten liquid is crushed by air flow to form basalt scales, and the basalt scales fall into the lower part of the scale forming box 1 from the outer edge of the conveying channel 4 and are collected through the discharge port 8. The thickness of the basalt scales can be adjusted by adjusting the rotating speed of the containing cup 5 and the gas pressure in the conveying channel 4, the production speed is accelerated, and the production quality is also improved.
The rotating mechanism is a rotating motor 9, and an output shaft of the rotating motor 9 is connected with the bottom of the containing cup 5. The rotating motor 9 is electrically connected with an external power supply, the centrifugal acting force applied to the melt is changed by adjusting the rotating speed of the rotating motor 9, the speed of throwing the melt out of the cup wall of the containing cup 5 is changed, and the faster the speed is, the smaller the thickness is.
The air inlet assembly comprises an annular air cavity 10 and an air compressor 11, wherein the air cavity 10 is respectively arranged at the top of the upper baffle 2 and the bottom of the lower baffle 3, the top of the upper baffle 2 is fixedly connected with the inner wall of the scale forming box 1 through the air cavity 10, the bottom of the lower baffle 3 is fixedly connected with the inner wall of the scale forming box 1 through the air cavity 10, the air compressor 11 is arranged at the outer side of the scale forming box 1, one side of the air cavity 10 is connected with an air pipe 12, and the air pipe 12 is respectively connected with the air compressor 11. Pure air is pressurized by the air compressor 11 and then is introduced into the air cavity 10 through the air pipe 12, high-pressure air is introduced into the conveying channel 4 through the air cavity 10 and the air holes 7, the blowing power of the air flow borne by the molten liquid is changed by adjusting the air output pressure of the air compressor 11, and the larger the blowing power is, the smaller the thickness is.
The discharge ports 8 are respectively arranged on two sides of the bottom of the scale forming box 1, so that the basalt scales falling into the bottom of the scale forming box 1 can be conveniently collected in a unified manner.
The outer side of the scale forming box 1 is also provided with an air pump 13, the air pump 13 is connected with the discharge port 8, and the air flow rate in the scale forming box 1 is increased by introducing the air pump 13, so that molten liquid can smoothly pass through the conveying channel 4 under the action of air flow, and basalt scales at the bottom of the scale forming box 1 can be better conveyed outwards from the discharge port 8.
The cup mouth of the containing cup 5 is positioned in the middle of the conveying channel 4, the inner wall of the containing cup 5 extends outwards in an inverted cone shape, and the molten liquid is more smoothly thrown out from the cup mouth under the action of centrifugal force due to the inverted cone-shaped cup wall.
Example two
Referring to fig. 3, the difference between the first embodiment and the second embodiment is that the upper baffle 2 is a circular truncated cone structure with a large top surface and a small bottom surface, the lower baffle 3 is a circular truncated cone structure with a small top surface and a large bottom surface, spherical grooves 14 are formed in both the bottom surface of the upper baffle 2 and the top surface of the lower baffle 3, the upper baffle 2 and the lower baffle 3 are distributed in mirror symmetry, and the cup mouth of the containing cup 5 is located in the middle of the groove 14 of the lower baffle 3. The section of the upper baffle plate 2 is W-shaped, the section of the lower baffle plate 3 is M-shaped, so that the middle loop line of the conveying channel 4 is narrowed, the outward flowing force of the gas is improved through the narrowed middle loop line position, and the gas pressure is further improved.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a basalt scale preparation forming device of adjustable thickness, its characterized in that, including annular scale shaping case and fix overhead gage and lower baffle at scale shaping case center, between overhead gage and the lower baffle be with the communicating transfer passage in scale shaping incasement portion, the holding cup is worn to be equipped with at the center of baffle down, the holding cup with the inner wall swing joint of baffle down, the drive is installed to the below of baffle down hold cup pivoted rotary mechanism, the overhead gage top is installed and is extended to hold the inside feed liquor pipe of cup, a plurality of gas pockets have all been seted up to overhead gage and lower baffle, overhead gage and lower baffle install respectively with the communicating air inlet assembly of gas pocket, the discharge gate has been seted up to the bottom of scale shaping case.
2. The basalt scale forming apparatus with adjustable thickness of claim 1, wherein the rotating mechanism is a rotating motor, and an output shaft of the rotating motor is connected with the bottom of the containing cup.
3. The device for preparing and forming basalt flakes with adjustable thickness as claimed in claim 1, wherein the air intake assembly comprises an annular air cavity and an air compressor, the air cavity is respectively arranged at the top of the upper baffle and the bottom of the lower baffle, the top of the upper baffle is fixedly connected with the inner wall of the flake forming box through the air cavity, the bottom of the lower baffle is fixedly connected with the inner wall of the flake forming box through the air cavity, the air compressor is arranged at the outer side of the flake forming box, one side of the air cavity is connected with an air pipe, and the air pipe is respectively connected with the air compressor.
4. The basalt scale forming apparatus with adjustable thickness as recited in claim 1, wherein the discharging holes are respectively provided at both sides of the bottom of the scale forming box.
5. The basalt scale preparation and forming device with adjustable thickness as recited in claim 1, wherein an air pump is further installed outside the scale forming box, and the air pump is connected with the discharging port.
6. The basalt scale forming apparatus with adjustable thickness as recited in claim 1, wherein the cup mouth of the holding cup is located at the middle part of the conveying channel, and the inner wall of the holding cup extends outwards in an inverted cone shape.
7. The device for preparing and forming basalt scales with adjustable thickness as recited in claim 1, wherein the upper baffle is a round platform structure with a large top surface and a small bottom surface, the lower baffle is a round platform structure with a small top surface and a large bottom surface, the bottom surface of the upper baffle and the top surface of the lower baffle are both provided with spherical grooves, the upper baffle and the lower baffle are distributed in mirror symmetry, and the cup opening of the holding cup is located in the middle of the groove of the lower baffle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122307700.3U CN216005657U (en) | 2021-09-23 | 2021-09-23 | Basalt scale preparation forming device with adjustable thickness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122307700.3U CN216005657U (en) | 2021-09-23 | 2021-09-23 | Basalt scale preparation forming device with adjustable thickness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216005657U true CN216005657U (en) | 2022-03-11 |
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ID=80530526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122307700.3U Active CN216005657U (en) | 2021-09-23 | 2021-09-23 | Basalt scale preparation forming device with adjustable thickness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216005657U (en) |
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2021
- 2021-09-23 CN CN202122307700.3U patent/CN216005657U/en active Active
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