CN215982000U - Integrated unit of high-pressure gas energy starting system - Google Patents
Integrated unit of high-pressure gas energy starting system Download PDFInfo
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- CN215982000U CN215982000U CN202120926756.4U CN202120926756U CN215982000U CN 215982000 U CN215982000 U CN 215982000U CN 202120926756 U CN202120926756 U CN 202120926756U CN 215982000 U CN215982000 U CN 215982000U
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Abstract
The utility model discloses an integrated unit of a high-pressure gas energy starting system, which is used for installing a plurality of high-pressure gas tanks and distributing gas in the high-pressure gas tanks for use by gas energy starting equipment, the integrated unit consists of a gas tank fixing device and a gas distributing device, the gas tank fixing device is vertically fixed on a gas device to form a T-shaped integrated unit, a plurality of gas tank mounting grooves are arranged on two sides of the fixing device, the high-pressure gas tanks are arranged in the mounting grooves of the fixing device through clamps, the problem that the equipment is troublesome to manufacture and abandon is solved, the traditional rough machining process manufacturing method is adopted, the structure is simplified, the equipment is simple and tidy, the operability and the maintainability are simple and clear, particularly when parts on the high-pressure gas tanks or the gas distributing device are replaced, a ship does not need to enter a dock, a crew can directly replace the high-pressure gas tanks or the gas distributing device, a large amount of manpower is saved, And the high-pressure gas tank can be more stably and quickly mounted through the gas tank fixing device.
Description
Technical Field
The utility model belongs to the technical field of gas energy starting units, and particularly relates to an integrated unit of a high-pressure gas energy starting system.
Background
At present, in the design of a high-pressure gas energy system of a ship, a plurality of parts such as a high-pressure gas tank, a one-way valve, a stop valve, a pressure reducing valve, a high-pressure safety valve, a bottle head valve, a safety valve, a relief valve, a pressure gauge, a high-pressure clamping sleeve joint, a pipeline and the like are designed on one or more frame bases, and the parts are connected and fixed on the frame bases in a welding mode. The module is integrally installed on a ship body, and then the inlet and outlet pipelines are welded with the ship pipeline. Although the modular design is also carried out on the structure, the parts are connected with each other through pipelines, the pipelines are complex and complicated, the manufacture is complex, the leakage is easy, the pipeline parts are easy to splash and hurt people, the safety is low, the disassembly and maintenance space is narrow and small, particularly when a high-pressure gas tank in a module needs to be replaced, a ship needs to be docked for overhaul, peripheral parts and pipeline accessories are firstly disassembled, and even a gas cutting welding part is needed, so that the time, labor and cost are wasted.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an integrated unit of a high-pressure gas energy starting system, which is suitable for equipment started by gas energy such as high-pressure air, nitrogen and the like, can be applied to the starting of a diesel engine in the shipbuilding industry and various equipment needing high-pressure gas energy, solves the safety risks that pipelines are easy to leak and parts of the pipelines splash to hurt people in the prior art by the integrated unit of the high-pressure gas energy starting system, and simultaneously ensures that the maintenance is more convenient and simpler. In order to realize the purpose of the utility model, the utility model adopts the following technical scheme: an integrated unit of a high-pressure gas energy starting system is used for installing a plurality of high-pressure gas tanks and distributing gas in the high-pressure gas tanks for use by gas energy starting equipment, the integrated unit consists of a gas tank fixing device and a gas distributing device, the gas tank fixing device is vertically fixed on a gas device to form a T-shaped integrated unit, a plurality of gas tank mounting grooves are formed in two sides of the fixing device, the high-pressure gas tanks are mounted in the mounting grooves of the fixing device through clamps, and the gas distributing device comprises a valve block and a distributing pipeline arranged in the valve block; the distribution line includes: the tank body comprises a distribution connecting pipeline, a tank body mounting pipeline, a distribution air outlet pipeline and a connecting pipeline; the distribution connecting pipeline is connected with the plurality of distribution air outlet pipelines through connecting pipes, and a plurality of tank body mounting pipelines are arranged on connecting pipelines between the distribution connecting pipeline and the plurality of distribution air outlet pipelines; the distribution connecting pipeline is used for being connected with other gas supply devices, the tank body installation pipeline is used for controlling the gas tank to supply gas safely, and the distribution gas outlet pipeline is used for distributing the gas transmitted by the distribution connecting pipeline and the tank body installation pipeline. Further, the distribution connection line includes: the air inlet connector is fixed on the valve block, the air inlet mechanism is installed at one end of the installation pipe, the other end of the installation pipe is directly connected with the connecting pipeline, and the stop valve, the check valve, the high-pressure safety valve and the pressure gauge are installed on the installation pipe.
Further, the tank installation pipeline includes: go out water swivel, air supply pipe, stop valve, gas pitcher erection joint, outlet pipe, the gas pitcher erection joint sets up on the valve block of gas pitcher mounting groove tip, air supply pipe and outlet pipe are installed on gas pitcher installation joint, the air supply pipe other end and connecting tube intercommunication, the stop valve is installed respectively on air supply pipe and outlet pipe, be equipped with manometer, high pressure relief valve on the gas pitcher erection joint. Furthermore, a water outlet connector is further arranged on the valve block and is connected with water outlet pipes in the distribution connecting pipelines.
Furthermore, the plurality of distributing air outlet pipelines are at least one of constant pressure distributing pipelines and pressure regulating distributing pipelines.
Further, the constant pressure distribution line includes: the device comprises a filter, a distribution pipe and a stop valve, wherein one end of the distribution pipe is connected with a connecting pipeline through the filter, and the other end of the distribution pipe is connected with a device capable of being started by gas; the shut-off valve is mounted on the pipe.
Further, the pressure-regulating distribution line includes: the main pipeline comprises a filter, a stop valve, a high-pressure modular pressure reducing valve bank, a distribution pipe, a high-pressure safety valve and a pressure gauge; one end of the distribution pipe is connected with the connecting pipeline through a filter, and the other end of the distribution pipe is connected with a device started by gas energy; a first stop valve, a high-pressure modular pressure reducing valve bank, a first pressure gauge, a first high-pressure safety valve, a second stop valve, a second pressure gauge and a second high-pressure safety valve are sequentially arranged on a distribution pipe from the filter to the equipment capable of being started by gas; the pressure regulating pipeline includes: a third stop valve, a throttle valve and a pressure regulating pipe; and two ends of the pressure regulating pipe are respectively arranged on a distribution pipe between the filter and the first stop valve in the main pipeline and a distribution pipe between the second stop valve and the second pressure gauge.
Furthermore, the pressure gauge, the stop valve and the safety valve are all arranged outside the valve block.
Compared with the prior art, the integrated unit of the high-pressure gas energy starting system adopting the technical scheme has the following beneficial effects: the device overcomes the defects that the device is complex to manufacture, the traditional rough machining process manufacturing method is abandoned, the structure is simplified, the device is simple and tidy, the operability and the maintainability are simple and clear, particularly, when parts on a high-pressure gas tank or a gas distribution device are replaced, a ship does not need to dock, a crew can directly replace the high-pressure gas tank on the ship, a large amount of manpower, material resources and financial resources are saved, and the high-pressure gas tank can be more stably and quickly installed through the gas tank fixing device.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear perspective view of FIG. 1;
FIG. 3 is a schematic piping diagram of a gas distribution device;
reference numerals: 1. a gas tank fixing device; 2. a gas distribution device; 21. a valve block; 22. a distribution connection line; 3. a pipeline is installed on the tank body; 4. a distribution gas outlet pipeline; 5. connecting a pipeline; 6. installing a pipe; 7. a stop valve; 8. a check valve; 9. a high pressure safety valve; 10. a pressure gauge; 11. a gas supply pipe; 12. installing a joint for the gas tank; 13. a high pressure modular pressure relief valve bank; 14. a distribution pipe; 15. a throttle valve; 16. a pressure regulating pipe; 17. a filter; 18. a dispensing adapter; 19. a hasp strap; 20. a gas tank mounting groove; 22. a high pressure gas tank; 23. an air inlet joint; 24. and (5) discharging a water pipe.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
As shown in fig. 1-3, an integrated unit of a high pressure gas energy starting system, which is used for installing a plurality of high pressure gas tanks 22 and distributing gas in the high pressure gas tanks 22 for use by gas energy starting equipment, the integrated unit is composed of a gas tank fixing device 1 and a gas distributing device 2, the gas tank fixing device 1 is vertically fixed on a gas device to form a T-shaped integrated unit, a plurality of gas tank installation grooves 20 are arranged on two sides of the fixing device, the high pressure gas tanks 22 are installed in the installation grooves of the fixing device through hasp straps 19, and the gas distributing device 2 comprises a valve block 21 and a distribution pipeline 14 arranged in the valve block 21; the distribution pipe 14 includes: the distribution connecting pipeline 22, the tank body installation pipeline 6, the distribution gas outlet pipeline 4 and the connecting pipeline 5; the distribution connecting pipeline 22 is connected with the distribution gas outlet pipelines 4 through connecting pipes, and a plurality of tank installation pipelines 6 and 3 are arranged on connecting pipelines 5 between the distribution connecting pipeline 22 and the distribution gas outlet pipelines 4; the distribution connecting pipeline 22 is used for being connected with other gas supply devices, the tank installation pipeline 6 is used for controlling the gas tank to supply gas safely, and the distribution gas outlet pipeline 4 is used for distributing the gas transmitted by the distribution connecting pipeline 22 and the tank installation pipeline 6 and 3.
Further in this example, the distribution connection 22 comprises: the air inlet device comprises an air inlet connector 23, an installation pipe 6, a stop valve 7, a check valve 8, a high-pressure safety valve 9 and a pressure gauge 10, wherein the air inlet connector is fixed on a valve block 21, an air inlet mechanism is installed at one end of the installation pipe 6, the other end of the installation pipe 6 is directly connected with a connecting pipeline 5, and the stop valve 7, the check valve 8, the high-pressure safety valve 9 and the pressure gauge 10 are installed on the installation pipe 6.
Further in this example, the tank installation pipe 6 line 3 includes: go out water swivel, air supply pipe 11, stop valve 7, gas pitcher erection joint 12, outlet pipe 24, gas pitcher erection joint 12 sets up on the valve block 21 of 20 tip of gas pitcher mounting groove, air supply pipe 11 and outlet pipe 24 are installed on gas pitcher erection joint 12, the air supply pipe 11 other end and connecting tube 5 intercommunication, stop valve 7 are installed respectively on air supply pipe 11 and outlet pipe 24, be equipped with manometer 10, high pressure relief valve 9 on the gas pitcher erection joint 12.
Further in this embodiment, the valve block 21 is further provided with a water outlet connector, and the water outlet connector is connected with the water outlet pipes 24 in the plurality of distribution connecting pipelines 22.
Further in this example, the plurality of distributing outlet pipes 4 is at least one of a constant pressure distributing pipe 14 and a pressure regulating distributing pipe 14.
Further in this example, the constant pressure distribution pipeline 14 includes: the device comprises a filter 17, a distribution pipe 14 and a stop valve 7, wherein one end of the distribution pipe 14 is connected with a connecting pipeline 5 through the filter 17, and the other end of the distribution pipe 14 is connected with a gas-energy-started device; the stop valve 7 is arranged on a pipe, a distribution connector 18 is further arranged on the valve body, the distribution pipe 14 is connected with the distribution connector 18, and the gas-energy-started equipment is connected with the distribution connector 18 on the valve body, so that the connection is more convenient.
Further in this example, the pressure-regulated distribution line 14 comprises: the system comprises a main pipeline and a pressure regulating pipeline 16, wherein the main pipeline comprises a filter 17, a stop valve 7, a high-pressure modular pressure reducing valve group 13, a distribution pipe 14, a high-pressure safety valve 9 and a pressure gauge 10; one end of the distribution pipe 14 is connected with the connecting pipeline 5 through a filter 17, and the other end of the distribution pipe 14 is connected with a device started by gas energy; a first stop valve 7, a high-pressure modular pressure reducing valve group 13, a first pressure gauge 10, a first high-pressure safety valve 9, a second stop valve 7, a second pressure gauge 10 and a second high-pressure safety valve 9 are sequentially arranged on a distribution pipe 14 from a filter 17 to equipment which can be started by gas; the 16 ways of pressure regulating pipe include: a third stop valve 7, a throttle valve 15 and a pressure regulating pipe 16; two ends of the pressure regulating pipe 16 are respectively arranged on the distribution pipe 14 between the filter 17 and the first stop valve 7 and the distribution pipe 14 between the second stop valve 7 and the second pressure gauge 10 in the main pipeline.
Further in this example, the pressure gauge 10, the stop valve 7 and the safety valve are all installed outside the valve block 21. The gas distribution device 2 is formed by designing a one-way valve, a stop valve 7, a pressure reducing valve, a high-pressure safety valve 9, a gas tank mounting connector 12, a throttle valve 15 and a high-pressure modular pressure reducing valve group 13 together, through reasonable flow channel design in a valve block 21, the valves can be matched with one another, the functions of the valves are not interfered with one another, the valves are arranged on the valve block 21 in order, a pressure gauge 10, a safety valve interface and a gas tank mounting interface are provided on the valve block 21, parts such as a high-pressure cutting ferrule connector and a pipeline are omitted from the gas distribution device 2, a large number of leakage points are reduced, and the high-pressure gas energy starting system becomes clean and tidy; air tank fixing device 1 has been designed simultaneously, give up the frame construction that original various shaped steel welding formed, make it to the dismouting that high-pressure gas tank 22 can be quick, be connected air tank fixing device 1 and gas distribution device 2 and fix, it is more stable to make it put, high-pressure gas tank 22 is put into air tank mounting groove 20 of air tank fixing device 1, the interface through slip high-pressure gas tank 22 connects 12 departments to the air tank erection joint in the gas distribution device 2, install high-pressure gas tank 22 on gas distribution device 2 with specialized tool, the installation finishes the back, it is fixed with high-pressure gas tank 22 through air tank fixing device 1 on the air tank fixing device 1.
The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit of the utility model, and these should be considered to be within the scope of the utility model.
Claims (9)
1. An integrated unit of a high pressure gas energy starting system for installing a plurality of high pressure gas tanks and distributing gas in the high pressure gas tanks for use by gas energy starting equipment, characterized in that: the integrated unit consists of a gas tank fixing device and a gas distribution device, the gas tank fixing device is vertically fixed on a gas device to form a T-shaped integrated unit, a plurality of gas tank mounting grooves are formed in two sides of the fixing device, the high-pressure gas tank is mounted in the mounting grooves of the fixing device through a hoop, and the gas distribution device comprises a valve block and a distribution pipeline arranged in the valve block; the distribution line includes: the tank body comprises a distribution connecting pipeline, a tank body mounting pipeline, a distribution air outlet pipeline and a connecting pipeline; the distribution connecting pipeline is connected with the plurality of distribution air outlet pipelines through connecting pipes, and a plurality of tank body mounting pipelines are arranged on connecting pipelines between the distribution connecting pipeline and the plurality of distribution air outlet pipelines; the distribution connecting pipeline is used for being connected with other gas supply devices, the tank body installation pipeline is used for controlling the gas tank to supply gas safely, and the distribution gas outlet pipeline is used for distributing the gas transmitted by the distribution connecting pipeline and the tank body installation pipeline.
2. An integrated unit of a high pressure gas energy start-up system according to claim 1, characterized in that: the distribution connection line includes: the air inlet connector is fixed on the valve block, the air inlet mechanism is installed at one end of the installation pipe, the other end of the installation pipe is directly connected with the connecting pipeline, and the stop valve, the check valve, the high-pressure safety valve and the pressure gauge are installed on the installation pipe.
3. An integrated unit of a high pressure gas energy start-up system according to claim 1, characterized in that: the jar body installation pipeline includes: go out water swivel, air supply pipe, stop valve, gas pitcher erection joint, outlet pipe, the gas pitcher erection joint sets up on the valve block of gas pitcher mounting groove tip, air supply pipe and outlet pipe are installed on gas pitcher installation joint, the air supply pipe other end and connecting tube intercommunication, the stop valve is installed respectively on air supply pipe and outlet pipe, be equipped with manometer, high pressure relief valve on the gas pitcher erection joint.
4. An integrated unit of a high pressure gas energy start-up system according to claim 3, characterized in that: and the valve block is also provided with a water outlet connector, and the water outlet connector is connected with water outlet pipes in a plurality of distribution connecting pipelines.
5. An integrated unit of a high pressure gas energy start-up system according to claim 1, characterized in that: the plurality of distributing gas outlet pipelines are at least one of constant pressure distributing pipelines and pressure regulating distributing pipelines.
6. An integrated unit of a high pressure gas energy start-up system according to claim 5, characterized in that: the constant-pressure distribution line includes: the device comprises a filter, a distribution pipe and a stop valve, wherein one end of the distribution pipe is connected with a connecting pipeline through the filter, and the other end of the distribution pipe is connected with a device capable of being started by gas; the shut-off valve is mounted on the pipe.
7. An integrated unit of a high pressure gas energy start-up system according to claim 5, characterized in that: the pressure-regulating distribution line includes: the main pipeline comprises a filter, a stop valve, a high-pressure modular pressure reducing valve bank, a distribution pipe, a high-pressure safety valve and a pressure gauge; one end of the distribution pipe is connected with the connecting pipeline through a filter, and the other end of the distribution pipe is connected with a device started by gas energy; a first stop valve, a high-pressure modular pressure reducing valve bank, a first pressure gauge, a first high-pressure safety valve, a second stop valve, a second pressure gauge and a second high-pressure safety valve are sequentially arranged on a distribution pipe from the filter to the equipment capable of being started by gas; the pressure regulating pipeline includes: a third stop valve, a throttle valve and a pressure regulating pipe; and two ends of the pressure regulating pipe are respectively arranged on a distribution pipe between the filter and the first stop valve in the main pipeline and a distribution pipe between the second stop valve and the second pressure gauge.
8. An integrated unit of a high pressure gas energy start-up system according to claim 7, characterized in that: the pressure gauge, the stop valve and the safety valve are all installed outside the valve block.
9. An integrated unit of a high pressure gas energy start-up system according to any one of claims 1 to 7, characterized in that: the distribution pipe, the connecting pipeline, the water outlet pipe, the air supply pipe, the pressure regulating pipe and the installation pipe are all runners arranged in the valve block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120926756.4U CN215982000U (en) | 2021-04-30 | 2021-04-30 | Integrated unit of high-pressure gas energy starting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120926756.4U CN215982000U (en) | 2021-04-30 | 2021-04-30 | Integrated unit of high-pressure gas energy starting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215982000U true CN215982000U (en) | 2022-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120926756.4U Active CN215982000U (en) | 2021-04-30 | 2021-04-30 | Integrated unit of high-pressure gas energy starting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215982000U (en) |
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2021
- 2021-04-30 CN CN202120926756.4U patent/CN215982000U/en active Active
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