CN215981153U - Fixing, transporting and bearing integrated device for assembly type pipeline module - Google Patents
Fixing, transporting and bearing integrated device for assembly type pipeline module Download PDFInfo
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- CN215981153U CN215981153U CN202120310108.6U CN202120310108U CN215981153U CN 215981153 U CN215981153 U CN 215981153U CN 202120310108 U CN202120310108 U CN 202120310108U CN 215981153 U CN215981153 U CN 215981153U
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Abstract
The utility model relates to an assembly type pipeline module fixing, transporting and bearing integrated device which comprises a plurality of door-shaped frames arranged side by side, wherein two-dimensional codes are pasted on the outer sides of the door-shaped frames, a supporting and hanging frame is connected to the inner top of each door-shaped frame, a moving mechanism is connected to the lower side of each door-shaped frame, and a pipeline group is erected on each supporting and hanging frame. The utility model integrates the fixing, transporting and bearing functions of the pipeline group, and has simple and compact structure, convenient use and high practicability; the factory prefabricated assembly type pipeline module is adopted, the field open fire construction and material accumulation are avoided, and the construction safety and convenience are improved; only a few staff are needed to complete efficient and simple construction operation, so that the construction period is greatly shortened, and the construction cost is reduced.
Description
Technical Field
The utility model relates to the field of rail transit construction, in particular to an integrated device for fixing, transporting and bearing an assembly type pipeline module.
Background
The construction of the electromechanical integrated pipeline in urban rail transit usually adopts a mode of cutting section steel in a processing plant or on site, welding or riveting to form a support hanger frame to be installed at a fixed position, and then installing various pipelines on a support hanger, or a mode of prefabricating a finished product support hanger in the factory, transporting to a construction site to be installed, and then installing various pipelines, and the mode of prefabricating and completing the integrated pipeline and the finished product support hanger module from the processing plant rarely exists.
The traditional method has the following defects: firstly, in the traditional method, the common steel support and hanger welded on site needs open fire on site, so that potential safety hazards are easily caused, and meanwhile, the environment is polluted, and the health of construction personnel is influenced; secondly, although the finished product support hanger can avoid the open fire problem, the mode procedures of firstly installing the support hanger and then installing the electric pipeline are complex, and if the entering time of each material cannot be arranged, the problem of material accumulation is easily encountered, so that the construction of other specialties is influenced; thirdly, the traditional installation method requires more manpower, requires more time for construction, and is difficult to save manpower cost and time cost.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: in order to overcome the defects of the prior art, the assembled pipeline module fixing, transporting and bearing integrated device is provided.
In order to achieve the technical effects, the utility model adopts the technical scheme that: the utility model provides a fixed, transportation of assembled pipeline module, bears integrated device, includes a plurality of door-shaped frames that set up side by side, the two-dimensional code has been pasted in the outside of door-shaped frame, and the interior top of door-shaped frame is connected with a gallows, and its below is connected with moving mechanism, a gallows is put on the shelf and is equipped with the pipeline group.
Further, the gate frame is made of high-strength metal, and the surface thereof is provided with an antirust layer.
Furthermore, the tops of the supporting and hanging frames are detachably connected with the portal frame through the connecting seats, and two adjacent supporting and hanging frames are detachably connected through the reinforcing beams.
Furthermore, moving mechanism includes base and two and removes the wheel, the base level is fixed in the below of door-shaped frame, and its both sides all are provided with the reinforcement bracing, and two are removed the wheel and are put the both ends at the base separately.
Furthermore, the distance between two adjacent door-shaped frames is 1.8-2.2 m, and the length of the pipeline group is 3.8-4.2 m.
Further, the pipeline group comprises an air conditioner water pipe, a fire-fighting water pipe, an air supply pipe and a bridge frame.
Further, air conditioner water pipe, fire hose and blast pipe all fix on a gallows through the mount pad, and the three outside all is provided with the heat preservation.
Compared with the prior art, the utility model has the beneficial effects that:
1. the fixing, transporting and bearing functions of the pipeline group are integrated, and the pipeline group is simple and compact in structure, convenient to use and high in practicability;
2. the factory prefabricated assembly type pipeline module is adopted, the field open fire construction and material accumulation are avoided, and the construction safety and convenience are improved;
3. only a few staff are needed to complete efficient and simple construction operation, so that the construction period is greatly shortened, and the construction cost is reduced.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Drawings
FIG. 1 is a schematic structural diagram of an integrated fixing, transporting and carrying device of an assembly type pipeline module according to the present invention;
FIG. 2 is a schematic side view of the fixing, transporting and supporting integrated device of the fabricated pipeline module of the present invention;
FIG. 3 is a flow chart of the construction method of the present invention.
The reference numbers and corresponding designations in the drawings are: 1. the device comprises a door-shaped frame, 2 two-dimensional codes, 3 supporting hangers, 4 moving mechanisms, 5 pipeline sets, 6 connecting seats, 7 reinforcing beams, 8 mounting seats, 41 bases, 42 moving wheels, 43 reinforcing inclined struts, 51 air-conditioning water pipes, 52 fire-fighting water pipes, 53 air supply pipes and 54 bridge frames.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
Example 1
As shown in fig. 1-2, the utility model provides an assembly type pipeline module fixing, transporting and bearing integrated device, which comprises a plurality of portal frames 1 arranged side by side, wherein two-dimensional codes 2 are attached to the outer sides of the portal frames 1, a support and hanger 3 is connected to the inner top of each portal frame 1, a moving mechanism 4 is connected to the lower part of each portal frame, and a pipeline group 5 is erected on each support and hanger 3.
The door-shaped frame 1 plays a supporting role, and in order to ensure good strength performance, the door-shaped frame 1 is made of high-strength metal, and an anti-rust layer is arranged on the surface of the door-shaped frame 1, so that the service life is prolonged. In this embodiment, the portal frame 1 can be made of three channel steels by welding, and has low cost and high structural strength. The two-dimensional code 2 is attached to the outer side of the integrated device and used for recording information of the integrated device, and follow-up tracking management is facilitated.
The supporting and hanging frame 3 is used for hanging the pipeline groups 5 to form an assembly structure, and considering that the position and the quality of each pipeline group 5 change in the actual assembly process, the top of the supporting and hanging frame 3 is detachably connected with the door-shaped frame 1 through the connecting seat 6, so that the supporting and hanging frame 3 can be flexibly adjusted and changed. In addition, in order to strengthen the stability and the tensile strength of the supporting and hanging frames 3, the adjacent two supporting and hanging frames 3 are detachably connected through the reinforcing beam 7. In the present embodiment, the support hanger 3 is also made of welded channel steel, and the specific shape thereof is not limited as long as the tubes in the tube group 5 can be classified and fixed; the reinforcing beam 7 is made of four C-shaped steel, is respectively arranged at the upper, lower, left and right corners of the bracket, and is detachably fixed on the support and hanger 3 through anchor bolts.
The moving mechanism 4 is used for driving the integrated device to move, and for reducing cost and facilitating use, in the example, the moving mechanism 4 comprises a base 41 and two moving wheels 42, the base 41 is horizontally fixed below the door-shaped frame 1, reinforcing inclined struts 43 are arranged on two sides of the base, the two moving wheels 42 are respectively arranged at two ends of the base 41, and the door-shaped frame 1 is manually pushed to move, so that the transportation flexibility is improved.
In this embodiment, the pipeline assembly 5 includes air-conditioning water pipe 51, fire water pipe 52, blast pipe 53 and crane span structure 54, and for convenient fixed, air-conditioning water pipe 51, fire water pipe 52 and blast pipe 53 all fix on a gallows 3 through mount pad 8, and the three outside all is provided with the heat preservation, and reducible inside and outside heat exchange of pipe still can play the guard action.
The distance between two adjacent door-shaped frames 1 is 1.8-2.2 m, and the length of the pipeline group 5 is 3.8-4.2 m. In this embodiment, the distance between the portal frames 1 and the length of the pipeline group 5 can be adjusted according to actual conditions, and when the distance between the portal frames 1 is 2m and the length of the pipeline group 5 is 4m, the stability and the construction cost of the whole integrated device are optimal.
The integrated device can be finished in a factory in advance, integrates the fixing, transporting and bearing functions of the pipeline group 5, and has the advantages of simple and compact structure and high practicability. The assembly can be carried out only by sequentially butting, the construction is convenient and efficient, the construction period can be greatly shortened, and the construction cost is reduced.
Example 2
As shown in fig. 3, the utility model also provides a construction method of the fixing, transporting and bearing integrated device of the assembly type pipeline module, which comprises the following steps:
s1: construction of machining center
Building a machining center around a construction site according to the manufacturing requirements of various components;
s2: modeling of pipeline systems
Acquiring a three-dimensional model of a construction site through a BIM technology, and optimally designing the layout and stress conditions of a pipeline system in the three-dimensional model by using REVIT software;
s3: splitting of models
Dividing the pipeline system into a plurality of pipeline groups 5 according to the interval position, the construction difficulty, the construction progress plan and the prefabrication processing capacity of the pipeline system, and outputting a prefabrication processing drawing;
s4: machining of integrated devices
Assembling integrated devices in batches at a processing center according to a prefabricated processing drawing and a construction progress plan, and tracking and managing the marked two-dimensional codes 2;
s5: installation of a pipeline system
Transporting each integrated device to a construction site, and sequentially butting each pipeline group according to the assembly information obtained by scanning the codes to complete the installation of the pipeline system;
s6: inspection of pipeline systems
And (4) checking and trial running the installed pipeline system, and if the checking and acceptance are unqualified, finding out the position and reason of the problem pipeline set 5 and correcting the problem pipeline set until the problem pipeline set is qualified.
In step S5, the installation of the pipeline system includes the following steps:
s51: mounting a prefabricated lifting plate below the supporting and hanging frame 3 to prepare for lifting the pipeline group 5;
s52: the forklift enters the field and provides support below the lifting plate;
s53: lifting the constructor to the top of the portal frame 1 by using the lifting platform, and detaching and separating the support hanger 3 from the portal frame 1;
s54: after the pipeline group 5 is aligned and integrally lifted to a proper position by using a forklift, fixing the supporting and hanging frame 3 on a preset ceiling system by using a lifting platform;
s55: and after the adjacent pipeline groups are connected without open fire by adopting a special connecting piece, the lifting plates are sequentially detached to complete the installation of the pipeline system.
Further, in step S5, both ends of the pipeline group 5 are provided with dustproof blocking cloths (not shown in the figure) before connection, so as to prevent impurities from entering the pipeline group 5 during transportation and affecting subsequent normal use.
In the construction method, the processing center is built around the construction site in the step S1, so that the production of the integrated device is facilitated, the transfer distance and time can be greatly reduced after the production is finished, and the damage problem in the transfer process is reduced; step S2 can be performed synchronously with step S1, so that the construction time is shortened, and a 3D model is established to prepare for the later-stage precise assembly and preprocessing integrated device; step S3, according to the actual situation, the pipeline system can be flexibly split into a plurality of assembly type pipeline modules to adapt to the operation of different construction sites; in the step S4, processing a corresponding integrated device according to the split pipeline module; step S5, acquiring the assembly information of the corresponding integrated device through code scanning so as to facilitate the operation personnel to know the construction key points, and realizing the connection operation without open fire among the pipelines through connecting pieces (not shown in the figure) specially made by connecting pieces such as flanges, hoops and the like; step S5 may be performed to check the pipeline system to ensure its normal and reliable use.
The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.
Claims (7)
1. The utility model provides an integrated device is fixed, is transported and bears to assembled pipeline module, its characterized in that, includes a plurality of door-shaped frames that set up side by side, the two-dimensional code has been pasted in the outside of door-shaped frame, and the interior top of door-shaped frame is connected with a gallows, and its below is connected with moving mechanism, a gallows erects the pipeline group.
2. The integrated assembly line module fixing, transporting and carrying device as set forth in claim 1, wherein the gate frame is made of high strength metal and has a rust preventive layer provided on the surface thereof.
3. The integrated assembly line module fixing, transporting and carrying device as claimed in claim 2, wherein the top of the supporting and hanging frame is detachably connected to the portal frame through the connecting base, and two adjacent supporting and hanging frames are detachably connected to each other through the reinforcing beam.
4. The integrated assembly of fixed, transporting and carrying of assembled pipeline module as claimed in claim 3, wherein the moving mechanism comprises a base and two moving wheels, the base is horizontally fixed under the door-shaped frame, the two moving wheels are respectively disposed at two ends of the base, and the two reinforcing diagonal braces are disposed at two sides of the base.
5. The integrated assembly of assembled piping module fixing, transporting and carrying device as claimed in claim 1, wherein the distance between two adjacent door frames is 1.8-2.2 m, and the length of the piping group is 3.8-4.2 m.
6. The integrated assembly of any one of claims 1-5, wherein the piping set comprises air conditioning water pipes, fire service water pipes, air supply pipes, and a bridge.
7. The assembly type pipeline module fixing, transporting and carrying integrated device as claimed in claim 6, wherein the air conditioning water pipe, the fire fighting water pipe and the air supply pipe are all fixed on the support hanger through mounting seats, and the outer sides of the air conditioning water pipe, the fire fighting water pipe and the air supply pipe are all provided with insulating layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120310108.6U CN215981153U (en) | 2021-02-03 | 2021-02-03 | Fixing, transporting and bearing integrated device for assembly type pipeline module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120310108.6U CN215981153U (en) | 2021-02-03 | 2021-02-03 | Fixing, transporting and bearing integrated device for assembly type pipeline module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215981153U true CN215981153U (en) | 2022-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120310108.6U Active CN215981153U (en) | 2021-02-03 | 2021-02-03 | Fixing, transporting and bearing integrated device for assembly type pipeline module |
Country Status (1)
| Country | Link |
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| CN (1) | CN215981153U (en) |
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2021
- 2021-02-03 CN CN202120310108.6U patent/CN215981153U/en active Active
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