CN215975885U - Automatic measuring device for distribution condition of blast furnace burden surface - Google Patents

Automatic measuring device for distribution condition of blast furnace burden surface Download PDF

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Publication number
CN215975885U
CN215975885U CN202023308044.0U CN202023308044U CN215975885U CN 215975885 U CN215975885 U CN 215975885U CN 202023308044 U CN202023308044 U CN 202023308044U CN 215975885 U CN215975885 U CN 215975885U
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blast furnace
microwave
fixed
controller
measuring device
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王正道
狄金城
孙增强
蔡记恒
王家深
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Jiangsu Jinheng Information Technology Co Ltd
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Nanjing Tiandai Information Technology Co ltd
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Abstract

The automatic measuring device is arranged in a blast furnace and comprises a driving unit, a detecting unit, a moving mechanism, a cooling system, a controller and a protective support, wherein the protective support is fixed inside the blast furnace and comprises a fixed support and a protective back plate, the cooling system is fixed on the protective back plate, the moving mechanism is fixed at the lower end of the fixed support, and the detecting unit is rotatably connected with the moving mechanism. The method has the advantages that in the method, the charge level height is detected through the microwave of the 20-30G frequency band, the penetrability is good, the measurement distance can reach 0.5-200 m, the measurement requirement within 20 m of the blast furnace is completely met, and the height data of the charge level in the blast furnace can be accurately measured. Meanwhile, the detection unit is driven to rotate through the movement mechanism, the rotation angle is controlled through the servo controller and the PLC, the microwave signals can traverse the whole charge level, and the height data of each position of the charge level can be accurately measured.

Description

Automatic measuring device for distribution condition of blast furnace burden surface
Technical Field
The application relates to a real-time monitoring device for the internal state of a blast furnace, in particular to an automatic measuring device for the distribution condition of the charge level of the blast furnace.
Background
The blast furnace commonly used in metal smelting is internally provided with an abnormally severe environment with high temperature, sealing and high dust, the furnace top area is provided with high-temperature airflow and high-temperature gas which continuously upwells, and the high-temperature environment and the high dust environment in the blast furnace are processed, so that the high-temperature environment easily causes the damage of a monitoring device when the charge level state in the furnace of the blast furnace is observed and monitored, and the monitoring effect under the high dust environment is not expected.
Therefore, it is very difficult to observe and monitor the charge level state in the furnace, and conventional methods of the plant now include the following.
Firstly, when the blast furnace is down, the observation hole is opened to observe the condition in the furnace. Secondly, one-point detection is carried out on the material surface edge of the material in the furnace through a mechanical measuring rod. Thirdly, the temperature field in the blast furnace is displayed through an infrared imaging system in the blast furnace.
In the method, the judgment is carried out by adopting a manual observation mode, the judgment is carried out subjectively by workers, the state in the furnace cannot be accurately mastered, and the adjustment is difficult to be carried out in time when an emergency occurs. The mechanical stock rod only measures at one point of the charge level, so that the mechanical stock rod has great one-sidedness, the infrared imaging only can display the temperature field of the charge level through the overlooking visual angle, and the charge level height data of the materials in the furnace cannot be provided.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the automatic measuring device for the distribution situation of the charge level of the blast furnace can master multi-dimensional information of the charge level distribution in the furnace in real time under the severe working condition of the blast furnace.
The automatic measuring device for the distribution condition of the blast furnace burden surface is arranged in a blast furnace and comprises a driving unit, a detecting unit, a moving mechanism, a cooling system, a controller and a protective support, wherein the protective support is fixed in the blast furnace, the cooling system is fixed on the protective support, the moving mechanism is fixed at the lower end of the protective support, and the detecting unit is rotatably connected with the moving mechanism;
the detection unit comprises a support, a microwave chip box, an adapter, a microwave channel, a fixing ring and an antenna horn, wherein the microwave chip box is fixed on the fixing support and connected with the adapter, and the adapter is connected with the microwave channel; the antenna horn and the microwave channel extend into the microwave chip box and are connected to a controller in the microwave chip box;
the motion mechanism comprises a motion controller, a photoelectric sensor, a sensing block, an installation shaft seat and a rotating shaft, wherein the installation shaft seat is fixed on a fixed support, the rotating shaft is connected with a driving unit, the rotating shaft is fixedly installed on the installation shaft seat, the rotating shaft is connected with a detection unit, and the sensing block is connected on a support of the detection unit; two sides of the mounting shaft seat are respectively provided with a photoelectric sensor, the signal input end of the motion controller is connected with the photoelectric sensors, and the signal output end of the motion controller is connected with the driving unit;
the cooling system comprises a water cooling pipeline and an air cooling pipeline, the water cooling pipeline is fixed on the protective back plate, and an outlet of the air cooling pipeline extends into the microwave chip box.
In order to accurately control the movement mechanism, the driving unit is a servo motor and a planetary reducer, and a driving shaft of the servo motor is connected with a rotating shaft of the movement mechanism through the planetary reducer.
Further, motion controller includes servo controller and PLC, servo controller's signal input part connects the photoelectric sensing ware, and signal output part connects PLC's signal input part, and servo motor is connected to PLC signal output part, and servo motor is connected with PLC through feedback circuit.
In order to cool the microwave chip box, fins are arranged on the surface of the microwave chip box to form an air duct.
Optionally, the controller is an integrated circuit board, and the integrated circuit board performs signal sending, signal receiving, and data processing.
Optionally, the microwave frequency is in a frequency band of 20-30G.
Optionally, the mounting shaft seat and the rotating shaft are made of high-temperature-resistant materials.
In order to cool and protect the detection unit in the furnace, the antenna horn is of a double-layer structure, the inside of the antenna horn is a cavity, two ends of the antenna horn are open, one end of the antenna horn is connected with the microwave channel, and the other end of the antenna horn is provided with a flow guide hole.
In order to carry out real time monitoring to the charge level state in the stove, this application still includes the monitoring display screen, the monitoring display screen sets up outside the blast furnace, controller in the microwave chip box is connected with the monitoring display screen.
Furthermore, the protective support comprises a fixed support and a protective back plate, the cooling system is fixed on the protective back plate, and the movement mechanism is fixed at the lower end of the fixed support
In the application, the charge level height detection is carried out through the microwave of the 20-30G frequency band, the material level height detection device has good penetrability, the measurement distance can reach 0.5-200 m, the measurement requirement within 20 m of the blast furnace is completely met, and the height data of the charge level in the blast furnace can be accurately measured.
Meanwhile, the detection unit is driven to rotate through the movement mechanism, the rotation angle is controlled through the servo controller and the PLC, the microwave signals can traverse the whole charge level, and the height data of each position of the charge level can be accurately measured.
Simultaneously, in this application, adopt the two cooling system of water-cooling pipeline and air cooling pipeline, fix the water-cooling pipeline on the protection backplate, a large amount of heats are taken away in the water-cooling pipeline mesocycle to cold water, reduce the temperature around the device. And the driving unit, the movement mechanism and the detection unit which are fixed on the protective back plate are cooled in real time, so that the normal operation of the structure is ensured.
And for the detection unit closer to the blast furnace charge level, the temperature is further reduced through an air cooling system, and inert gas is blown into the microwave chip box through an air cooling pipeline. The air duct formed by the fins on the microwave chip box is effectively cooled. The inert gas entering the microwave chip box enters the inner cavity of the antenna horn double-layer structure through the microwave channel to cool the antenna horn.
Meanwhile, the gas is blown out from the diversion hole at the tail end of the antenna horn, and an air curtain is formed at the tail end of the antenna horn to block dust in the blast furnace.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the apparatus of the present application;
FIG. 2 is a schematic mechanism diagram of the detecting unit;
FIG. 3 is a schematic view of a fin structure on a microwave chip cartridge;
FIG. 4 is a schematic view of the structure of the motion mechanism and the drive unit;
fig. 5 is a schematic diagram of a control system for the motion system.
In the figure, 1-a protective bracket, 2-a driving unit, 21-a servo motor, 22-a planetary reducer, 3-a motion mechanism, 31-a photoelectric sensor, 32-a sensing block, 33-a mounting shaft seat, 34-a rotating shaft, 4-a detection unit, 41-a bracket, 42-a microwave chip box, 401-a fin, 43-an adapter, 44-a microwave channel, 45-a fixing ring, 46-a horn antenna and 5-a cooling system.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in figure 1, the automatic measuring device for the distribution situation of the blast furnace burden surface is arranged in a blast furnace and mainly comprises a driving unit 2, a detection unit 4, a movement mechanism 3, a cooling system 5, a controller and a protection support 1, wherein the protection support 1 is fixed inside the blast furnace and comprises a fixed support and a protection back plate, the movement mechanism 3 is fixed at the lower end position of the fixed support, and the detection unit is rotatably connected with the movement mechanism.
As shown in fig. 2 and 3, the detecting unit 4 mainly comprises a support 41, a microwave chip box 42, an adapter 43, a microwave channel 44, a fixing ring 45 and an antenna horn 46, wherein a fin 401 is arranged on the surface of the microwave chip box 42 to form an air duct. The microwave chip box 42 is fixed on the fixed support and is connected with the adapter 43, and the adapter 43 is connected with the microwave channel 44; the antenna horn 46 and the microwave channel 44 extend into the microwave chip box 42 and are connected to a controller in the microwave chip box 42, the antenna horn 46 is of a double-layer structure, a cavity is formed inside the antenna horn 46, two ends of the antenna horn are open, one end of the antenna horn is connected with the microwave channel 44, and the other end of the antenna horn is a flow guide hole. The controller adopts an integrated circuit board, and the integrated circuit board transmits and receives signals and processes data. The microwave transmitted in the microwave chip box 42 has a frequency range of 20-30G. A monitoring display screen is arranged outside the blast furnace, and a controller in the microwave chip box is connected with the monitoring display screen.
As shown in fig. 4, the motion mechanism mainly comprises a motion controller, a photoelectric sensor 31, a sensing block 32, a mounting shaft seat 33 and a rotating shaft 34, wherein the mounting shaft seat 33 is fixed on a fixed support, the rotating shaft 34 is connected with a driving unit, the rotating shaft 34 is fixedly mounted on the mounting shaft seat 33, the rotating shaft 34 is connected with a detection unit, and the sensing block 32 is connected on a support of the detection unit. Two sides of the mounting shaft seat 33 are respectively provided with a photoelectric sensor 31, the signal input end of the motion controller is connected with the photoelectric sensor 31, and the signal output end is connected with the driving unit. Wherein the mounting shaft seat and the rotating shaft are made of high-temperature resistant materials.
The cooling system is divided into a water cooling system and an air cooling system. The water cooling system is a circulating water cooling pipeline. And the circulating water cooling pipeline is coiled and fixed on the protective back plate. And a gas outlet of a gas cooling pipeline of the gas cooling system extends into the microwave chip box.
The driving unit is a servo motor 21 and a planetary reducer 22, and a driving shaft of the servo motor 21 is connected with a rotating shaft 34 of the motion mechanism through the planetary reducer 22.
The motion controller mainly comprises servo controller and PLC, and servo controller's signal input part connects photoelectric sensor, and signal output part connects PLC's signal input part, and servo motor is connected to PLC signal output part, and servo motor is connected with PLC through feedback circuit.
Example 1:
the automatic measuring device of the distribution condition of the blast furnace charge level is used for monitoring the charge level data in the blast furnace during work.
After the blast furnace starts to work, the microwave chip box in the detection unit starts to send microwave signals in a frequency range of 20-30G, the microwave signals enter the antenna horn after running through the microwave channel through the adapter, and the antenna horn gains the microwave signals and then shoots the microwave signals into the blast furnace. Microwave signals are reflected after contacting the material surface in the blast furnace and enter the microwave chip box through the antenna horn and the microwave channel.
Meanwhile, the servo motor 21 in the motion mechanism rotates, the planetary reducer 22 drives the rotating shaft 34 to rotate, and the rotation of the rotating shaft 34 drives the detection unit connected with the rotating shaft to rotate integrally.
In order to ensure that the microwave signals can traverse all the positions of the burden surface, the steering time of a servo motor 21 in the movement mechanism is set according to the actual size of the burden surface in the blast furnace, and the limit position of the rotation angle of the detection unit is controlled.
As shown in fig. 4, when the detection unit rotates, the sensing block 32 mounted on the detection unit bracket is driven to rotate simultaneously, when the sensing block 32 rotates to the limit positions at both sides, the photoelectric sensors 31 arranged at both sides of the movement mechanism are triggered, and the photoelectric sensors 31 feed back signals to the servo controller.
When the conditions in the blast furnace are severe, such as the conditions of large airflow and large air pressure in the blast furnace, the rotation of the detection unit is interfered and does not rotate to the limit position, the photoelectric sensors on the two sides do not feed back signals to the servo controller, the PLC controls the servo motor 21 to continue to rotate to the limit position, the photoelectric sensor 31 is triggered and feeds back signals to the servo controller, the servo controller sends an instruction to the PLC, and the PLC controls the servo motor to turn.
When the movement mechanism rotates, the servo motor 21 feeds physical quantities such as speed and current back to the PLC in real time, the PLC monitors the physical quantities, and when the environment in the furnace is excessively severe and the current or the load of the servo motor 21 is overlarge, the PLC commands the automatic brake of the servo motor to protect the safety of the whole system.
In the whole detection process, the microwave chip box 42 transmits the received microwave signal to the integrated circuit board, and the data processing unit in the integrated circuit board processes the data algorithm and converts the processed data into effective material surface to be discharged, so as to form a material distribution matrix of the whole material surface. Meanwhile, the descending speed of the burden surface is calculated according to the height change of the burden surface every time, and all data are sent to a display screen outside the blast furnace in real time for monitoring.
The material level height detection is carried out through the microwaves of 20-30G frequency bands, the material level height detection device has good penetrability, the measurement distance can reach 0.5-200 m, the measurement requirement of the blast furnace within 20 m is completely met, and the height data of the material level in the blast furnace can be accurately measured.
Meanwhile, the detection unit is driven to rotate through the movement mechanism, the rotation angle is controlled through the servo controller and the PLC, the microwave signals can traverse the whole charge level, and the height data of each position of the charge level can be accurately measured.
And because the primary ore material and the primary coke material of the blast furnace burden distribution can deeply calculate the ore-coke ratio of each time according to the collected data, the resource utilization rate is improved, and the fuel is saved.
Meanwhile, the entire system is cooled and dust-proof by water cooling and air cooling in consideration of a high-temperature, high-dust environment inside the blast furnace. Wherein the water cooling system is a circulating water cooling pipeline which is coiled on the protective back plate. In the operation process of the device, cold water circulates in the water cooling pipeline to take away a large amount of heat, and the temperature around the device is reduced.
The air cooling system uses inert gas or nitrogen gas to blow into the microwave chip box through the air cooling pipeline. The air duct formed by the fins on the microwave chip box is effectively cooled. Inert gas or nitrogen gas entering the microwave chip box enters the inner cavity of the antenna horn double-layer structure through the microwave channel to cool the antenna horn. And the gas is blown out from the diversion hole at the tail end of the antenna horn, and an air curtain is formed at the tail end of the antenna horn to block dust in the blast furnace.
The present application has been described in detail with reference to specific embodiments and illustrative examples, but the description is not intended to limit the application. Those skilled in the art will appreciate that various equivalent substitutions, modifications or improvements may be made to the presently disclosed embodiments and implementations thereof without departing from the spirit and scope of the present disclosure, and these fall within the scope of the present disclosure. The protection scope of this application is subject to the appended claims.

Claims (10)

1. The automatic measuring device for the distribution condition of the blast furnace burden surface is arranged in a blast furnace and is characterized by comprising a driving unit, a detecting unit, a moving mechanism, a cooling system, a controller and a protective bracket, wherein the protective bracket is fixed in the blast furnace;
the detection unit comprises a support, a microwave chip box, an adapter, a microwave channel, a fixing ring and an antenna horn, wherein the microwave chip box is fixed on the fixing support and connected with the adapter, and the adapter is connected with the microwave channel; the antenna horn and the microwave channel extend into the microwave chip box and are connected to a controller in the microwave chip box;
the motion mechanism comprises a motion controller, a photoelectric sensor, a sensing block, an installation shaft seat and a rotating shaft, wherein the installation shaft seat is fixed on a fixed support, the rotating shaft is connected with a driving unit, the rotating shaft is fixedly installed on the installation shaft seat, the rotating shaft is connected with a detection unit, and the sensing block is connected on a support of the detection unit; two sides of the mounting shaft seat are respectively provided with a photoelectric sensor, the signal input end of the motion controller is connected with the photoelectric sensors, and the signal output end of the motion controller is connected with the driving unit;
the cooling system comprises a water cooling pipeline and an air cooling pipeline, the water cooling pipeline is fixed on the protective back plate, and an outlet of the air cooling pipeline extends into the microwave chip box.
2. The automatic measuring device of the distribution of the blast furnace burden surface as claimed in claim 1, wherein the driving unit is a servo motor and a planetary reducer, and a driving shaft of the servo motor is connected with a rotating shaft of the moving mechanism through the planetary reducer.
3. The automatic measuring device of the distribution condition of the blast furnace burden surface as claimed in claim 1 or 2, wherein the motion controller comprises a servo controller and a PLC, a signal input end of the servo controller is connected with the photoelectric sensor, a signal output end of the servo controller is connected with a signal input end of the PLC, a signal output end of the PLC is connected with a servo motor, and the servo motor is connected with the PLC through a feedback circuit.
4. The automatic measuring device of the distribution condition of the blast furnace burden surface as claimed in claim 1, wherein the surface of the microwave chip box is provided with fins to form an air duct.
5. The apparatus of claim 1, wherein the controller is an ic board, and the ic board transmits and receives signals and processes data.
6. The apparatus of claim 1, wherein the microwave frequency emitted from the microwave chip box is in the frequency range of 20-30G.
7. The automatic measuring device of the distribution of the blast furnace burden surface as defined in claim 1, wherein said mounting shaft seat and said rotating shaft are made of high temperature resistant material.
8. The automatic measuring device of the distribution of the blast furnace burden surface as claimed in claim 1, wherein the antenna horn is a double-layer structure with a cavity formed therein and open at both ends, one end of the antenna horn is connected to the microwave channel, and the other end of the antenna horn is provided with a flow guide hole.
9. The automatic measuring device of the blast furnace burden surface distribution condition of claim 8, further comprising a monitoring display screen, wherein the monitoring display screen is arranged outside the blast furnace, and the controller in the microwave chip box is connected with the monitoring display screen.
10. The automatic measuring device of the blast furnace burden surface distribution condition as claimed in claim 1, wherein said protective bracket comprises a fixed bracket and a protective back plate, said cooling system is fixed on the protective back plate, and said moving mechanism is fixed at the lower end position of the fixed bracket.
CN202023308044.0U 2020-12-30 2020-12-30 Automatic measuring device for distribution condition of blast furnace burden surface Active CN215975885U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114705101A (en) * 2022-04-14 2022-07-05 宁夏共享机床辅机有限公司 Detection method and detection system for part precision on stacker

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114705101A (en) * 2022-04-14 2022-07-05 宁夏共享机床辅机有限公司 Detection method and detection system for part precision on stacker

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Effective date of registration: 20231211

Address after: 211505 5th floor, building A5, No.9 Kechuang Avenue, Zhongshan Science Park, Liuhe District, Nanjing City, Jiangsu Province

Patentee after: JIANGSU JINHENG INFORMATION TECHNOLOGY Co.,Ltd.

Address before: 210031 floor 3, building 3, intelligent manufacturing industrial park, No. 6, Zhida Road, Jiangbei new area, Nanjing, Jiangsu Province

Patentee before: Nanjing Tiandai Information Technology Co.,Ltd.

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