CN215970576U - Ventilative stamp processing equipment suitable for mattress - Google Patents
Ventilative stamp processing equipment suitable for mattress Download PDFInfo
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- CN215970576U CN215970576U CN202121756142.2U CN202121756142U CN215970576U CN 215970576 U CN215970576 U CN 215970576U CN 202121756142 U CN202121756142 U CN 202121756142U CN 215970576 U CN215970576 U CN 215970576U
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Abstract
The utility model discloses a breathable printing processing device suitable for a mattress, which comprises: through the pressing mechanism, the printing mechanism and the winding mechanism which are connected together by the assembly box body, a first support frame and a second support frame are arranged on two sides of the mounting frame, a first unwinding roller is arranged on the first support frame, and a second unwinding roller is arranged on the second support frame. The pressing mechanism comprises: two first mounting panels of setting on the assembly box set up traction roller set and compression roller set between two first mounting panels. The stamp mechanism includes: the two second mounting panels are symmetrically arranged on the assembly box body, the side faces of the second mounting panels are provided with penetrating assembly grooves, movable plates are arranged in the assembly grooves, embossing rollers are arranged on the movable plates, and matching rollers are arranged right below the embossing rollers. Through the pressfitting roller set with multilayer material pressfitting together, form the better combined material of structural strength, simultaneously, through when being in the same place SAP cotton core, hydrophilic non-woven fabrics and PE slipmembrane three complex, effectively can improve the whole water absorption performance of mattress.
Description
Technical Field
The utility model relates to the technical field of printed mattress processing equipment, in particular to breathable printed processing equipment suitable for a mattress.
Background
The mattress is one of the bed textiles, also called sheet and quilt cover, generally adopts broad fabric with soft hand feeling and good heat retention, the fabric is characterized by wide width, flexible change of design and color and flower shape, and two types of pure cotton and blended fabric are available according to the used raw materials. The pure cotton mattress has good air permeability and moisture absorption, comfortable and soft hand feeling, thickness and wear resistance. The warp and weft yarns are single yarns and are called full-yarn mattresses, the yarns are interwoven by using the folded yarns as warp yarns and the single yarns as weft yarns and are called half-yarn mattresses, and the blended mattress has products of cotton/fiber, cotton/polyester, cotton/hemp and the like, and has the advantages of easy washing, quick drying, stiffness, scraping, fastness, wear resistance and the like.
At present, current mattress processing equipment, the structure is comparatively simple, can not make multilayer material compound better, and the outward appearance is not pleasing to the eye, and the user effect is not good when using, and on the other hand when the occasion of hospital uses, especially when some old man and some patients of incontinence of urine and feces use, does not possess better water absorption performance and lock water performance, leads to user experience very poor.
Disclosure of Invention
The utility model overcomes the defects of the prior art and provides the breathable water-absorbing mattress and the processing equipment thereof.
In order to achieve the purpose, the utility model adopts the technical scheme that: a breathable embossing apparatus for mattresses, comprising: the automatic winding and unwinding device is characterized in that the automatic winding and unwinding device comprises a pressing mechanism, a printing mechanism and a winding mechanism which are connected together through an assembly box body, a mounting frame is arranged on the assembly box body, a guide roller is arranged on the mounting frame, a first support frame and a second support frame are symmetrically arranged on two sides of the mounting frame, a first unwinding roller is arranged on the first support frame, and a second unwinding roller is arranged on the second support frame.
The pressing mechanism comprises: the symmetry sets up two first mounting panels on the assembly box are two draw roller set and pressfitting roller set gradually from a left side to the right side between the first mounting panel, first mounting panel right side sets up stamp mechanism.
The stamp mechanism includes: the symmetry sets up two second mounting panels on the assembly box, second mounting panel side sets up the assembly groove that runs through, be provided with the movable plate in the assembly groove, be provided with the embossing roll on the movable plate, set up the cooperation roller under the embossing roll.
In a preferred embodiment of the present invention, the winding mechanism includes: the winding device comprises a fixing frame arranged on the assembly box body, and a winding roller is arranged on the fixing frame.
In a preferred embodiment of the utility model, a plurality of precision screws are arranged on the upper part of the moving plate, and the precision screws are rotationally connected with the moving plate.
In a preferred embodiment of the utility model, a plurality of through precise threaded holes are arranged at the upper part of the assembling groove, and a plurality of precise threaded holes are matched with the precise screw rods.
In a preferred embodiment of the present invention, a strip-shaped sliding groove is disposed on a side surface of the assembling groove, and the strip-shaped sliding groove is matched with the moving plate.
In a preferred embodiment of the utility model, the circumferential side surface of the printing roller is provided with a plurality of pattern protrusions, the pattern protrusions are connected with an ultrasonic generator, and the shape of the pattern protrusions is one or more of a circular pattern and a polygonal pattern.
In a preferred embodiment of the present invention, the first unwinding roller is provided with a hydrophilic nonwoven fabric, and the first unwinding roller is provided with a PE anti-slip film.
In a preferred embodiment of the present invention, the surface of the hydrophilic non-woven fabric is provided with an SAP cotton core, and the SAP cotton core is pressed between the hydrophilic non-woven fabric and the PE anti-slip film.
In a preferred embodiment of the utility model, the width of the hydrophilic non-woven fabric is less than that of the PE anti-slip film.
The utility model solves the defects in the background technology, and has the following beneficial effects:
(1) according to the utility model, multiple layers of materials can be pressed together through the pressing roller set to form a composite material with better structural strength, meanwhile, the hydrophilic non-woven fabric has better hydrophilicity and can absorb sweat and urine discharged by a human body in time, so that a safer bed sanitary environment is provided, the SAP cotton core arranged on the surface of the hydrophilic non-woven fabric has a certain water locking effect, the SAP cotton core is prevented from being extruded after water absorption, and when the SAP cotton core and the SAP cotton core are compounded together, the overall water absorption performance of the mattress can be effectively improved.
(2) According to the utility model, the embossing roller and the matching roller are matched with each other, and the composite material is subjected to electric welding through the pattern protrusions connected with the ultrasonic generator, so that certain pattern lines are formed, a certain massage effect can be felt when the mattress is used, and the comfort level of the whole mattress is improved. On the other hand, the shape of the flower-shaped bulges is one or more of a circular flower and a polygonal flower, so that the breathable water-absorbing mattress is more attractive as a whole.
(3) The distance between the embossing roller and the matching roller can be accurately adjusted according to the thickness of the composite material, so that the embossing roller and the matching roller have a better interaction force effect, and the formation of patterns is effectively ensured. On the other hand, through mutually supporting between bar spout and the movable plate, moving up and down when the embossing roll, injecing the correction to its route, prevent that it from appearing the skew phenomenon to guarantee the stability of stamp process.
Drawings
The utility model is further explained below with reference to the figures and examples;
FIG. 1 is a perspective view of a preferred embodiment of the present invention;
FIG. 2 is a schematic plan view of a preferred embodiment of the present invention;
FIG. 3 is a perspective view of a printing mechanism according to a preferred embodiment of the present invention;
figure 4 is a schematic plan view of a breathable printed mattress according to the utility model.
Specifically, 100-assembling a box body, 110-mounting frames, 111-guide rollers, 120-first supporting frames, 121-first unwinding rollers, 130-second supporting frames, 131-second unwinding rollers, 140-fixing frames, 141-winding rollers, 150-first mounting plates, 151-traction roller sets, 152-pressing roller sets, 160-hydrophilic non-woven fabrics, 170-PE anti-skid films,
200-printing mechanism, 210-second mounting plate, 211-strip chute, 220-moving plate, 230-precision screw, 240-matching roller, 250-printing roller and 251-pattern bulge.
Detailed Description
The utility model will now be described in further detail with reference to the accompanying drawings and examples, which are simplified schematic drawings and illustrate only the basic structure of the utility model in a schematic manner, and thus show only the constituents relevant to the utility model.
As shown in fig. 1, a gas permeable printing processing apparatus for a mattress, comprising: through the pressing mechanism, stamp mechanism 200 and the winding mechanism that assembly box 100 linked together, winding mechanism includes: the mounting structure is arranged on the mounting frame 100, the winding roller is arranged on the mounting frame, printed materials are wound through the winding roller, the mounting frame 110 is arranged on the mounting frame 100, the guide roller 111 is arranged on the mounting frame 110, the first support frame 120 and the second support frame 130 are symmetrically arranged on two sides of the mounting frame 110, the first unwinding roller 121 is arranged on the first support frame 120, and the second unwinding roller 131 is arranged on the second support frame 130.
As shown in fig. 2, the pressing mechanism includes: the two first mounting plates 150 are symmetrically arranged on the assembly box body 100, the traction roller set 151 and the pressing roller set 152 are sequentially arranged between the two first mounting plates 150 from left to right, and the printing mechanism 200 is arranged on the right side of the first mounting plates 150.
As shown in fig. 3, the printing mechanism 200 includes: the two second mounting plates 210 are symmetrically arranged on the assembly box 100, the side surfaces of the second mounting plates 210 are provided with penetrating assembly grooves, the assembly grooves are internally provided with moving plates 220, the moving plates 220 are provided with embossing rollers 250, and the matching rollers 240 are arranged right below the embossing rollers 250.
As shown in fig. 1 and 4, in a preferred embodiment of the present invention, the hydrophilic nonwoven 160 is placed on the first unwinding roller 121, the PE anti-slip film 170 is placed on the first unwinding roller 121, and the width of the hydrophilic nonwoven 160 is greater than that of the PE anti-slip film 170, so that the overall design is more reasonable and the use is more convenient; simultaneously, through the pressfitting roller set 152 with multilayer material pressfitting together, form the better combined material of structural strength, simultaneously, hydrophilic non-woven fabrics 160 possesses better hydrophilicity, can in time absorb human exhaust sweat and urine to provide safer bed health environment.
In a preferred embodiment of the present invention, the surface of the hydrophilic nonwoven fabric 160 is provided with an SAP cotton core, and the SAP cotton core is pressed between the hydrophilic nonwoven fabric 160 and the PE anti-slip film 170; through the cotton core of SAP that sets up on hydrophilic non-woven fabrics 160 surface, possess certain lock water effect, extruded after preventing to absorb water, when being in the same place with both compounds, effectively can improve the whole water absorption performance of mattress, and PE slipmembrane 170 possesses certain water proof performance that blocks water, can prevent that the water in the cotton core of SAP from further permeating to the mattress below to improve and use experience.
In a preferred embodiment of the present invention, the circumferential side of the embossing roll 250 is provided with a plurality of pattern protrusions 251, the plurality of pattern protrusions 251 are connected to the ultrasonic generator, and the shape of the pattern protrusions 251 is one or more of a circular pattern and a polygonal pattern; embossing roll 250 and cooperation are rolled and are mutually supported, carry out electric welding to combined material through the protruding 251 of flower type of connecting supersonic generator to form certain decorative pattern line, use and can feel certain massage effect, thereby improve the comfort level of whole mattress. On the other hand, the shape of the flower-shaped protrusions 251 is one or more of a circular flower type and a polygonal flower type, so that the breathable and water-absorbent mattress is more attractive as a whole.
In a preferred embodiment of the present invention, a plurality of precision screws 230 are disposed on the upper portion of the moving plate 220, the plurality of precision screws 230 are rotatably connected to the moving plate 220, a plurality of penetrating precision threaded holes are disposed on the upper portion of the assembling groove, and the plurality of precision threaded holes are matched with the precision screws 230; the distance between the embossing roller 250 and the matching roller 240 is accurately adjusted according to the thickness of the composite material, so that a better interaction force effect is achieved between the embossing roller 250 and the matching roller 240, and the formation of patterns is effectively ensured.
In a preferred embodiment of the present invention, the side of the assembling groove is provided with a strip-shaped sliding groove 211, the strip-shaped sliding groove 211 is matched with the moving plate 220, and through the matching between the strip-shaped sliding groove 211 and the moving plate 220, when the embossing roller 250 moves up and down, the path of the embossing roller is limited and corrected, so as to prevent the embossing roller from deflecting, thereby ensuring the stability of the embossing process.
When the utility model is used, the relative height of the moving plate 220 in the assembly groove is adjusted according to the thickness of the composite material by adjusting the precision screw 230, the traction roller set 151 drives the first unwinding roller 121 and the second unwinding roller 131 to rotate clockwise, the material to be processed moves slowly towards the right side, when the material moves between the press roller set 152, the two fabrics are pressed together to form the composite material, when the composite material passes between the embossing roller 250 and the matching roller 240, the embossing roller 250 and the matching roller 240 are matched with each other to apply extrusion force to the composite material, meanwhile, the ultrasonic generator forms patterns by spot welding and fusion of the pattern protrusions 251, the embossing material is rolled by the rolling mechanism, and then the mattress is cut, and the processing and manufacturing of the mattress are completed.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A breathable embossing apparatus for mattresses, comprising: a pressing mechanism, a printing mechanism and a winding mechanism which are connected together by assembling a box body, and is characterized in that,
the assembling box body is provided with a mounting frame, the mounting frame is provided with a guide roller, a first support frame and a second support frame are symmetrically arranged on two sides of the mounting frame, the first support frame is provided with a first unwinding roller, and the second support frame is provided with a second unwinding roller;
the pressing mechanism comprises: the two first mounting plates are symmetrically arranged on the assembly box body, a traction roller set and a pressing roller set are sequentially arranged between the two first mounting plates from left to right, and a printing mechanism is arranged on the right side of each first mounting plate;
the stamp mechanism includes: the symmetry sets up two second mounting panels on the assembly box, second mounting panel side sets up the assembly groove that runs through, be provided with the movable plate in the assembly groove, be provided with the embossing roll on the movable plate, set up the cooperation roller under the embossing roll.
2. A gas permeable printing processing apparatus suitable for use with a mattress according to claim 1 wherein: the winding mechanism includes: the winding device comprises a fixing frame arranged on the assembly box body, and a winding roller is arranged on the fixing frame.
3. A gas permeable printing processing apparatus suitable for use with a mattress according to claim 1 wherein: and the upper part of the moving plate is provided with a plurality of precise screws, and the precise screws are rotationally connected with the moving plate.
4. A gas permeable printing processing apparatus suitable for use with a mattress according to claim 3 wherein: and a plurality of penetrating precise threaded holes are formed in the upper part of the assembling groove, and are matched with the precise screw rods.
5. A gas permeable printing processing apparatus suitable for use with a mattress according to claim 1 wherein: the side surface of the assembling groove is provided with a strip-shaped sliding groove, and the strip-shaped sliding groove is matched with the moving plate.
6. A gas permeable printing processing apparatus suitable for use with a mattress according to claim 1 wherein: the printing roller is characterized in that a plurality of pattern protrusions are arranged on the circumferential side face of the printing roller, the pattern protrusions are connected with an ultrasonic generator, and the shape of the pattern protrusions is one or more of a circular pattern and a polygonal pattern.
7. A gas permeable printing processing apparatus suitable for use with a mattress according to claim 1 wherein: hydrophilic non-woven fabrics are placed on the first unwinding roller, and the PE anti-skidding membrane is placed on the first unwinding roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121756142.2U CN215970576U (en) | 2021-07-30 | 2021-07-30 | Ventilative stamp processing equipment suitable for mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121756142.2U CN215970576U (en) | 2021-07-30 | 2021-07-30 | Ventilative stamp processing equipment suitable for mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215970576U true CN215970576U (en) | 2022-03-08 |
Family
ID=80576992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121756142.2U Active CN215970576U (en) | 2021-07-30 | 2021-07-30 | Ventilative stamp processing equipment suitable for mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215970576U (en) |
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2021
- 2021-07-30 CN CN202121756142.2U patent/CN215970576U/en active Active
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