CN110811389A - Production process of double-sided composite towel - Google Patents
Production process of double-sided composite towel Download PDFInfo
- Publication number
- CN110811389A CN110811389A CN201911117096.9A CN201911117096A CN110811389A CN 110811389 A CN110811389 A CN 110811389A CN 201911117096 A CN201911117096 A CN 201911117096A CN 110811389 A CN110811389 A CN 110811389A
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- Prior art keywords
- fabric
- double
- layer fabric
- warp
- production process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000004744 fabric Substances 0.000 claims abstract description 169
- 239000010410 layer Substances 0.000 claims abstract description 47
- 238000013329 compounding Methods 0.000 claims abstract description 29
- 239000000853 adhesive Substances 0.000 claims abstract description 23
- 230000001070 adhesive effect Effects 0.000 claims abstract description 23
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 18
- 239000002344 surface layer Substances 0.000 claims abstract description 17
- 238000005096 rolling process Methods 0.000 claims abstract description 14
- 229920000742 Cotton Polymers 0.000 claims abstract description 10
- 238000007639 printing Methods 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000009964 serging Methods 0.000 claims description 4
- 238000009958 sewing Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 229920004933 Terylene® Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 230000007794 irritation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003287 bathing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/02—Towels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
Landscapes
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a production process of a double-sided composite towel, which comprises the following steps: processing the surface fabric, namely selecting a flannel fabric with a certain gram weight as the surface fabric; processing the bottom layer fabric, namely selecting warp-knitted terry cloth with a certain gram weight as the bottom layer fabric, wherein the terry of the warp-knitted terry cloth is made of pure cotton fibers; gluing, namely guiding the bottom layer fabric into a gluing machine, and coating a layer of adhesive on the top surface, wherein the gluing amount is 10-30 meshes; and (3) extruding and compounding, namely rolling and compounding the surface fabric and the bottom fabric into a double-layer fabric through a rolling and compounding machine. Through the mode, according to the production process of the double-sided composite towel, the pile height of the pile fabric is controlled, the touch feeling is soft, the printing quality is high, the white exposure is less, the moisture absorption effect is ensured through the warp-knitted towel cloth pile loops, the surface layer fabric and the bottom layer fabric are compounded through the quantitative coating of the adhesive, and the compounding firmness can be ensured and the problem that the softness is influenced due to the fact that the adhesive is too thick is avoided under the rolling of certain pressure.
Description
Technical Field
The invention relates to the technical field of towel production, in particular to a production process of a double-sided composite towel.
Background
The bath towel is one of towels, has large area and high requirement on water absorbability, can quickly wipe out water drops on the surface of a human body after bathing, and is commonly used. In order to ensure the softness of the bath towel and reduce the irritation to the skin, the bath towel is mostly made of pure cotton fabric, the softness and the moisture absorption effect of touch are enhanced through looped piles on the pure cotton fabric, and the pure cotton fabric has small irritation to the skin of a human body and is suitable for most people.
The printed patterns can improve the aesthetic property and the marking property of the bath towel, but the transfer printing effect of the pure cotton fabric is poor, the patterns are easy to damage, the yield is reduced, and the service life is prolonged. Adopt another kind of surface fabric that is fit for the rendition pattern to carry out the complex can promote the functional of bath towel, however, the associativity of two kinds of surface fabrics is poor, and glue uses too much to become hard easily and reduces the compliance, and glue uses too little not to reach the bonding fastness, and easy the opening is glued, causes the separation problem of two kinds of surface fabrics parts, uses to experience poorly.
Disclosure of Invention
The invention mainly solves the technical problem of providing a double-sided composite towel production process, ensuring the moisture absorption effect and the pattern printing quality and ensuring the whole softness and structural stability.
In order to solve the technical problems, the invention adopts a technical scheme that: the production process of the double-sided composite towel comprises the following steps:
treating the surface layer fabric, namely selecting a flannel fabric with a certain gram weight as the surface layer fabric, wherein the pile height of the flannel fabric is controlled to be 2-3;
processing the bottom layer fabric, namely selecting warp-knitted terry cloth with a certain gram weight as the bottom layer fabric, wherein the terry of the warp-knitted terry cloth is made of pure cotton fibers;
gluing, namely guiding the bottom layer fabric into a gluing machine, and coating a layer of adhesive on the top surface, wherein the gluing amount is 10-30 meshes;
extruding and compounding, namely rolling and compounding the surface fabric and the bottom fabric into a double-layer fabric by a rolling and compounding machine, wherein 1-2 groups of compression rollers are adopted, and the pressure of the compression rollers is set to be 1-2 kg;
and (3) edge covering, namely cutting the double-layer fabric into the length and the width of the towel to be produced, and then adopting edge covering cloth strips to carry out edge covering treatment on the two ends of the surface layer fabric and the bottom layer fabric.
In a preferred embodiment of the present invention, in the extrusion compounding step, the temperature is set to 30 to 40 ℃.
In a preferred embodiment of the present invention, the flannel fabric is a polyester single-sided flannel fabric, and after the extrusion compounding step, pattern printing is performed on the surface of the flannel fabric.
In a preferred embodiment of the present invention, in the step of processing the bottom layer fabric, the top surface of the warp knitted terry cloth is cut flat, and the terry loops on the bottom surface are remained.
In a preferred embodiment of the present invention, the adhesive is a polyester composite adhesive.
In a preferred embodiment of the invention, the gram weight of the flannel fabric is 180 or 200, and the gram weight of the warp-knitted terry cloth is 180, 300 or 420.
In a preferred embodiment of the invention, when the gram weight of the flannel fabric and the warp-knitted terry cloth is selected to be 180, 1 group of press rolls are adopted for extrusion compounding.
In a preferred embodiment of the invention, the gram weight of the flannel fabric is selected to be 200, and the gram weight of the warp-knitted terry cloth is selected to be 300, and 2 groups of press rolls are adopted for extrusion compounding.
In a preferred embodiment of the invention, the gram weight of the flannel fabric is selected to be 180, and the gram weight of the warp-knitted terry cloth is selected to be 420, and 2 groups of press rolls are adopted for extrusion compounding.
In a preferred embodiment of the invention, the edge covering step further includes a serging process, the length of the edge covering cloth strip is greater than the width of the towel, redundant parts at two ends of the edge covering cloth strip are folded onto the edge covering cloth strip on the towel by 180 degrees, and then the sewing serging of two side edges of the double-layer fabric is carried out, so that the redundant edge covering cloth strip is fixed.
The invention has the beneficial effects that: the invention provides a production process of a double-sided composite towel, which particularly adopts a flannel fabric with certain gram weight as a surface fabric, controls the wool height, is soft in touch, high in printing quality and less in white exposure, adopts warp-knitted towel cloth with certain gram weight as a bottom fabric, ensures the moisture absorption effect through the looped pile, composites the surface fabric and the bottom fabric through quantitative coating of an adhesive, ensures the firmness of the composite through rolling under certain pressure, avoids the problem that the softness is influenced due to the excessive thickness of the adhesive, and is convenient to produce and low in energy consumption.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention comprises the following steps:
example 1: a production process of a double-sided composite towel comprises the following steps:
the surface layer fabric is treated, a certain velvet fabric with the weight of 180 grams is selected as the surface layer fabric, the fluff height of the velvet fabric is controlled to be 2, the pattern printing quality is high, particularly, a terylene single-sided flannel fabric can be adopted, the cost is low, and the fluff stability is good;
processing the bottom layer fabric, namely selecting 180 g warp-knitted terry cloth as the bottom layer fabric, wherein the terry of the warp-knitted terry cloth is made of pure cotton fibers, the top surface of the warp-knitted terry cloth is cut to be flat, and only the terry of the bottom surface is reserved;
gluing, namely guiding the bottom layer fabric into a gluing machine, coating a layer of adhesive on the top surface, wherein the gluing amount is 15 meshes, the adhesive is polyester composite adhesive produced by Dupont chemical Co., Ltd, and the polyester composite adhesive has high firmness and good flexibility after the bottom layer fabric and the surface layer fabric are compounded;
extruding and compounding, namely rolling and compounding the surface fabric and the bottom fabric into a double-layer fabric by a rolling and compounding machine, wherein 1 group of compression rollers are adopted, the pressure of the compression rollers is set to be 1kg, and the temperature is set to be 30 ℃;
and (3) edge covering, namely cutting the double-layer fabric into the length and the width of the towel to be produced, and then adopting edge covering cloth strips to carry out edge covering treatment on the two ends of the surface layer fabric and the bottom layer fabric.
Example 2: a production process of a double-sided composite towel comprises the following steps:
the surface layer fabric is treated, a certain 200 gram of flannel fabric is selected as the surface layer fabric, the fluff height of the flannel fabric is controlled to be 3, the pattern printing quality is high, particularly, a terylene single-sided flannel fabric can be adopted, the cost is low, and the fluff stability is good;
processing the bottom layer fabric, namely selecting 300 g warp-knitted terry cloth as the bottom layer fabric, wherein the terry of the warp-knitted terry cloth is made of pure cotton fibers, the top surface of the warp-knitted terry cloth is cut to be flat, and only the terry of the bottom surface is reserved;
gluing, namely guiding the bottom layer fabric into a gluing machine, coating a layer of adhesive on the top surface, wherein the gluing amount is 20 meshes, the adhesive is polyester composite adhesive produced by Dupont chemical Co., Ltd, and the polyester composite adhesive has high firmness and good flexibility after the bottom layer fabric and the surface layer fabric are compounded;
extruding and compounding, namely rolling and compounding the surface fabric and the bottom fabric into a double-layer fabric by a rolling and compounding machine, wherein 2 groups of compression rollers are adopted, the pressure of the compression rollers is set to be 1.5kg, and the temperature is set to be 35 ℃;
and edge covering, namely cutting the double-layer fabric into the length and the width of a towel to be produced, then adopting edge covering cloth strips to carry out edge covering treatment on the two ends of the surface fabric and the bottom fabric, wherein the length of the edge covering cloth strips is greater than the width of the towel, turning the redundant parts at the two ends of the edge covering cloth strips to the edge covering cloth strips on the towel by 180 degrees, and then carrying out sewing and edge locking on the edges of the two sides of the double-layer fabric to realize the fixation of the redundant edge covering cloth strips.
Example 3: a production process of a double-sided composite towel comprises the following steps:
the surface layer fabric is treated, a certain velvet fabric with the weight of 180 grams is selected as the surface layer fabric, the fluff height of the velvet fabric is controlled to be 2, the pattern printing quality is high, particularly, a terylene single-sided flannel fabric can be adopted, the cost is low, and the fluff stability is good;
processing the bottom layer fabric, namely selecting 420 g warp-knitted terry cloth as the bottom layer fabric, wherein the terry of the warp-knitted terry cloth is made of pure cotton fibers, the top surface of the warp-knitted terry cloth is cut to be flat, and only the terry of the bottom surface is reserved;
gluing, namely guiding the bottom layer fabric into a gluing machine, coating a layer of adhesive on the top surface, wherein the gluing amount is 30 meshes, the adhesive is polyester composite adhesive produced by Dupont chemical Co., Ltd, and the polyester composite adhesive has high firmness and good flexibility after the bottom layer fabric and the surface layer fabric are compounded;
extruding and compounding, namely rolling and compounding the surface fabric and the bottom fabric into a double-layer fabric by a rolling and compounding machine, wherein 2 groups of compression rollers are adopted, the pressure of the compression rollers is set to be 2kg, and the temperature is set to be 40 ℃;
printing, namely transferring the patterns on the surface fabric by a digital printer;
and edge covering, namely cutting the double-layer fabric into the length and the width of a towel to be produced, then adopting edge covering cloth strips to carry out edge covering treatment on the two ends of the surface fabric and the bottom fabric, wherein the length of the edge covering cloth strips is greater than the width of the towel, turning the redundant parts at the two ends of the edge covering cloth strips to the edge covering cloth strips on the towel by 180 degrees, and then carrying out sewing and edge locking on the edges of the two sides of the double-layer fabric to realize the fixation of the redundant edge covering cloth strips.
In conclusion, the production process of the double-sided composite towel provided by the invention has the advantages that the towel fabric and the warp-knitted towel cloth are compounded through a certain amount of the adhesive, the fastness is high, the softness is good, the moisture absorption effect is good, the towel can be used as a bath towel, the pattern printing quality is high, and the towel is durable.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The production process of the double-sided composite towel is characterized by comprising the following steps:
treating the surface layer fabric, namely selecting a flannel fabric with a certain gram weight as the surface layer fabric, wherein the pile height of the flannel fabric is controlled to be 2-3;
processing the bottom layer fabric, namely selecting warp-knitted terry cloth with a certain gram weight as the bottom layer fabric, wherein the terry of the warp-knitted terry cloth is made of pure cotton fibers;
gluing, namely guiding the bottom layer fabric into a gluing machine, and coating a layer of adhesive on the top surface, wherein the gluing amount is 10-30 meshes;
extruding and compounding, namely rolling and compounding the surface fabric and the bottom fabric into a double-layer fabric by a rolling and compounding machine, wherein 1-2 groups of compression rollers are adopted, and the pressure of the compression rollers is set to be 1-2 kg;
and (3) edge covering, namely cutting the double-layer fabric into the length and the width of the towel to be produced, and then adopting edge covering cloth strips to carry out edge covering treatment on the two ends of the surface layer fabric and the bottom layer fabric.
2. The production process of the double-sided composite towel according to claim 1, wherein in the extrusion compounding step, the temperature is set to 30-40 ℃.
3. The production process of the double-sided composite towel according to claim 1, wherein the flannel fabric is a polyester single-sided flannel fabric, and after the extrusion compounding step, pattern printing is performed on the surface of the flannel fabric.
4. The process for producing double-sided composite towels as claimed in claim 1, wherein in the step of processing the bottom fabric, the top surface of the warp-knitted terry cloth is cut flat, and the loops on the bottom surface are retained.
5. The process for producing the double-sided composite towel according to claim 1, wherein the adhesive is polyester composite glue.
6. The production process of the double-sided composite towel according to claim 1, wherein the gram weight of the flannel fabric is 180 or 200, and the gram weight of the warp-knitted terry cloth is 180, 300 or 420.
7. The production process of the double-sided composite towel according to claim 6, wherein 1 set of press rolls is adopted for extrusion compounding when the gram weight of the flannel fabric and the warp-knitted terry cloth is selected to be 180.
8. The production process of the double-sided composite towel according to claim 6, wherein the gram weight of the flannel fabric is 200, and when the gram weight of the warp-knitted terry cloth is 300, 2 groups of press rollers are adopted for extrusion compounding.
9. The production process of the double-sided composite towel according to claim 6, wherein the gram weight of the flannel fabric is selected to be 180, and when the gram weight of the warp-knitted terry cloth is selected to be 420, 2 groups of press rollers are adopted for extrusion compounding.
10. The production process of the double-sided composite towel according to claim 1, characterized in that the edge covering step further comprises a serging process, the length of the edge covering cloth strip is larger than the width of the towel, the redundant parts at the two ends of the edge covering cloth strip are turned over onto the edge covering cloth strip on the towel for 180 degrees, and then the sewing and serging of the edges at the two sides of the double-layer fabric are carried out to realize the fixation of the redundant edge covering cloth strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911117096.9A CN110811389A (en) | 2019-11-15 | 2019-11-15 | Production process of double-sided composite towel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911117096.9A CN110811389A (en) | 2019-11-15 | 2019-11-15 | Production process of double-sided composite towel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110811389A true CN110811389A (en) | 2020-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911117096.9A Pending CN110811389A (en) | 2019-11-15 | 2019-11-15 | Production process of double-sided composite towel |
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| Country | Link |
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| CN (1) | CN110811389A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549671A (en) * | 2020-11-30 | 2021-03-26 | 芜湖航天特种电缆厂股份有限公司 | Anti-slip aramid woven belt for aerospace and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862812A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Processing method of toweling composite fabric with stereoscopic ornamental patterns |
| CN103862787A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Waterproof composite fabric |
| CN104129115A (en) * | 2014-07-24 | 2014-11-05 | 桐乡市龙翔纺织有限责任公司 | Suede and jacquard composite fabric and production technology |
| CN205853462U (en) * | 2016-05-22 | 2017-01-04 | 岳阳宝丽纺织品有限公司 | A kind of Self-heating warming type bath towel |
| US20170055786A1 (en) * | 2015-08-25 | 2017-03-02 | David Francis Tyszka | Dry side dual towel device |
| CN109825943A (en) * | 2019-03-07 | 2019-05-31 | 上海瀚荣纺织科技有限公司 | Processing method of single jacquard composite terry cloth and composite terry cloth using the same |
| CN109907678A (en) * | 2018-12-22 | 2019-06-21 | 伍天俊雄 | A kind of bath towel and its production process |
-
2019
- 2019-11-15 CN CN201911117096.9A patent/CN110811389A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862812A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Processing method of toweling composite fabric with stereoscopic ornamental patterns |
| CN103862787A (en) * | 2012-12-17 | 2014-06-18 | 青岛同冠王实业有限公司 | Waterproof composite fabric |
| CN104129115A (en) * | 2014-07-24 | 2014-11-05 | 桐乡市龙翔纺织有限责任公司 | Suede and jacquard composite fabric and production technology |
| US20170055786A1 (en) * | 2015-08-25 | 2017-03-02 | David Francis Tyszka | Dry side dual towel device |
| CN205853462U (en) * | 2016-05-22 | 2017-01-04 | 岳阳宝丽纺织品有限公司 | A kind of Self-heating warming type bath towel |
| CN109907678A (en) * | 2018-12-22 | 2019-06-21 | 伍天俊雄 | A kind of bath towel and its production process |
| CN109825943A (en) * | 2019-03-07 | 2019-05-31 | 上海瀚荣纺织科技有限公司 | Processing method of single jacquard composite terry cloth and composite terry cloth using the same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549671A (en) * | 2020-11-30 | 2021-03-26 | 芜湖航天特种电缆厂股份有限公司 | Anti-slip aramid woven belt for aerospace and preparation method thereof |
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| PB01 | Publication | ||
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Application publication date: 20200221 |
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